battery MERCEDES-BENZ SPRINTER 2006 Service Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2006, Model line: SPRINTER, Model: MERCEDES-BENZ SPRINTER 2006Pages: 2305, PDF Size: 48.12 MB
Page 1088 of 2305
INTERMITTENT AND POOR CONNECTIONS
Most intermittent electrical problems are caused
by faulty electrical connections or wiring. It is also
possible for a sticking component or relay to cause a
problem. Before condemning a component or wiring
assembly, check the following items.
²Connectors are fully seated
²Spread terminals, or terminal push out
²Terminals in the wiring assembly are fully
seated into the connector/component and locked into
position
²Dirt or corrosion on the terminals. Any amount
of corrosion or dirt could cause an intermittent prob-
lem
²Damaged connector/component casing exposing
the item to dirt or moisture
²Wire insulation that has rubbed through causing
a short to ground
²Some or all of the wiring strands broken inside
of the insulation
²Wiring broken inside of the insulation
TROUBLESHOOTING WIRING PROBLEMS
When troubleshooting wiring problems there are
six steps which can aid in the procedure. The steps
are listed and explained below. Always check for non-
factory items added to the vehicle before doing any
diagnosis. If the vehicle is equipped with these items,
disconnect them to verify these add-on items are not
the cause of the problem.
(1) Verify the problem.
(2) Verify any related symptoms. Do this by per-
forming operational checks on components that are
in the same circuit. Refer to the wiring diagrams.
(3) Analyze the symptoms. Use the wiring dia-
grams to determine what the circuit is doing, where
the problem most likely is occurring and where the
diagnosis will continue.
(4) Isolate the problem area.
(5) Repair the problem area.(6) Verify the proper operation. For this step,
check for proper operation of all items on the
repaired circuit. Refer to the wiring diagrams.
STANDARD PROCEDURE
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE
DEVICES
All ESD sensitive components are solid state and a
symbol (Fig. 5) is used to indicate this. When han-
dling any component with this symbol, comply with
the following procedures to reduce the possibility of
electrostatic charge build up on the body and inad-
vertent discharge into the component. If it is not
known whether the part is ESD sensitive, assume
that it is.
(1) Always touch a known good ground before han-
dling the part. This should be repeated while han-
dling the part and more frequently after sliding
across a seat, sitting down from a standing position,
or walking a distance.
(2) Avoid touching electrical terminals of the part,
unless instructed to do so by a written procedure.
(3) When using a voltmeter, be sure to connect the
ground lead first.
(4) Do not remove the part form it's protective
packing until it is time to install the part.
(5) Before removing the part from it's pakage,
ground the pakage to a known good ground on the
vehicle.
TESTING FOR VOLTAGE POTENTIAL
(1) Connect the ground lead of a voltmeter to a
known good ground (Fig. 6).
(2) Connect the other lead of the voltmeter to the
selected test point. The vehicle ignition may need to
be turned ON to check voltage. Refer to the appropri-
ate test procedure.
TESTING FOR CONTINUITY
(1) Remove the fuse for the circuit being checked
or, disconnect the battery.
(2) Connect one lead of the ohmmeter to one side
of the circuit being tested (Fig. 7).
Fig. 4 Probing Tool
1 - SPECIAL TOOL 6801
2 - PROBING END
Fig. 5 ELECTROSTATIC DISCHARGE SYMBOL
VA8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 7
Page 1089 of 2305
(3) Connect the other lead to the other end of the
circuit being tested. Low or no resistance means good
continuity.
TESTING FOR A SHORT TO GROUND
(1) Remove the fuse and disconnect all items
involved with the fuse.
(2) Connect a test light or a voltmeter across the
terminals of the fuse.(3) Starting at the fuse block, wiggle the wiring
harness about six to eight inches apart and watch
the voltmeter/test lamp.
(4) If the voltmeter registers voltage or the test
lamp glows, there is a short to ground in that gen-
eral area of the wiring harness.
TESTING COMPONENTS FOR A SHORT TO
GROUND ON A FUSE POWERING SEVERAL
LOADS
(1) Refer to the wiring diagrams and disconnect or
isolate all items on the suspected fused circuit.
(2) Replace the blown fuse.
(3) Supply power to the fuse by turning ON the
ignition switch or re-connecting the battery.
(4) Start connecting the items in the fused circuit
one at a time. When the fuse blows the component
with the short to ground has been isolated.
TESTING FOR A VOLTAGE DROP
(1) Connect the positive lead of the voltmeter to
the side of the circuit closest to the battery (Fig. 8).
(2) Connect the other lead of the voltmeter to the
other side of the switch, component or circuit.
(3) Operate the item.
