steering MERCEDES-BENZ SPRINTER 2012 MY12 Operator’s Manual

i
Do not inhale
any ammonia vapors which
may escape when you unscrew the tank
filler cap. Ammonia vapors have a pungent
odor. However, they are neither toxic nor
hazardous to health in this concentration. DEF tank on the right-hand side of the vehicle
(example: Chassis Cab)
DEF tank filler cap
X
Remove tool 0086 for unlocking tank filler
cap 0047 from the

footwell on the co-driver's
side ( Y page 182).
X Pull cover 0088 up, turn 90° and release.
X Insert tool 0086 into hole 008A of tank filler
cap 0047.
X Turn tank filler cap 0047 counter-clockwise,
remove it and let it hang from retaining
strap 0046. Make sure that tool 0086 remains
in tank filler cap 0047 while doing so.
X Only fill the tank via the filler neck until the
DEF level can be seen in the filler neck.
X Replace tank filler cap 0047 and turn
clockwise. X
Pull tool 0086 out of tank filler cap 0047 and
stow with
the

vehicle tool kit in the footwell
on the co-driver's side.
X Pull cover 0088 up over hole 008A of tank filler
cap 0047, turn and release.
X Turn tank filler cap 0047.
If tank filler cap 0047 turns freely, the DEF
tank is closed. Transporting loads with the vehicle
Loading guidelines
G
Warning
Secure and position the load as described in
the loading guidelines. You or others could
otherwise be injured by the load slipping or
being thrown around in the event of sharp
braking, sudden changes in direction or on
poor road surfaces.

This also applies to seats
which have been removed if they remain in the
vehicle.
Even if you follow all loading guidelines, the
load increases the risk of injury in the event
of an accident. Observe the tips in the
"Securing a load" section. G
Warning
Do not allow the load, including passengers,
to exceed the permissible gross vehicle
weight or the

gross axle weight rating for your
vehicle.
If the gross axle weight rating or permissible
gross vehicle weight is exceeded during
transport, tire durability and road safety are
adversely affected. The vehicle's handling and
steering characteristics change noticeably.
Braking and stopping distances are
significantly longer.
The vehicle's driving, steering and braking
characteristics change as the gross vehicle
weight increases or when the center of gravity
is raised. 144
Transporting loads with the vehicle
Operation

Always make sure that the distribution of the
load is correct and adapt your driving style
according to the load. G
Warning
If you have installed a roof carrier, the
vehicle’s handling, steering and braking
characteristics may change

due to the higher
center of gravity. This is the case particularly
if the roof carrier is laden. Adapt your driving
style according to the vehicle load.
Observe the manufacturer's installation
instructions. An incorrectly secured roof
carrier and/or load could come loose, fall off
and thereby endanger you or others.
Observe the maximum roof load and
maximum roof carrier load. Loads transported
on the roof must always be secured with
particular care.
Do not allow the load, including passengers,
to exceed the permissible gross vehicle
weight or the gross axle weight rating for your
vehicle. G
Warning
When using suitable load securing aids and
lashing material, always follow the
manufacturer's operating instructions, in
particular the notes on discard criteria
contained therein.
Load securing aids and lashing material may
not be used, for example, if:
R identification marks are

missing or illegible
R there are yarn breakages, damage to
bearing seams or other signs of tearing
R there are signs of shearing, deformation,
pinching or other damage
R there is damage to clamping or connecting
elements
Load securing aids and lashing material in this
condition are ready for discard and must be
replaced.
If you use load securing aids or lashing
materials that are ready for discard, the load
is not correctly secured and could cause serious injuries to you and others and cause
material damage.
G
Warning!
After an
accident, have a damaged cargo floor
or cargo area, lashing eyelets and lashing
material checked at a qualified specialist
workshop that has the necessary specialist
knowledge and tools to carry out the work
required. The cargo could otherwise be
insufficiently secured during the next
transport and could lead to serious injury to
you and other persons or material damage.
For this reason,

we recommend an authorized
Sprinter Dealer. In particular, all work relevant
to safety or on safety-related systems must
be carried out at a qualified specialist
workshop.
! If you are using a roof carrier, observe the
maximum roof load and maximum roof
carrier load.
You will find information about the maximum
roof load in the "Technical data" section
(Y page 283) and information about roof
carriers in the "Carrier systems" section
(Y page 149).
Before loading X
Tire pressure: check the
tire pressure and
correct if necessary ( Y page 281).
X Cargo floor: clean the cargo floor.
The cargo floor must be free from oil and
dust, dry and clean swept to prevent the
load from slipping.
X Place non-slip mats (anti-slip mats) on the
cargo floor if necessary.
! As soon as the non-slip mats show signs
of deformation or

develop squashed areas,
or traces of cracking/cutting, they can no
longer be used to secure a load and must
be replaced. Transporting loads with the vehicle
145
Operation Z

