brake MERCEDES-BENZ SPRINTER 2012 MY12 Operator’s Manual

No. Consumer Fuse
rating 22 Brake system (ABS) 5 A
23 Starter motor 20 A
24 Engine components 10 A
25 12 V socket in the center
console 25 A
Fuse block F55/1
No. Consumer Fuse
rating 1 Left door control unit 25 A
2 Diagnostics socket 10 A
3 Brake system (valves) 25 A
4 Brake system (delivery
pump) 40 A
5 Terminal 87 (5) engine 7.5/10 A
6 Terminal 87 (6) engine 7.5/10 A
7 Headlamp cleaning
system 30 A
8 Anti-theft alarm system
(ATA) 15 A
9 Additional turn signal
module 10 A
Fuse block F55/2
No. Consumer Fuse
rating 10 Radio 15 A
11 Mobile phone 7.5 A
12 Blower, front/auxiliary
heating blower setting 1 30 A
13 Auxiliary heating digital
timer, radio receiver/
basic wiring DIN-
slot 7.5 A No. Consumer Fuse
rating 14 Seat heating 30 A
15 Unassigned —
16 Heating, rear-
compartment heating/
front-compartment air
conditioning/CD player 10 A
17 Motion detector/
convenience lighting 10 A
18 Rear-compartment air-
conditioning system 7.5 A
Prefuse box in the battery compartment in the
driver's footwell F59
No. Consumer Fuse
rating 1 Preglow relay/
secondary air pump 80/40 A
2 Air-conditioning system
cooling fan, cab 60/40 A
3 Signal acquisition and
actuation module
(SAM)/fuse-relay box
(SRB) 80 A
4 Auxiliary battery/
retarder 150 A242
Electrical systemPractical advice

No. Consumer Fuse
rating 15 Trailer recognition unit 25 A
16 Tire pressure monitor/
PARKTRONIC 7.5 A
17 PSM control unit 25 A
18 PSM control unit 25 A
Fuse block F55/5
No. Consumer Fuse
rating 19 Overhead control panel 5 A
20 Perimeter lamp 7.5 A
21 Rear window defroster 1 30 A
22 Rear window defroster 2 15 A
23 12 V socket rear left,
cargo compartment/
passenger
compartment/non-MB
body electrics 15 A
24 12 V socket under the
base of driver's seat 15 A
25 12 V socket rear right,
cargo compartment/
passenger compartment 15 A
26 Auxiliary heating 25 A
27 Heater booster system 25 A
Fuse block F55/6
No. Consumer Fuse
rating 28 Exhaust gas
aftertreatment – SCR
10
control unit 10 A
29 Unassigned — No. Consumer Fuse
rating 30 Brake booster 30 A
31 Rear-compartment
heating blower/sliding
door closing assistance,
left 30/15 A
32 Exhaust gas
aftertreatment – SCR
10
relay power supply 10 A
33 Sliding door closing
assistance, right 15 A
34 Exhaust gas
aftertreatment – SCR
10
heater 1 tank 15 A
35 Exhaust gas
aftertreatment – SCR
10
heater 2 hose 15 A
36 Exhaust gas
aftertreatment – SCR
10
heater 3 delivery pump 10 A
Batteries for the remote control
Notes on changing the batteries
G
Warning!
Batteries are toxic and contain caustic
substances. For this reason, keep batteries
out of the reach of children.
If a battery
has been swallowed, visit a doctor
immediately.
0040Environmental note Batteries contain toxic substances.
It is illegal to dispose of them with
household
waste. Batteries

must be
collected separately and be
10 Selective Catalytic Reduction. Batteries for the remote control
245
Practical advice Z

X
Remove implement 0047.
X Refit cover 0046. Jump starting, tow-starting and
towing away
Jump-starting
General notes If the vehicle battery is flat, the engine can be
started from another vehicle using jumper
cables. For this purpose, the vehicle has a
jump-starting connection point in the engine
compartment.
The additional battery in the engine
compartment is
not
suitable for jump-starting
operations. If your vehicle requires jump-
starting, or if you use it to jump-start another
vehicle, use the jump-starting connection
point in the engine compartment. G
Warning
Explosive oxyhydrogen is produced when
batteries are being

charged. When working on
batteries, always make sure that the work
area is well ventilated.
Keep flames and naked lights away from the
battery, and do not smoke.
Prevent the creation of sparks (e.g. when
disconnecting the batteries). Sparks can
ignite the oxyhydrogen gas and cause the
batteries to explode. You and others could be
seriously injured. G
Warning
Due to the gases which escape from batteries,
there is a risk of acid burns when jump-
starting a vehicle.