(4) The voltmeter will show the difference in volt-
age between the two points.Fig. 6 Testing for Voltage Potential
Fig. 7 Testing for Continuity
1 - FUSE REMOVED FROM CIRCUITFig. 8 Testing for Voltage Drop
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Page 1090 of 2305
CONNECTOR
REMOVAL
(1) Disconnect battery.
(2) Release Connector Lock (Fig. 9).
(3) Disconnect the connector being repaired from
its mating half/component.
(4) Remove the dress cover (if applicable) (Fig. 9).
(5) Release the Secondary Terminal Lock, if
required.
(6) Position the connector locking finger away from
the terminal using the proper special tool. Pull on
the wire to remove the terminal from the connector.
INSTALLATION
(1) Insert the removed terminal in the same cavity
on the repair connector.
(2) Repeat steps for each terminal in the connec-
tor, being sure that all wires are inserted into the
proper cavities. For additional connector pin-out
identification, refer to the wiring diagrams.
(3) When the connector is re-assembled, the sec-
ondary terminal lock must be placed in the locked
position to prevent terminal push out.
(4) Replace dress cover (if applicable).
(5) Connect connector to its mating half/compo-
nent.
(6) Connect battery and test all affected systems.
DIODE
REMOVAL
(1) Disconnect the battery.
(2) Locate the diode in the harness, and remove
the protective covering.(3) Remove the diode from the harness, pay atten-
tion to the current flow direction (Fig. 10).
INSTALLATION
(1) Remove the insulation from the wires in the
harness. Only remove enough insulation to solder in
the new diode.
(2) Install the new diode in the harness, making
sure current flow is correct. If necessary, refer to the
appropriate wiring diagram for current flow (Fig. 11).
(3) Solder the connection together using rosin core
type solder only.Do not use acid core solder.
(4) Tape the diode to the harness using electrical
tape. Make sure the diode is completely sealed from
the elements.
(5) Re-connect the battery and test affected sys-
tems.
Fig. 9 REMOVAL OF DRESS COVER
1 - DRESS COVER
2 - CONNECTOR LOCK
3 - CONNECTOR
Fig. 10 DIODE IDENTIFICATION
1 - CURRENT FLOW
2 - BAND AROUND DIODE INDICATES CURRENT FLOW
3 - DIODE AS SHOWN IN THE DIAGRAMS
Fig. 11 Diode Identification
1 - CURRENT FLOW
2 - BAND AROUND DIODE INDICATES CURRENT FLOW
3 - DIODE AS SHOWN IN THE DIAGRAMS
VA8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 9
Page 1091 of 2305
TERMINAL
REMOVAL
(1) Follow steps for removing terminals described
in the connector removal section.
(2) Cut the wire 6 inches from the back of the con-
nector.
INSTALLATION
(1) Select a wire from the terminal repair kit that
best matches the color and gage of the wire being
repaired.
(2) Cut the repair wire to the proper length and
remove one±half (1/2) inch of insulation.
(3) Splice the repair wire to the wire harness (see
wire splicing procedure) .
(4) Insert the repaired wire into the connector.
(5) Install the connector locking wedge, if required,
and reconnect the connector to its mating half/compo-
nent.
(6) Re-tape the wire harness starting at 1±1/2
inches behind the connector and 2 inches past the
repair.
(7) Connect battery and test all affected systems.
WIRE
STANDARD PROCEDURE
WIRE SPLICING
When splicing a wire, it is important that the cor-
rect gage be used as shown in the wiring diagrams.
(1) Remove one-half (1/2) inch of insulation from
each wire that needs to be spliced.
(2) Place a piece of adhesive lined heat shrink tub-
ing on one side of the wire. Make sure the tubing will
be long enough to cover and seal the entire repair
area.
(3) Place the strands of wire overlapping each
other inside of the splice clip (Fig. 12).(4) Using crimping tool, Mopar p/n 05019912AA,
crimp the splice clip and wires together (Fig. 13).
(5) Solder the connection together using rosin core
type solder only (Fig. 14).
CAUTION: DO NOT USE ACID CORE SOLDER.
(6) Center the heat shrink tubing over the joint
and heat using a heat gun. Heat the joint until the
tubing is tightly sealed and sealant comes out of both
ends of the tubing (Fig. 15).