Make sure that locking mechanism 0046 is
always engaged in a recess.
G
Warning
If not firmly anchored in the loading rail, the
cargo tie-down ring
may slip or be torn out of
the loading rail in the event of sudden braking.
The load would no longer be secured,
resulting in a risk of serious injury being
caused by the load slipping. For this reason,
always check the cargo tie-down ring for firm
seating after installing.
X Check the cargo tie-down ring for firm
seating.
X To remove:
pull locking

mechanism 0046 up
and pull the cargo tie-down ring towards
the locking mechanism and out of the
loading rail through a recess. Carrier systems
It is possible to install a roof carrier if your
vehicle is equipped

with securing rails on the
roof.
Special mountings (sliding blocks) are
available as accessories. These are available
from any authorized Sprinter Dealer. 0046
Securing rails G
Warning
If you have installed a roof carrier, the
vehicle’s handling, steering and braking
characteristics may change

due to the higher
center of gravity. This is the case particularly if the roof carrier is laden. Adapt your driving
style according to the vehicle load.
Observe the manufacturer's installation
instructions. An incorrectly secured roof
carrier and/or
load

could come loose, fall off
and thereby endanger you or others.
Observe the maximum roof load and
maximum roof carrier load. Loads transported
on the roof must always be secured with
particular care.
Do not allow the load, including passengers,
to exceed the permissible gross vehicle
weight or the gross axle weight rating for your
vehicle.
You can find information about the maximum
roof load in the "Technical data" section
(Y page 283).
! Make sure that:
R the roof rack mounting bolts are
tightened in the slot nuts provided with
a torque of 6.0 – 7.4 lb-ft(8 – 10 Nm).
R the bolts, when tightened, do not touch
the rails.
R the slot nuts are not located in the area
of the plastic caps.
R the slot nuts have the right cross-section.
R the mounting rails in the interior are free
of dirt.
R retighten the mounting bolts evenly after
approximately 300 miles (500 km).
We recommend that you only use roof
racks tested and approved by Sprinter.
These help avoid vehicle damage.
! If you would like to have the mounting
rails retrofitted, have them installed at a
qualified specialist workshop which has the
necessary specialist knowledge and tools
to carry out the work required. You could
otherwise damage the vehicle.
For this reason, we recommend an
authorized Sprinter Dealer. Transporting loads with the vehicle
149
Operation Z

X
Make sure that the automatic transmission
is set to position P.
X Engage the vehicle's parking brake.
X Close the rear doors.
X Couple the trailer.
X Establish all electrical connections. Trailer coupled ready for use
Towing a trailer
There are numerous legal requirements
concerning the
towing
of a trailer, e.g. speed
restrictions. Make sure that your vehicle/
trailer combination complies with the local
requirements not only in your area of
residence but also at any location to which
you are traveling. The police and local
authorities can provide reliable information.
Please observe the following when towing a
trailer:
R To acquaint yourself with driving with a
trailer and with the resulting changes to
handling, you should practice cornering,
stopping and reversing in a traffic-free
location.
R Before driving, check:
-trailer coupling
- safety switch for braked trailers
- safety chains
- electrical connection
- lights
- wheels R
Adjust the exterior mirrors to provide an
unobstructed view of

