fuses MERCEDES-BENZ SPRINTER 2006 Service Manual

TABLE OF CONTENTS - Continued
VEHICLE THEFT/SECURITY
DRIVER CYLINDER LOCK SWITCH CIRCUIT SHORT TO GROUND............212
DRIVER CYLINDER UNLOCK SWITCH CIRCUIT SHORT TO GROUND.........214
FRONT DOOR JAMB SWITCH CIRCUIT SHORT TO GROUND................216
INTERNAL ERROR - SSM...............................................218
TOWING INCLINATION SENSOR BEYOND LIMITS..........................218
TOWING INCLINATION SENSOR VALUE IS INVALID.........................218
TOWING INCLINATION SENSOR VALUE IS MISSING........................218
INTRUSION SENSOR 1 CIRCUIT OPEN/SHORT TO GROUND................220
INTRUSION SENSOR 1 GROUND CIRCUIT OPEN..........................222
INTRUSION SENSOR 2 CIRCUIT OPEN/SHORT TO GROUND................223
INTRUSION SENSOR 2 GROUND CIRCUIT OPEN..........................225
INTRUSION SENSOR 3 CIRCUIT OPEN/SHORT TO GROUND................226
INTRUSION SENSOR 3 GROUND CIRCUIT OPEN..........................228
REAR OR SLIDING DOOR JAMB SWITCH CIRCUIT SHORT TO GROUND......229
RKE INTERFACE CIRCUIT FAILURE - SSM................................231
SECURITY SYSTEM INTERFACE FAILURE - SSM...........................233
SIREN CIRCUIT OPEN/SHORTED TO GROUND............................235
SIREN INTERNAL FAILURE.............................................237
SIREN SIGNAL CONTROL CIRCUIT SHORT TO GROUND....................238
WINDSHIELD WIPER & WASHER
CHECKING THE RAIN SENSOR/WIPER OPERATION........................239
VERIFICATION TESTS
VERIFICATION TESTS..................................................244
8.0 COMPONENT LOCATIONS..............................................249
8.1AIRBAG SYSTEM.................................................249
8.2AIRBAG CONTROL MODULE.......................................249
8.3DRIVER AIRBAG SQUIB...........................................249
8.4CLOCKSPRING..................................................250
8.5SEAT BELT TENSIONER...........................................250
8.6HEATING & A/C...................................................250
8.6.1AUTOMATIC TEMPERATURE CONTROL (ATC) SYSTEM
COMPONENTS...........................................250
8.6.2CABIN HEATER & HEATER BOOSTER SYSTEM COMPONENTS .251
8.6.3AUTO TEMP CONTROL, CABIN HEATER, & HEATER BOOSTER
FUSES & RELAYS........................................251
8.6.4EVAP TEMP SENSOR & AIR OUTLET TEMP SENSOR..........251
8.7INSTRUMENT CLUSTER...........................................252
8.7.1AMBIENT TEMPERATURE SENSOR.........................252
8.8POWER DOOR LOCKS/RKE........................................252
8.8.1CENTRAL TIMER MODULE.................................252
8.8.2SENTRY KEY REMOTE ENTRY MODULE.....................253
8.8.3DOOR LOCK MOTOR/AJAR SWITCH........................253
8.8.4CONTACT PLATES........................................253
8.8.5DOOR LOCK MOTOR/AJAR SWITCH CONNECTORS...........254
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TABLE OF CONTENTS - Continued
8.9VEHICLE THEFT SECURITY SYSTEM................................254
8.9.1SECURITY SYSTEM MODULE..............................254
8.9.2INTRUSION SENSORS....................................254
8.9.3SWITCHES..............................................255
8.9.4SIREN..................................................255
9.0 CONNECTOR PINOUTS................................................257
A/C AUXILIARY FAN....................................................257
AIR OUTLET TEMPERATURE SENSOR...................................257
AIRBAG CONTROL MODULE - YELLOW...................................257
AIRBAG SQUIB-DRIVER - YELLOW.......................................258
AIRBAG SQUIB-PASSENGER - YELLOW..................................258
AMBIENT TEMPERATURE SENSOR......................................258
AUTOMATIC TEMPERATURE CONTROL MODULE C1 - BROWN..............259
AUTOMATIC TEMPERATURE CONTROL MODULE C2.......................259
AUXILIARY HEATER CONTROL..........................................259
BLOWER MOTOR RESISTOR BLOCK.....................................259
BLOWER MOTOR-FRONT - BLACK.......................................260
C205 - YELLOW (DASH SIDE)...........................................260
C205 - YELLOW (MAIN BODY SIDE)......................................260
CENTRAL TIMER MODULE C1 - PINK.....................................260
CENTRAL TIMER MODULE C2 - LT. GREEN...............................261
CIRCULATION PUMP (CABIN HEATER MODULE)...........................261
CIRCULATION PUMP (REST SYSTEM)....................................261
CIRCULATION PUMP DIODE............................................261
CLOCKSPRING C2 - YELLOW...........................................262
CONTROLLER ANTILOCK BRAKE........................................262
CYLINDER LOCK SWITCH-DRIVER.......................................263
DATA LINK CONNECTOR - BLACK........................................263
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-DRIVER C1.................263
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-DRIVER C2.................263
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-LEFT SLIDING C1...........263
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-LEFT SLIDING C2...........264
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-PASSENGER C1............264
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-PASSENGER C2............264
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-REAR C1...................264
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-REAR C2...................264
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-RIGHT SLIDING C1..........265
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-RIGHT SLIDING C2..........265
DOSING PUMP........................................................265
ENGINE CONTROL MODULE C1 (EXCEPT OBD) - BLACK...................265
ENGINE CONTROL MODULE C2 (EXCEPT OBD) - BLACK...................266
ENGINE CONTROL MODULE C2 (OBD)...................................267
ENGINE CONTROL MODULE C3 (EXCEPT OBD) - BLACK...................268
EVAPORATOR TEMPERATURE SENSOR..................................269
FUEL LEVEL SENSOR..................................................269
FUSES (FUSE BLOCK NO. 1)............................................271
FUSE BLOCK NO. 1 C1.................................................271
FUSE BLOCK NO. 1 C2.................................................271
FUSE BLOCK NO. 1 C3 - BLACK.........................................272
FUSE BLOCK NO. 1 C4 - BLACK.........................................272
FUSE BLOCK NO. 1 C5 - BLACK.........................................272
vi