Fig. 12 1 SPLICE BAND
1 - SPLICE BAND
Fig. 13 2 CRIMPING TOOL
1 - CRIMPING TOOL
Fig. 14 3 SOLDER SPLICE
1 - SOLDER
2 - SPLICE BAND
3 - SOLDERING IRON
Fig. 15 4 HEAT SHRINK TUBE
1 - SEALANT
2 - HEAT SHRINK TUBE
8W - 01 - 10 8W-01 WIRING DIAGRAM INFORMATIONVA
Page 1092 of 2305
8W-02 COMPONENT INDEX
Component Page
A/C Auxiliary Fan..................... 8W-42
A/C Auxiliary Fan Relay................ 8W-42
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Roof Auxiliary Fan................. 8W-42
A/C Roof Auxiliary Fan Relay............ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Additional Heat Exchanger.............. 8W-42
Additional Heat Exchanger Relay......... 8W-42
Additional Heat Exchanger Switch........ 8W-42
Air Outlet Temperature Sensor........... 8W-42
Airbag Control Module................. 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-42
Anti Icing Switch..................... 8W-42
Ash Receiver Lamp.................... 8W-44
Automatic Temperature Control Module.... 8W-42
Auxiliary Heater Control................ 8W-42
Battery............................. 8W-20
Battery Relay-Auxiliary................ 8W-20
Battery-Auxiliary..................... 8W-20
Beam Select Switch.................... 8W-50
Blower Motor Resistor Block............. 8W-42
Blower Motor-Front.................... 8W-42
Blower Stage I Diode................... 8W-42
Body Plug Connector................... 8W-11
Boost Pressure Sensor.................. 8W-30
Boost Pressure Servomotor.............. 8W-30
Boost Pressure Solenoid................ 8W-30
Brake Fluid Level Switch............... 8W-35
Brake Lamp Switch.................... 8W-35
Brake Lamp Switch 4 Pole.............. 8W-35
Brake Pressure Sensor................. 8W-35
Brake Wear Sensors................... 8W-35
CTEL Antenna Connector............... 8W-55
CTEL Connector...................... 8W-55
Cabin Heater Assembly................. 8W-42
Cabin Heater Module.................. 8W-42
Camshaft Position Sensor............... 8W-30
Center High Mounted Stop Lamp......... 8W-51
Central Timer Module.................. 8W-45
Cigar Lighter......................... 8W-41
Cigar Lighter Lamp................... 8W-44
Circulation Pump..................... 8W-42
Circulation Pump Diode................ 8W-42
Circulation Pump Relay-Cabin Heater
Module........................... 8W-42
Clockspring....................... 8W-41, 43
Controller Antilock Brake............... 8W-35
Courtesy Lamps...................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30Component Page
Cylinder Lock Switch-Driver............. 8W-61
D+ Relays........................ 8W-10, 11
Data Link Connector................... 8W-18
Daytime Running Lamp Relays........... 8W-50
Differential Lock Solenoid Valve.......... 8W-31
Dome Lamp.......................... 8W-44
Door Jamb Switch-Rear................. 8W-61
Door Jamb Switches................... 8W-44
Door Jamb Switches-Sliding............. 8W-61
Door Lock Motor/Ajar Switch Assemblies . . . 8W-61
Dosing Pump......................... 8W-42
EGR Valve........................... 8W-30
Electrohydraulic Control Unit............ 8W-31
Engine Control Module................. 8W-30
Engine Control Relay.................. 8W-31
Engine Coolant Level Switch............. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Sensor..................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fan Stage 1 Relay..................... 8W-42
Fog Lamp Relay...................... 8W-50
Fog Lamp Switch..................... 8W-50
Fuel Injectors........................ 8W-30
Fuel Level Sensor..................... 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Quantity Control Valve............. 8W-30
Fuel Shutdown Solenoid................ 8W-30
Fuel Temperature Sensor............... 8W-30
Fuse Blocks.................... 8W-10, 11, 30
Fuse/Relay Block...................... 8W-11
Fused Ignition Switch Run-Start Relay..... 8W-11
Fuses......................... 8W-10, 11, 42
Generator........................... 8W-20
Glow Plug Control Module.............. 8W-30
Glow Plugs.......................... 8W-30
Grounds............................ 8W-15
Hazard Warning Switch................ 8W-52
Headlamp Adjust Switch................ 8W-50
Headlamp Assemblies............... 8W-50, 52
Headlamp Switch..................... 8W-50
Heated Seat Modules.................. 8W-63