the rear section of the
trailer.
R If the trailer has electronically controlled
brakes, pull away slowly, brake manually
using the brake controller and check that
the brakes are functional.
R Secure any objects on the trailer to prevent
the cargo from slipping when the vehicle is
in motion.
R If you couple up a trailer, regularly check
that the cargo is secure and make sure that
the trailer lamps and (if applicable) the
trailer brakes are functioning correctly.
R Bear in mind that the handling will be less
stable when towing a trailer than when
driving without one. Avoid sudden steering
movements.
R The vehicle/trailer combination is heavier,
accelerates more slowly and has a
decreased gradient climbing capability and
a longer braking distance.
It is more susceptible to crosswinds and
requires cautious steering.
R If possible, do not brake abruptly; apply the
brakes moderately to begin with to allow
the trailer to activate its brakes. Then
increase the pressure on the brake pedal.
R If the automatic transmission repeatedly
shifts between gears when driving on
inclines, restrict the shift range. Select shift
range 4, 3, 2 or 1.
Driving in a low gear and at a low speed
reduces the risk of damaging the engine.
R When driving on a downhill gradient, shift
to a low gear and take advantage of the
engine's braking effect.
Avoid continuous brake application as this
may overheat the vehicle brakes and, if
installed, the trailer brakes.
R If the coolant temperature increases
dramatically while the air-conditioning
system is switched on, switch off the air-
conditioning system. Transporting loads with the vehicle
151
Operation Z

Change intervals for engine oil
Service product Maintenance
interval Product name/number MB
Sheet
No.
Engine oil for diesel engines 2 years or
10,000 miles
(16,000 km)
2 See approved engine oils 228.51
229.51
Transmission and steering oils
Automatic transmission Service product Maintenance
interval Product name/number MB
Sheet
No.
Automatic transmission oil every second
maintenance
service Shell ATF 3403/M-115 236.10
Fuchs/Shell ATF 3353 236.12
You can obtain further information from any authorized Sprinter Dealer.
Rear axle
Service product Maintenance
interval Product name/number MB
Sheet
No.
Transmission oil every sixth
maintenance
service or
every
10 years 3 BP Energear Hypo DC 80W-90 235.20
Mobil Delvac Synthetic Gear Oil
75W-90 235.8
You can obtain further information from any authorized Sprinter Dealer.
2
The interval – time or distance – that is first reached applies.
3 The maintenance interval criterion that occurs first applies.158
Service productsOperation

Steering
Steering, no maintenance required.
Service product Maintenance
interval Product name/number MB
Sheet
No.
Power steering fluid – Mobil ATF-D,
Exxon Mobil Corporation or
equivalent 236.3
You can obtain further information from any authorized Sprinter Dealer.
Brake fluid
G
Warning
Brake fluid is hazardous to health. Do not
swallow brake fluid.
See a doctor immediately
if you swallow brake fluid.
Make sure that brake fluid does not come into
contact with skin, clothing or eyes. Rinse
affected areas with plenty of clean water and
consult a doctor if necessary.
Always wear gloves and eye protection when
topping up brake fluid.
Store brake fluid only in the original closed
container and keep it out of the reach of
children. Comply with safety regulations
when handling brake fluid.
Use only approved brake fluids that comply
with the MB Specification for Service
Products, Sheet No. 331.0. You must observe
the boiling points (DOT 4 plus).
The brake fluid must have the following
characteristics in accordance with the
FMVSS 116 and ISO 4925 standards:
R boiling point (ERBP) of at least
500 ‡(260 †)
R wet boiling point (WERBP) of at least
356 ‡(180 †)
R viscosity of a maximum of 1500 mm²/s
Over a period of time, the brake fluid absorbs
moisture from the air. This reduces its boiling
point. G
Warning
If the boiling point of the brake fluid is too low,
vapor pockets may form in the brake system
when the brakes

are subjected to a heavy load
(e.g. on long downhill stretches). This would
impair braking efficiency. The vehicle's
stopping distance may then be longer. This
increases the risk of an accident.
Have the brake fluid replaced every
two years with brake fluid approved by the
distributor named on the inside of the front
cover and have the replacement confirmed in
the Maintenance Booklet.
i There is usually a notice in the engine
compartment to remind you when the next
brake fluid change is due.
You can obtain further information from any
authorized Sprinter Dealer. Service products
159Operation Z