TABLE OF CONTENTS - Continued
FUSES (FUSE BLOCK NO. 2)............................................274
FUSES (FUSE BLOCK NO. 3)............................................276
FUSES (FUSE/RELAY BLOCK)...........................................278
HOOD AJAR SWITCH - BLACK...........................................278
HORN (VTSS).........................................................278
IGNITION LOCK SWITCH - BLACK........................................278
INSTRUMENT CLUSTER C1.............................................279
INSTRUMENT CLUSTER C2 - WHITE.....................................279
INTRUSION SENSOR NO. 1 - BLACK.....................................279
INTRUSION SENSOR NO. 2 - BLACK.....................................279
INTRUSION SENSOR NO. 3 - BLACK.....................................280
MASTER DOOR LOCK SWITCH..........................................280
PANIC ALARM SWITCH - BLACK.........................................280
FUSES (PDC).........................................................281
RADIO C1 - BLACK....................................................282
RADIO C2............................................................282
RECIRCULATED AIR SOLENOID VALVE...................................282
REFRIGERANT PRESSURE SENSOR.....................................282
A/C AUXILIARY FAN RELAY (RELAY BLOCK)...............................284
CIRCULATION PUMP RELAY-CABIN HEATER MODULE (RELAY BLOCK).......284
D+ RELAY NO. 2 (RELAY BLOCK)........................................284
FAN STAGE 1 RELAY (RELAY BLOCK)....................................284
OPTIONAL EQUIPMENT RELAY (RELAY BLOCK)...........................284
REMOTE KEYLESS ENTRY ANTENNA....................................284
SEAT BELT SWITCH...................................................284
SEAT BELT TENSIONER-DRIVER - YELLOW...............................285
SEAT BELT TENSIONER-PASSENGER - YELLOW...........................285
SECURITY SYSTEM MODULE C1 - BROWN...............................285
SECURITY SYSTEM MODULE C2 - LT. GREEN.............................286
SENTRY KEY REMOTE ENTRY MODULE (SKREEM)........................286
SHIFTER ASSEMBLY - BLACK...........................................286
SIREN - BLACK.......................................................286
STEERING ANGLE SENSOR............................................287
TOWING/INTRUSION SENSOR ON/OFF SWITCH...........................287
TRANSMISSION CONTROL MODULE C1 - BLACK..........................287
TRANSMISSION CONTROL MODULE C2 - BLACK..........................288
WATER CYCLE VALVE..................................................288
WINDOW DEFOGGER-LEFT REAR.......................................288
WINDOW DEFOGGER-RIGHT REAR......................................288
10.0 SCHEMATIC DIAGRAMS................................................289
10.1AIRBAG SYSTEM.................................................289
10.2COMMUNICATION................................................290
10.2.1COMMUNICATION K-LINES................................290
10.2.2CAN BUS NETWORK......................................291
10.3HEATING & A/C...................................................292
10.3.1AUTOMATIC TEMPERATURE CONTROL (ATC)................292
10.3.2CABIN HEATER MODULE (CHM)............................293
10.3.3HEATER BOOSTER MODULE (HBM).........................294
10.4INSTRUMENT CLUSTER...........................................295
vii