Heated Seat Switches.................. 8W-63
Heater Timer-Auxiliary................. 8W-42
High Idle Switch...................... 8W-30
High Pressure Switch.................. 8W-42
Hood Ajar Switch..................... 8W-39
Horn............................... 8W-41
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
VA8W-02 COMPONENT INDEX 8W - 02 - 1
Page 1094 of 2305
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch Relay............. 8W-10-11
A/C Roof Auxiliary Fan Relay............. 8W-10-11
Airbag Control Module................. 8W-10-19
Automatic Temperature Control Module..... 8W-10-30
Auxiliary Heater Control................ 8W-10-23
Battery........................... 8W-10-6, 11
Battery Relay-Auxiliary.................. 8W-10-6
Beam Select Switch.............. 8W-10-12, 18, 28
Blower Motor Resistor Block........... 8W-10-12, 30
Boost Pressure Servomotor............... 8W-10-29
Brake Lamp Switch.................... 8W-10-20
Brake Lamp Switch 4 Pole............... 8W-10-20
Central Timer Module.................. 8W-10-16
Cigar Lighter........................ 8W-10-23
Circulation Pump Diode................. 8W-10-30
Circulation Pump Relay-Cabin Heater
Module........................ 8W-10-22, 30
Courtesy Lamp-Driver Door.............. 8W-10-24
Courtesy Lamp-Left Sliding Door.......... 8W-10-24
Courtesy Lamp-Passenger Door........... 8W-10-24
Courtesy Lamp-Right Sliding Door......... 8W-10-24
Crankcase Heater..................... 8W-10-29
D+ Relay No. 1..................... 8W-10-9, 10
Data Link Connector................... 8W-10-20
Daytime Running Lamp Relay-Left Side . . . 8W-10-10, 27
Daytime Running Lamp Relay-Right Side . . 8W-10-10, 27
Daytime Running Lamps Relay........... 8W-10-25
Dome Lamp......................... 8W-10-24
EGR Valve.......................... 8W-10-29
Engine Control Module....... 8W-10-12, 15, 19, 29, 34
Engine Control Relay............. 8W-10-12, 29, 34
Fog Lamp Relay...................... 8W-10-28
Fuel Pump....................... 8W-10-12, 30
Fuel Pump Relay................... 8W-10-12, 30
Fuse 1.................. 8W-10-6, 8, 9, 17, 18, 25
Fuse 2....................... 8W-10-6, 8, 11, 18
Fuse 3........................ 8W-10-6, 8, 9, 18
Fuse 4.............. 8W-10-8, 11, 13, 14, 17, 19, 26
Fuse 5.................... 8W-10-8, 9, 11, 14, 20
Fuse 6.................. 8W-10-7, 8, 11, 14, 21, 33
Fuse 7....................... 8W-10-7, 8, 14, 22
Fuse 8....................... 8W-10-7, 9, 12, 23
Fuse 9.................... 8W-10-8, 9, 10, 12, 21
Fuse 10..................... 8W-10-9, 10, 11, 25
Fuse 11........................ 8W-10-9, 10, 26
Fuse 12.......................... 8W-10-7, 27
Fuse 13.......................... 8W-10-7, 27
Fuse 14.......................... 8W-10-7, 28
Fuse 15........................ 8W-10-7, 13, 16
Fuse 16......................... 8W-10-12, 29
Fuse 17......................... 8W-10-12, 29
Fuse 18........................ 8W-10-9, 14, 19
Fuse 19......................... 8W-10-12, 30
Fuse 20........................ 8W-10-7, 12, 30
Fuse 21....................... 8W-10-12, 13, 30
Component Page
Fuse Block No. 1 . 8W-10-3, 11, 12, 13, 14, 15, 18, 19, 20,
21, 22, 23, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34
Fuse Block No. 2.............. 8W-10-10, 17, 25, 26
Fused Ignition Switch Run-Start Relay...... 8W-10-19
G200........................... 8W-10-31, 32
G202........................... 8W-10-10, 19
Generator........................... 8W-10-6
Glow Plug Control Module............... 8W-10-11
Hazard Warning Switch...... 8W-10-13, 14, 21, 31, 32
Headlamp Assembly-Left........ 8W-10-18, 26, 27, 28
Headlamp Assembly-Right....... 8W-10-17, 18, 27, 28
Headlamp Switch........... 8W-10-12, 18, 25, 26, 27
Horn.............................. 8W-10-22
Horn Relay......................... 8W-10-22
Ignition Switch.................. 8W-10-12, 13, 14
Instrument Cluster............... 8W-10-10, 18, 19
Interior Lamp-Left.................... 8W-10-24
Interior Lamp-Middle Front.............. 8W-10-24
Interior Lamp-Middle Rear.............. 8W-10-24
Interior Lamp-Rear No. 1................ 8W-10-24
Interior Lamp-Rear No. 2................ 8W-10-24
Interior Lamp-Right................... 8W-10-24
Lamp Relay-Left...................... 8W-10-26
Lamp Relay-Right..................... 8W-10-17
Mass Air Flow Sensor.................. 8W-10-22
Multi-Function Switch . . 8W-10-12, 13, 14, 18, 21, 25, 26,