G
Warning
Never use openings in the bodywork as steps.
You may otherwise

damage the vehicle or lose
your footing and injure yourself or others.
If you have to clean the upper areas of the
vehicle, always use suitable ladders or other
secure climbing aids. G
Warning
Dirty or
iced-up steps and entrances create a
risk of slipping or falling.
Keep steps, entrances

and footwear free from
dirt (e.g. mud, clay, snow and ice). Cleaning the interior of the vehicle
Seat belts !
Observe the following notes on cleaning
the seat belts:
R Remove any stains or dirt immediately.
This will avoid residue or damage.
R Do not bleach

or dye the seat belts. This
could impair the function of the seat
belts.
R Do not dry the seat belts in direct
sunlight or at temperatures above
176 ‡ (80 †).
Steering wheel boss and cockpit G
Warning!
When cleaning the steering wheel boss and
dashboard, do not use cockpit sprays or
cleaning agents containing

solvents. Cleaning
agents containing solvents cause the surface
to become porous, and as a result, plastic
parts may break away and be thrown around
the interior when an air bag is deployed, which
may result in severe injuries.
Use a damp, clean and lint-free cloth to clean
the plastic components and the cockpit. If
particularly dirty, use a mild detergent. !
Do not use
dry, coarse or hard cloths and
do not scrub. You could otherwise scratch
or damage the surfaces.
Radio and monitor display X
Switch off the radio or rear-view camera
monitor and let it cool.
X Clean the display surface with a
commercially available microfiber cloth
and cleaner for TFT/LCD displays.
X After drying,
polish the display surface with
a dry microfiber cloth, applying only light
pressure.
! Do not use dry, rough or hard cloths or
abrasive products, solvents or cleaning
agents containing solvents. Do not scrub.
Only apply light pressure when cleaning.
Otherwise, you will damage the display
surface, as it is sensitive to pressure and
susceptible to scratches.
Windows !
Do not use

dry cloths, abrasive products,
solvents or cleaning agents containing
solvents to clean the inside of the windows.
Clean the inside of the windows with a
damp cloth or a commercially available
glass cleaner.
Do not touch the inside of the rear and side
windows with hard objects, e.g. an ice
scraper or ring. You could otherwise
damage the windows or the rear window
defroster. Cleaning the exterior of the vehicle
General notes Scratches, corrosive
deposits, areas affected
by corrosion and damage caused by neglect
or inadequate care cannot always be
completely remedied. In this case, visit a
qualified specialist workshop, e.g. the
nearest authorized Sprinter Dealer. 162
Cleaning and care
Operation

authorized Sprinter Dealer. All work relevant
to safety or on safety-related systems must
be carried out at a qualified specialist
workshop.
Observe the notes on parts in the "Technical
data" section ( Y page 276).
0040 Environmental note
Observe measures to protect the
environment when working on the vehicle.
You must observe the legal requirements
when disposing of service products, e.g.
engine oil. This

also includes all components,
e.g. filters, which have come into contact with
service products.
Any qualified specialist workshop, e.g. an
authorized Sprinter Dealer, can provide
information about this.
Dispose of empty containers, cleaning cloths
and care products in an environmentally-
responsible manner. Comply with the
instructions for use of the care products.
Do not run the engine for longer than
necessary when the vehicle is stationary. Active Service System (ASSYST)
The ASSYST service indicator informs you of
the next service due date.
A service that is due is displayed about a
month in advance. A message is then
displayed while the vehicle is in motion or
while the ignition is switched on.
i Periods when the

battery is disconnected
will not be recorded by ASSYST. To make
sure that you have the vehicle serviced at
the correct time, you should therefore
subtract periods when the battery is
disconnected from the days shown.
The service indicator does not provide
information about the oil level. The service
indicator should therefore not be confused
with the 00B5 engine oil level display. i
The service due date is displayed in days
or miles (kilometers), depending on the
total distance driven.
The symbols or

letters in the service indicator
show the service due.
009B or A for a minor service
009C or B for a major service
Service due date indicator Vehicles with steering wheel buttons
The following messages may be displayed:
R
009B
Service A in ... days
R 009B Service A in ... mi (km)
R 009B Service A due now
Vehicles without steering wheel buttons
The following messages may be displayed:
R 009B for service A
R 009C for service B
Additionally you will see the remaining
distance in
miles