General Information Section or in the service man-
ual procedures. Following these procedures is very
important to the safety of the individuals perform-
ing diagnostic tests.
4.2.2 VEHICLE PREPARATION FOR
TESTING
Make sure the vehicle being tested has a fully
charged battery. If it does not, false diagnostic codes
or error messages may occur.
4.2.3 SERVICING SUB-ASSEMBLIES
Some components of the body system are in-
tended to be serviced as an assembly only. Attempt-
ing to remove or repair certain system subcompo-
nents may result in personal injury and/or
improper system operation. Only those components
with approved repair and installation procedures in
the service manual should be serviced.
4.2.4 DRBIIITSAFETY INFORMATION
WARNING: EXCEEDING THE LIMITS OF THE
DRBIIITMULTIMETER IS DANGEROUS.
READ ALL DRBIIITINSTRUCTIONS BEFORE
USING THE MULTIMETER. FAILURE TO
FOLLOW THESE INSTRUCTIONS CAN
RESULT IN PERSONAL INJURY OR DEATH.
²Follow the vehicle manufacturer 's service speci-
fications at all times.
²Do not use the DRBIIItif it has been damaged.
²Do not use the test leads if the insulation is
damaged or if metal is exposed.
²To avoid electrical shock, do not touch the test
leads, tips, or the circuit being tested.
²Choose the proper range and functions for the
measurement. Do not try voltage or current mea-
surement that may exceed the rated capacity.
²Do not exceed the limits shown in the table below:
FUNCTION INPUT LIMIT
Volts 0 - 500 peak volts AC
0 - 500 volts DC
Ohms (Resistance)* 0 - 1.12 megaohms
Frequency Measure
Frequency Generated0-10kHz
Temperature -58 - +1100ÉF
-50 - +600ÉC
* Ohms cannot be measured if voltage is present.
Ohms can be measured only on a non-powered
circuit.± Voltage between any terminal and ground
must not exceed 500v DC or 500v peak AC.
± Use caution when measuring voltage above
25v DC or 25v AC.
± Use the low current shunt to measure circuits
up to 10A. Use the high current clamp to
measure circuits exceeding 10A.
± When testing for the presence of voltage or
current, make sure the meter is functioning
correctly. Take a reading of a known voltage or
current before accepting a zero reading.
± When measuring current, connect the meter in
series with the load.
± Disconnect the live test lead before disconnect-
ing the common test lead.
± When using the meter function, keep the
DRBIIItaway from spark plug or coil wires to
avoid measuring error from outside interfer-
ence.
4.3 WARNINGS
4.3.1 VEHICLE DAMAGE WARNINGS
Before disconnecting any control module, make
sure the ignition is ``off ''. Failure to do so could
damage the module.
When testing voltage or continuity at any control
module, use the terminal side (not the wire end) of
the connector. Do not probe a wire through the
insulation; this will damage it and eventually cause
it to fail because of corrosion. Be careful when
performing electrical tests so as to prevent acciden-
tal shorting of terminals. Such mistakes can dam-
age fuses or components. Also, a second code could
be set, making diagnosis of the original problem
more difficult.
4.3.2 ROAD TESTING A COMPLAINT
VEHICLE
Some complaints will require a test drive as part
of the repair verification procedure. The purpose of
the test drive is to try to duplicate the diagnostic
code or symptom condition.
12
GENERAL INFORMATION