27, 28, 31, 32, 33, 34
Optional Equipment Relay........... 8W-10-6, 7, 22
Oxygen Sensor....................... 8W-10-29
Power Distribution Center........... 8W-10-2, 6, 11
Radio........................... 8W-10-16, 23
Radio/Cellular Antenna................. 8W-10-16
Rain Sensor Control Module.............. 8W-10-33
Sentry Key Remote Entry Module.......... 8W-10-22
Shifter Assembly................... 8W-10-14, 19
Starter Motor..................... 8W-10-11, 15
Starter Motor Relay................... 8W-10-15
Tail Lamp Assembly-Left................ 8W-10-26
Tail Lamp Assembly-Right............... 8W-10-17
Trailer Tow Connector.................. 8W-10-17
Transmission Relay.................... 8W-10-22
Turn Signal Relay..................... 8W-10-31
Turn Signal Switch............... 8W-10-13, 26, 31
Turn Signal/Anti-Theft Alarm Relay-Left..... 8W-10-23
Turn Signal/Anti-Theft Alarm Relay-Right.... 8W-10-23
Washer On/Off Switch............... 8W-10-21, 34
Washer Pump Motor-Front............... 8W-10-34
Window Defogger Switch-Rear............ 8W-10-22
Wiper Motor-Front.................... 8W-10-33
Wiper On/Off Relay................. 8W-10-21, 33
Wiper Switch................... 8W-10-21, 32, 33
Wiper/Turn Signal/Engine Start Control
Module............. 8W-10-14, 21, 31, 32, 33, 34
VA8W-10 POWER DISTRIBUTION 8W - 10 - 1
Page 1128 of 2305
8W-11 FUSE BLOCK
Component Page
A/C Auxiliary Fan Relay................ 8W-11-19
Additional Heat Exchanger Relay....... 8W-11-24, 34
Additional Heat Exchanger Switch......... 8W-11-27
Ash Receiver Lamp.................... 8W-11-27
Automatic Temperature Control Module . . . 8W-11-16, 27
Battery Relay-Auxiliary................. 8W-11-16
Body Plug Connector.............. 8W-11-28, 38, 39
CTEL Connector................... 8W-11-21, 30
Cabin Heater Module................ 8W-11-21, 34
Central Timer Module............... 8W-11-16, 18
Cigar Lighter Lamp.................... 8W-11-27
Circulation Pump Diode................. 8W-11-34
Controller Antilock Brake............. 8W-11-21, 33
D+ Relay No. 1............... 8W-11-14, 15, 25, 38
D+ Relay No. 2.................. 8W-11-16, 28, 38
Data Link Connector................... 8W-11-18
Daytime Running Lamp Relay-Left Side..... 8W-11-15
Daytime Running Lamp Relay-Right Side.... 8W-11-15
Daytime Running Lamps Relay...... 8W-11-16, 25, 26
Fan Stage 1 Relay..................... 8W-11-24
Fog Lamp Switch................... 8W-11-21, 27
Fuse 1................ 8W-11-13, 14, 19, 20, 25, 26
Fuse 2........... 8W-11-13, 17, 29, 30, 31, 33, 36, 37
Fuse 3................ 8W-11-13, 14, 17, 18, 19, 20,
21, 22, 23, 24, 25, 28
Fuse 4..................... 8W-11-13, 14, 17, 21
Fuse 5................... 8W-11-13, 14, 18, 21, 23
Fuse 6................ 8W-11-13, 18, 24, 29, 33, 36
Fuse 7................ 8W-11-13, 21, 29, 30, 33, 34
Fuse 8................ 8W-11-14, 20, 24, 29, 34, 35
Fuse 9............. 8W-11-13, 14, 15, 16, 21, 25, 38
Fuse 10.................. 8W-11-14, 15, 19, 26, 36
Fuse 11....................... 8W-11-14, 15, 20
Fuse 12....................... 8W-11-28, 29, 33
Fuse 13.................... 8W-11-28, 29, 30, 39
Fuse 14.................... 8W-11-28, 29, 30, 38
Fuse 15....................... 8W-11-29, 31, 32
Fuse 18....................... 8W-11-14, 22, 39
Fuse 19............................ 8W-11-16
Fuse 20......................... 8W-11-29, 31
Fuse Block No. 1................ 8W-11-26, 33, 39
Fuse Block No. 2.............. 8W-11-4, 15, 17, 18,
25, 26, 28, 30, 31, 34, 38, 39
Fuse Block No. 3......... 8W-11-5, 16, 20, 21, 22, 24,
30, 31, 32, 33, 34, 36
Fuse/Relay Block......... 8W-11-2, 19, 20, 21, 23, 33
Fused Ignition Switch Run-Start Relay.... 8W-11-28, 39
G202................. 8W-11-16, 25, 33, 34, 38, 39
Headlamp Adjust Switch................ 8W-11-27
Headlamp Assembly-Left............. 8W-11-15, 25
Headlamp Assembly-Right............ 8W-11-15, 25
Headlamp Switch..................... 8W-11-26
Heated Seat Switch-Driver............ 8W-11-27, 32
Heated Seat Switch-Passenger.......... 8W-11-27, 32
Heater Timer-Auxiliary................. 8W-11-20
High Idle Switch................... 8W-11-27, 33
Component Page
Instrument Cluster................. 8W-11-18, 25
Instrument Panel Socket................ 8W-11-25
Interior Light Switch................ 8W-11-22, 27
Interior Light Switch-Driver.............. 8W-11-22