(mi) or kilometers ( km) or the
remaining time in days ( d).
Service due date exceeded A qualified specialist workshop, e.g. an
authorized Sprinter
Dealer,

resets the service
indicator when the service has been carried
out.
Vehicles with steering wheel buttons
If you have missed the service due date, one
of the following messages appears in the
display:
R 009B Service A overdue by ... days
R 009B Service A overdue by ... mi
(km)
Additionally a warning tone sounds.
Vehicles without steering wheel buttons
If the service due date has been exceeded,
ten seconds after switching on the ignition
the 009B or 009C symbol flashes for the Maintenance
167
Operation Z

service. You will also see a minus sign before
the service due date.
Calling up the service due date
X
Turn the key to position 2 in the ignition
lock.
The display is activated.
Vehicles with steering wheel buttons
X Press the 0059 or 0058 button on the
steering wheel repeatedly
until you see the
standard display (Y page 77).
X Press the 0029 or 002D button on the
steering wheel repeatedly

until you see the
following in the display, for example:
R 009B Service A in ... days
R 009B Service A in ... mi (km)
Vehicles without steering wheel buttons
X Press the 007B menu button on the
instrument cluster repeatedly until the
009B or 009C symbol for the service
appears.
Additionally you will see the remaining
distance in miles ( mi) or kilometers ( km) or
the remaining time in days ( d).Hood
Opening the hood G
Warning
Do not pull the release lever while the vehicle
is in motion.

If you do so, the hood may open
up and block your view. G
Warning!
There is a risk of injury if the hood is open,
even if the engine is not running.
Some engine components can become very
hot.
To avoid the risk of burns, only touch those
components described in the Operator's
Manual and observe

the relevant safety notes. G
Warning
The radiator fan between the radiator and the
engine can start

automatically, even if the key
has been removed from the ignition lock.
Keep away from the area of rotation of the fan
blades. You could otherwise be injured.
The electronic injector control operates at
high voltage. For this reason, you must never
touch injection system components while:
R the engine is running.
R the engine is being started.
R the ignition is switched on.
You could otherwise receive an electric shock
and be severely or fatally injured. Hood release lever in the driver's footwell
X
Pull release handle 0046.
The hood is released.
! Make sure
that

the windshield wipers are
not folded away from the windshield. You
could otherwise damage the windshield
wipers or the hood. 168
Maintenance
Operation

Have the system checked immediately at a
qualified specialist workshop, e.g. at an
authorized Sprinter Dealer.
i There is usually a notice in the engine
compartment to remind
you when the next
brake fluid change is due. Windshield washer system/
headlamp cleaning system
Add windshield washer concentrate to the
washer fluid all year round. G
Warning
Windshield washer concentrate is highly
flammable.
Fire, naked flames

and smoking are therefore
prohibited when you are handling windshield
washer concentrate.
! Only use washer fluid concentrate which
is suitable for plastic lenses. Unsuitable
washer fluid concentrate could damage the
plastic lenses of the headlamps.
Adapt the mixing ratio to the ambient
temperature. If the temperature is above
freezing, use Summerwash to prevent
smearing. If there is a risk of frost, use
Winterwash to prevent the water from
freezing on the windshield.
The washer fluid reservoir has a capacity of
approximately 6.3 US qt (6.0 l). X
Mix the washer fluid to the appropriate
mixing ratio in a container beforehand.
X Remove washer fluid reservoir cap 0046.X
Add washer fluid.
X Replace cap 0046. Engine oil level
You will find information about engine oil
consumption in the "Driving tips" section
(Y page 141).
Check the engine oil level on a regular basis,
e.g. weekly or each time you refuel.
Checking the engine oil level in the
display Depending on the vehicle's equipment, in
vehicles with a diesel engine, the engine oil
level is shown in the display.
Only check the engine oil level when the
engine is at operating temperature.
X
Park the vehicle on a level surface.
X Switch off the engine.
X Wait for five minutes.
X Turn the key to position 2 in the ignition
lock.
The display is activated.
i If at extremely low temperatures no
engine oil level is displayed after five
minutes, repeat the engine oil level check
after a further five minutes.
If an oil level reading is still not displayed,
check the engine

oil level with the dipstick.
Have the oil level display checked at a
qualified specialist workshop, e.g. at an
authorized Sprinter Dealer.
Vehicles without steering wheel buttons
X Press the 007B menu button on the
instrument cluster repeatedly until the
display shows the 00B1 symbol.
The --:-- display flashes

while the oil level
is being measured. Maintenance
171
Operation Z