Do not lean over the battery
while the engine is being jump-started.
! Avoid repeated and lengthy starting
attempts.
Do not use a rapid-charging device to start
the engine. When jump-starting, observe the following
points:
R
jump-starting must only be performed
when the engine and catalytic converter
are cold.
R do not start the engine if the battery is
frozen. Let the battery thaw first.
R when jump-starting, use

only batteries with
the same nominal voltage and a similar
capacity.
R only use jump leads protected against
polarity reversal, with adequate cross-
section and with insulated battery terminal
clamps.
X Make sure that the two vehicles do not
touch.
X Apply the parking brake.
X Move the selector lever of the automatic
transmission to position P.
X Switch off all electrical consumers.
X Switch on the battery isolating switch
(Y page 87).
X Remove the key from the ignition lock.
X Open the hood (Y page 168).
Connecting the jumper cable Connection plan
X
Remove the cover from positive
terminal 0047 of the donor battery.
X First connect one of the positive terminal
clamps of the jumper cable to positive
terminal 0047 of the donor battery. Jump starting, tow-starting and towing away
247
Practical advice Z

Jump-starting connection point left of the air filter
X
Then, use other positive terminal
clamp 0046 of the jumper cable to turn the
red protective cap of the jump-starting
connection point clockwise and slide it
back and connect positive terminal
clamp 0046 to positive terminal 0086 of the
jump-starting connection point.
i Do not connect the jumper cable to the
additional battery in the engine
compartment. The
additional
battery is not
suitable for jump-starting operations.
X Run the donor vehicle's engine at idling
speed.
X First, connect the negative terminal clamps
of the jumper cable to negative terminal
008A of the donor battery and then to earth
contact 0088 of your own vehicle.
X Start the engine.
i You can
now

switch electrical consumers
back on but do not switch on the lights.
X First, disconnect the negative terminal
clamps of the jumper cable from earth
contact 0088 and then

from negative terminal
008A of the donor battery.
X First disconnect the positive terminal
clamps of the jumper cable from positive
terminal 0086 of the jump-starting
connection point and then from positive
terminal 0047 of the donor battery.
The red protective cap springs back to its
initial position when positive terminal
clamp 0046 is removed from the jump-
starting connection point. X
Place the cover on positive terminal 0047 of
the donor battery.
i You can now switch the lights on.
X Have the battery checked at a qualified
specialist workshop, e.g. an authorized
Sprinter Dealer. Tow-starting
You cannot tow-start

your vehicle as it has an
automatic transmission. Towing
General notes G
Warning
Tow the vehicle using a rigid towing bar if:
R the engine is not running.
R the voltage supply

or the vehicle's electrical
system is malfunctioning.
There is no power assistance for the steering
and braking when the engine is not running.
You must then use significantly greater force
to steer the vehicle and brake.
Do not tow the vehicle if the key cannot
be turned in the ignition lock. The steering is
then locked and it will not be possible to steer
the vehicle.
When towing another vehicle, its weight
should not be greater than the permissible
gross weight of your vehicle.
Comply with national regulations when
towing.
It is preferable to have the vehicle
transported on a transporter or trailer instead
of towing it. When towing the vehicle, use a
rigid towing bar.
! Only secure the tow cable or tow bar to
the towing eyes. You could otherwise
damage the vehicle.
i Before towing, deactivate the automatic
locking while driving function (Y page 55). 248
Jump starting, tow-starting and towing away
Practical advice

down, e.g. with the aid of another person or
by tying the propeller shaft up.
X Always remove the propeller shafts leading
to the driven axles.
! Always use new bolts when installing the
propeller shafts.
With front axle damage
X Turn the key to position 1 in the ignition
lock.
X Raise the front axle. G
Warning
A propeller shaft could fall off as it is being
removed and injure

you. Secure the propeller
shaft before removal to prevent it from falling
down, e.g. with the aid of another person or
by tying the propeller shaft up.
! The ignition must be switched off if the
vehicle is being towed with the front or rear
axle raised. Otherwise, ESP ®
may intervene
and damage the brake system.
With rear axle damage
X Turn the key to position 1 in the ignition
lock.
X Raise the rear axle.
Malfunction in the electrical system
If the battery is defective, the automatic
transmission will be locked in position P. To
shift the automatic transmission to
position N, you must provide power to the
vehicle's electrical system in the same way
as jump-starting ( Y page 247).
Have the vehicle

transported on a transporter
or trailer.
Transporting the vehicle The towing
eye can be used to pull the vehicle
onto a special transporter or trailer for
transportation.
! Only lash the

vehicle down by the wheels
or rims, not by vehicle parts such as axle or steering components. There is otherwise a
risk of damage to the vehicle.
X Move the selector lever of the automatic
transmission to position N.250
Jump starting, tow-starting and towing away
Practical advice