Interior Light Switch-Passenger........... 8W-11-22
Interior Light Switch-Rear............... 8W-11-22
Interior Lighting Connector.............. 8W-11-22
Intrusion Sensor No. 1.................. 8W-11-37
Intrusion Sensor No. 2.................. 8W-11-37
Intrusion Sensor No. 3.................. 8W-11-37
Lamp Relay-Left................... 8W-11-16, 17
Lamp Relay-Right.................. 8W-11-16, 17
License Plate Lamp No. 1............... 8W-11-25
License Plate Lamp No. 2............... 8W-11-25
Locker Switch No. 1................. 8W-11-27, 33
Locker Switch No. 2................... 8W-11-33
Map/Reading Lamp Switch............ 8W-11-22, 27
Master Door Lock Switch................ 8W-11-27
Multi-Function Switch.................. 8W-11-26
Optional Equipment Relay . . 8W-11-29, 30, 31, 32, 33, 34
Panic Alarm Switch.................... 8W-11-27
Power Distribution Center . . 8W-11-13, 17, 18, 19, 20, 21,
22, 23, 24, 25, 28, 29, 30, 31, 33, 36
Power Mirror Motor-Driver.............. 8W-11-35
Power Mirror Motor-Passenger............ 8W-11-35
Power Mirror Switch................... 8W-11-35
Power Window Switch-Driver............. 8W-11-30
Power Window Switch-Master............ 8W-11-31
Power Window Switch-Passenger.......... 8W-11-31
Radio.............................. 8W-11-27
Rear Window Defogger Relay............. 8W-11-19
Relay Block . . 8W-11-3, 14, 15, 16, 17, 19, 23, 24, 25, 28,
29, 30, 31, 32, 33, 34
Rollover Switch Assembly............. 8W-11-21, 34
Roof A/C Control Module................ 8W-11-20
Roof A/C Switch.................... 8W-11-16, 27
Roof A/C Temperature Setting Control....... 8W-11-27
Roof Fan Switch................... 8W-11-27, 31
Security System Module........... 8W-11-30, 36, 37
Sentry Key Remote Entry Module.......... 8W-11-23
Shifter Assembly...................... 8W-11-27
Siren.............................. 8W-11-37
Steering Angle Sensor.................. 8W-11-33
TCS Switch......................... 8W-11-27
Time Delay Relay..................... 8W-11-22
Towing/Intrusion Sensor On/Off Switch...... 8W-11-27
Trailer Tow Connector.................. 8W-11-24
Trailer Tow Control Module.............. 8W-11-24
Transmission Relay.................... 8W-11-17
Turn Signal/Anti-Theft Alarm Relay-Left..... 8W-11-23
Turn Signal/Anti-Theft Alarm Relay-Right.... 8W-11-23
Warm Air Auxiliary Heater Assembly....... 8W-11-20
Window Defogger Module-Rear......... 8W-11-16, 19
Window Defogger Switch-Rear............ 8W-11-27
VA8W-11 FUSE BLOCK 8W - 11 - 1
Page 1168 of 2305
8W-15 GROUND DISTRIBUTION
Component PageA/C Auxiliary Fan..........................8W-15-4
A/C Auxiliary Fan Relay......................8W-15-12
A/C Compressor Clutch Relay...................8W-15-30
A/C Roof Auxiliary Fan......................8W-15-30
A/C Roof Auxiliary Fan Relay...................8W-15-30
Additional Heat Exchanger....................8W-15-12
Additional Heat Exchanger Relay.................8W-15-12
Additional Heat Exchanger Switch................8W-15-24
Airbag Control Module.......................8W-15-11
Ash Receiver Lamp........................8W-15-22
Automatic Temperature Control Module.............8W-15-24
Auxiliary Heater Control.....................8W-15-24
Battery................................8W-15-8
Battery Relay-Auxiliary......................8W-15-11
Battery-Auxiliary..........................8W-15-11
Blower Motor-Front.........................8W-15-9
Brake Fluid Level Switch......................8W-15-8
Brake Wear Sensor-Left Front...................8W-15-8
Brake Wear Sensor-Left Rear...................8W-15-28
Brake Wear Sensor-Right Front..................8W-15-8
Brake Wear Sensor-Right Rear..................8W-15-28
CTEL Connector..........................8W-15-21
Cabin Heater Module........................8W-15-3
Center High Mounted Stop Lamp.................8W-15-6
Central Timer Module.......................8W-15-15
Cigar Lighter............................8W-15-22
Cigar Lighter Lamp........................8W-15-22
Circulation Pump..........................8W-15-9
Circulation Pump Relay-Cabin Heater Module..........8W-15-12
Clockspring.............................8W-15-10
Controller Antilock Brake....................8W-15-2, 28
Crankcase Heater..........................8W-15-4
Cylinder Lock Switch-Driver...................8W-15-10
D+ Relay No. 1...........................8W-15-12
D+ Relay No. 2...........................8W-15-14