8.6.2 CABIN HEATER & HEATER BOOSTER SYSTEM COMPONENTS
8.6.3 AUTO TEMP CONTROL, CABIN HEATER, & HEATER BOOSTER FUSES & RELAYS
8.6.4 EVAP TEMP SENSOR & AIR OUTLET TEMP SENSOR
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COMPONENT LOCATIONS

FUSES (FUSE BLOCK NO. 1)FUSE
NO.AMPS FUSED CIRCUIT FUNCTION
1- - -
2 10A 16WT FUSED HIGH BEAM SWITCH OUTPUT
3 10A 16WT FUSED HIGH BEAM SWITCH OUTPUT
4 10A 16WT/BL/RD FUSED IGNITION SWITCH OUTPUT (RUN-START)
5 10A 16BK/BL/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 20A INTERNAL FUSED IGNITION SWITCH OUTPUT (RUN-START)
7 15A 16BK/YL FUSED IGNITION SWITCH OUTPUT (RUN-START)
8 20A 16RD/YL FUSED B(+)
9 15A INTERNAL FUSED B(+)
10 10A 16GY/DG/RD HEADLAMP SWITCH OUTPUT
11 10A 16GY/BK FUSED LEFT LAMP RELAY OUTPUT
12 10A 18YL HEADLAMP SWITCH OUTPUT
13 10A 18YL HEADLAMP SWITCH OUTPUT
14 15A 16BK/YL/WT FOG LAMP RELAY SIGNAL
15 10A 16BK/RD FUSED IGNITION SWITCH OUTPUT (ACC-RUN-START)
16 15A 12BK/BL ENGINE CONTROL RELAY OUTPUT
17 15A 16BK/RD ENGINE CONTROL RELAY OUTPUT
18 15A 14BK FUSED IGNITION SWITCH OUTPUT (RUN-START)
19 15A 14RD/BK (OBD) FUSED B(+)
20 15A 16RD/BL FUSED B(+)
21 30A 12RD FUSED B(+)
FUSE BLOCK NO. 1 C1CAV CIRCUIT FUNCTION
1 INTERNAL FOG LAMP SWITCH OUTPUT
3 INTERNAL HIGH BEAM SWITCH OUTPUT
4 16RD/BL FUSED RIGHT LAMP RELAY OUTPUT
5 INTERNAL HIGH BEAM SELECT
6 INTERNAL FUSED LEFT RELAY OUTPUT
8 INTERNAL LAMP DRIVER
9 INTERNAL FUSED IGNITION SWITCH OUTPUT (RUN-START)
10 INTERNAL FUSED B(+)
11 INTERNAL TURN SIGNAL RELAY OUTPUT
14 INTERNAL GROUND
15 INTERNAL WIPER SWITCH OUTPUT
16 INTERNAL WIPER SWITCH OUTPUT
18 INTERNAL FUSED IGNITION SWITCH OUTPUT (RUN-START)
19 INTERNAL 12 VOLT SUPPLY
21 INTERNAL WIPER ON/OFF SWITCH OUTPUT
22 INTERNAL FUSED B(+)
FUSE BLOCK NO. 1 C2CAV CIRCUIT FUNCTION
1 14BK/RD FUSED IGNITION SWITCH OUTPUT (RUN)
2 14BK/YL FUSED IGNITION SWITCH OUTPUT (START)
3 16GY/DG FUSED IGNITION SWITCH OUTPUT (ACC OFF)
4 14BK FUSED IGNITION SWITCH OUTPUT (RUN-START)
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CONNECTOR PINOUTS