Data Link Connector........................8W-15-10
Daytime Running Lamp Relay-Left Side.............8W-15-13
Daytime Running Lamp Relay-Right Side............8W-15-13
Daytime Running Lamps Relay..................8W-15-13
Differential Lock Solenoid Valve..................8W-15-2
Dome Lamp.............................8W-15-6
Dosing Pump............................8W-15-2
Engine Control Module.......................8W-15-7
Engine Coolant Level Switch....................8W-15-2
Fan Stage 1 Relay.........................8W-15-11
Fog Lamp Relay..........................8W-15-11
Fog Lamp Switch.........................8W-15-22
Fuel Pump.............................8W-15-19
Fuse Block No. 1..........................8W-15-7
Fused Ignition Switch Run-Start Relay..............8W-15-14
G100...............................8W-15-2, 3
G101.................................8W-15-4
G102.................................8W-15-4
G103.................................8W-15-4
G200...........................8W-15-6, 7, 8, 9, 10
G201................................8W-15-11
G202................8W-15-11, 12, 13, 14, 15, 16, 17, 18, 19
G203......................8W-15-20, 21, 22, 23, 24, 25
G300............................8W-15-26, 27, 28
G301................................8W-15-28
G302................................8W-15-28
G303................................8W-15-31
G304................................8W-15-31
G305..............................8W-15-29, 30
Glow Plug Control Module.....................8W-15-2
Hazard Warning Switch.......................8W-15-7
Headlamp Adjust Switch.....................8W-15-22
Headlamp Assembly-Left......................8W-15-3
Headlamp Assembly-Right.....................8W-15-4
Heated Seat Module-Driver....................8W-15-19
Heated Seat Module-Passenger..................8W-15-19
Heated Seat Switch-Driver....................8W-15-25
Heated Seat Switch-Passenger..................8W-15-25
Heater Timer-Auxiliary......................8W-15-24
High Idle Switch..........................8W-15-25
Hood Ajar Switch..........................8W-15-4
Horn Relay.............................8W-15-11
Horn Switch............................8W-15-10
Ignition Lock Switch........................8W-15-10
Instrument Cluster........................8W-15-10
Instrument Panel Socket.....................8W-15-20
Interior Lamp No. 1.........................8W-15-6
Interior Lamp No. 2.........................8W-15-6
Interior Lamp No. 3.........................8W-15-6Component PageInterior Lamp No. 4.........................8W-15-6
Interior Lamp No. 5.........................8W-15-6
Interior Lamp-Left.........................8W-15-6
Interior Lamp-Middle Front...................8W-15-5, 6
Interior Lamp-Middle Rear...................8W-15-5, 6
Interior Lamp-Rear No. 2......................8W-15-5
Interior Lamp-Right.......................8W-15-5, 6
Interior Light Switch.......................8W-15-21
Interior Lighting Connector.....................8W-15-6
Intrusion Sensor No. 1.......................8W-15-6
Intrusion Sensor No. 2.......................8W-15-6
Intrusion Sensor No. 3.......................8W-15-6
Kickdown Switch..........................8W-15-8
Lamp Relay-Left..........................8W-15-13
Lamp Relay-Right.........................8W-15-13
License Plate Lamp No. 1.....................8W-15-27
License Plate Lamp No. 2.....................8W-15-27
Locker Switch No. 1........................8W-15-20
Map/Reading Lamp Switch....................8W-15-21
Marker Lamp Connector......................8W-15-17
Marker Lamp No. 1-Left Front..................8W-15-16
Marker Lamp No. 1-Right Front.................8W-15-16
Marker Lamp No. 2-Left Front..................8W-15-16
Marker Lamp No. 2-Right Front.................8W-15-16
Marker Lamp-Left Center.....................8W-15-17
Marker Lamp-Left Rear......................8W-15-27
Marker Lamp-Right Center....................8W-15-17
Marker Lamp-Right Rear.....................8W-15-27
Master Door Lock Switch.....................8W-15-25
Metering Pump...........................8W-15-18
Multi-Function Switch.......................8W-15-7
Optional Equipment Relay....................8W-15-19
Panic Alarm Switch........................8W-15-20
Parking Brake Switch.......................8W-15-15
Power Mirror Motor-Driver....................8W-15-23
Power Mirror Motor-Passenger..................8W-15-23
Power Mirror Switch........................8W-15-23
Power Window Switch-Driver...................8W-15-23
Power Window Switch-Master...................8W-15-23
Radio................................8W-15-21
Rain Sensor............................8W-15-31
Rain Sensor Control Module..................8W-15-19, 31
Reading Lamp Connector......................8W-15-6
Rear Window Defogger Relay...................8W-15-14
Recirculated Air Solenoid Valve...................8W-15-9
Rollover Switch Assembly......................8W-15-3
Roof A/C Blower..........................8W-15-29
Roof A/C Blower Stage I And Ii Relay...............8W-15-29
Roof A/C Blower Stage I Relay..................8W-15-29
Roof A/C Blower Stage Ii Relay..................8W-15-29
Roof A/C Control Module.....................8W-15-28
Roof A/C Switch..........................8W-15-24
Roof Fan Switch..........................8W-15-21
Roof Thermotronic Control Module................8W-15-30
Seat Belt Switch..........................8W-15-15
Security System Module......................8W-15-15
Sentry Key Remote Entry Module.................8W-15-7
Shifter Assembly..........................8W-15-20
Siren.................................8W-15-9
Steering Angle Sensor........................8W-15-7
TCS Switch.............................8W-15-25
Tail Lamp Assembly-Left.....................8W-15-26
Tail Lamp Assembly-Right.....................8W-15-26
Thermotronic Diode........................8W-15-30
Time Delay Relay.........................8W-15-17
Towing/Intrusion Sensor On/Off Switch..............8W-15-22
Trailer Tow Connector.......................8W-15-28
Trailer Tow Control Module....................8W-15-19
Transmission Control Module...................8W-15-19
Transmission Relay........................8W-15-19
Turn Signal No. 1-Left Front....................8W-15-3
Turn Signal No. 1-Right Front...................8W-15-4
Turn Signal No. 2-Left Front....................8W-15-3
Turn Signal No. 2-Right Front...................8W-15-4
Warm Air Auxiliary Heater Assembly...............8W-15-18
Washer Pump Motor-Front.....................8W-15-4
Water Cycle Valve..........................8W-15-9
Window Defogger Module-Rear..................8W-15-15
Window Defogger Switch-Rear..................8W-15-20
Window Defogger-Left Rear....................8W-15-26
Window Defogger-Right Rear...................8W-15-26
Wiper Motor-Front.........................8W-15-9
Wiper/Turn Signal/Engine Start Control Module.........8W-15-7
VA8W-15 GROUND DISTRIBUTION 8W - 15 - 1
Page 1206 of 2305
8W-20 CHARGING SYSTEM
Component Page
Battery.................... 8W-20-2, 3, 4, 5, 6
Battery Relay-Auxiliary............. 8W-20-2, 3
Battery-Auxiliary.................... 8W-20-3
D+ Relay No. 1...................... 8W-20-3
Engine Control Module................ 8W-20-6
Fuel Pump Relay.................... 8W-20-6
Fuse 1............................ 8W-20-2
Fuse 2.......................... 8W-20-2, 4
Fuse 3.......................... 8W-20-2, 5
Fuse 4.......................... 8W-20-2, 5
Fuse 5.......................... 8W-20-2, 5
Fuse 6.......................... 8W-20-2, 5
Fuse 7............................ 8W-20-4
Fuse 9............................ 8W-20-3
Fuse 19............................ 8W-20-3Component Page
Fuse Block No. 1................ 8W-20-4, 5, 6
Fuse Block No. 2.................... 8W-20-3
Fuse Block No. 3.................... 8W-20-3
G200.............................. 8W-20-2
G202............................ 8W-20-3, 4
Generator.......................... 8W-20-2
Glow Plug Control Module............. 8W-20-5
Ignition Switch...................... 8W-20-5
Instrument Cluster................... 8W-20-2
Optional Equipment Relay............. 8W-20-4
Power Distribution Center......... 8W-20-2, 4, 5
Relay Block........................ 8W-20-4
Starter Motor..................... 8W-20-2, 6
Starter Motor Relay.................. 8W-20-6
VA8W-20 CHARGING SYSTEM 8W - 20 - 1
Page 1212 of 2305
8W-21 STARTING SYSTEM
Component Page
Battery............................ 8W-21-2
Engine Control Module................ 8W-21-2
Fuel Pump Relay.................... 8W-21-2Component Page
Fuse Block No. 1.................... 8W-21-2
Starter Motor....................... 8W-21-2
Starter Motor Relay.................. 8W-21-2
VA8W-21 STARTING SYSTEM 8W - 21 - 1