FUSES (FUSE BLOCK NO. 2)FUSE
NO.AMPS FUSED CIRCUIT FUNCTION
1 10A 16RD/GY FUSED B(+)
2 10A 16RD FUSED B(+)
3 15A 16RD FUSED B(+)
4 7.5A 16RD/YL FUSED B(+)
5 25A 14RD/WT FUSED B(+)
6 7.5A 18RD/YL FUSED B(+)
7 25A 16BK/YL OPTIONAL EQUIPMENT RELAY OUTPUT
8 10A 16BK/RD OPTIONAL EQUIPMENT RELAY OUTPUT
9 15A 16RD/YL/WT FUSED D+ RELAY NO. 1 OUTPUT
10 7.5A 16RD/YL/WT FUSED D+ RELAY NO. 1 OUTPUT
11 7.5A 16RD/YL/WT FUSED D+ RELAY NO. 1 OUTPUT
12 25A 14RD FUSED B(+)
13 15A 14RD FUSED B(+)
14 10A 14RD FUSED B(+)
15 25A 16BK/YL/DG OPTIONAL EQUIPMENT RELAY OUTPUT
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CONNECTOR PINOUTS

FUSES (FUSE BLOCK NO. 3)CAV CIRCUIT FUNCTION
1 16RD FUSED B(+)
2 16RD/DG FUSED B(+)
3 12RD/DG FUSED B(+)
4 14RD FUSED B(+)
5 16RD FUSED B(+)
6 14RD FUSED B(+)
7 16BK OPTIONAL EQUIPMENT RELAY OUTPUT
8 12RD/WT FUSED B(+)
9 16RD/BK/WT FUSED B(+)
10 16RD/GY FUSED B(+)
11 14RD FUSED B(+)
12 16BK/RD OPTIONAL EQUIPMENT RELAY OUTPUT
13 18BK/BL OPTIONAL EQUIPMENT RELAY OUTPUT
14 16BK/GY OPTIONAL EQUIPMENT RELAY OUTPUT
15 16VT/YL OPTIONAL EQUIPMENT RELAY OUTPUT
16 --
17 --
18 16RD/YL FUSED B(+)
19 16RD/DG/VT FUSED D+ RELAY NO. 1 OUTPUT
20 16BK/BL/WT OPTIONAL EQUIPMENT RELAY OUTPUT
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CONNECTOR PINOUTS

FUSES (FUSE/RELAY BLOCK)FUSE
NO.AMPS FUSED CIRCUIT FUNCTION
1 30A 14BL/YL FUSED B(+)
2- - -
3- - -
4- - -
5 10A 16RD/YL FUSED B(+)
6 7.5A 18BK/RD FUSED OPTIONAL EQUIPMENT RELAY OUTPUT
7 25A 14RD FUSED B(+)
8 40A 12RD FUSED B(+)
9 40A 12RD FUSED B(+)
10 30A 12RD/GY FUSED B(+)
HOOD AJAR SWITCH - BLACKCAV CIRCUIT FUNCTION
1 16BK/BL HOOD AJAR SWITCH SENSE
2- -
3 16BR GROUND
HORN (VTSS)CAV CIRCUIT FUNCTION
1 16BK/BR HORN RELAY OUTPUT
2 16BK/YL FUSED IGNITION SWITCH OUTPUT (RUN-START)
IGNITION LOCK SWITCH - BLACKCAV CIRCUIT FUNCTION
1 20BR GROUND
2 20BL/BK KEY-IN IGNITION SWITCH SIGNAL
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CONNECTOR PINOUTS

FUSES (PDC)FUSE
NO.AMPS FUSED CIRCUIT FUNCTION
1 200A 4RD FUSED B(+)
2 70A 10RD FUSED B(+)
3 125A 8RD FUSED B(+)
4 80A 8RD FUSED B(+)
5 125A 8RD FUSED B(+)
6 100A 8RD FUSED B(+)
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CONNECTOR PINOUTS