Vehicle equipment
i Diese Betriebsanleitung beschreibt alle
Modelle, Serien- und
Sonderausstattungen
Ihres Fahrzeugs, die zum Zeitpunkt des
Redaktionsschlusses dieser
Betriebsanleitung erhältlich waren.
Länderspezifische Abweichungen sind
möglich. Beachten Sie, dass Ihr Fahrzeug
nicht mit allen beschriebenen Funktionen
ausgestattet sein könnte. Dies betrifft auch
sicherheitsrelevante Systeme und
Funktionen. Important safety notes
Contact an authorized Sprinter Dealer if you
require information on tested and
recommended tires and wheels for summer
and winter driving.

Advice on purchasing and
caring for tires is also available there. G
Warning
Replace rims or tires with the same
designation, manufacturer and

type as shown
on the original part. For further information,
contact an authorized Sprinter Dealer. If
incorrectly sized rims and tires are mounted,
the wheel brakes or suspension components
can be damaged. Also, the operating
clearance of the wheels and the tires may no
longer be correct. G
Warning!
Worn, old
tires can cause accidents. If the tire
tread is worn to minimum tread depth, or if
the tires have sustained damage, replace
them.
When replacing rims, only use genuine
Sprinter wheel bolts specified for the
particular rim type.

Failure to do so can result
in the bolts loosening and possibly an
accident.
Retreaded tires are not tested or
recommended by the dealer named on the
inside cover page, since previous damage cannot always
be recognized on retreads. The
operating safety of the vehicle cannot be
assured when such tires are used. G
Warning!
Only for vehicles without a tire pressure
monitor:
For safety reasons, we recommend that you
only use tire valves manufactured by
Schrader. These have been tested for use on
your vehicle.
Use only tire valves of type:
R TR 600 for the vehicle types 2500
R TR 418 for the vehicle types 3500
Using other tire inflation valves or valves
made by other manufacturers can result in
tire pressure loss and thereby impair the
operating safety of the vehicle.
! Do not screw additional weights (check
valves, etc.) onto the tire valves. The
electronic components could thus be
damaged. G
Warning
If you feel a sudden significant vibration or
ride disturbance, or

you suspect that possible
damage to your vehicle has occurred, you
should turn on the hazard warning lamps,
carefully slow down, and drive with caution to
an area which is a safe distance from the road.
Inspect the tires and the vehicle underbody
for possible damage. If the vehicle appears
unsafe, have the vehicle towed to the nearest
authorized Sprinter Dealer for repairs. G
Warning
Do not drive with a flat tire. A flat tire affects
the ability to steer or brake the vehicle. You
might lose control of the vehicle. Continued
driving with a

flat tire or driving at high speed
with a flat tire will cause excessive heat build-
up and possibly a fire. 252
Important safety notes
Wheels and tires

When you have mounted M+S tires:
X
Check the tire pressure (Y page 255).
X Restart the tire pressure monitor
(Y page 258). G
Warning
If you use your spare wheel when M+S tires
are fitted on the other wheels, be aware that
the difference in
tire characteristics may very
well impair turning stability and that overall
driving stability may be reduced. Adapt your
driving style accordingly.
Have the spare wheel replaced by a regular
road wheel with an M+S tire at the nearest
authorized Sprinter Dealer. Snow chains
Snow chains increase traction on roads in
wintry conditions.
We recommend, for safety reasons, that you
only use class

U snow chains or traction aids
that conform to the SAE type U specification
and are approved for Sprinters. You can
obtain information about snow chains from
any authorized Sprinter Dealer.
R Only use snow chains when the road is
covered by a layer of snow. Do not exceed
the maximum permissible speed of 30 mph
(50 km/h). Remove the snow chains as
soon as possible once the road is no longer
covered with snow.
R The use of snow chains may be restricted
by local regulations. Observe the relevant
regulations when mounting snow chains.
! Check the snow chains for damage before
mounting them. Damaged or worn snow
chains may break, causing damage to
wheels, wheel arches or wheel suspension.
For this reason, you must use only snow
chains that are free of defects. Observe the
manufacturer's mounting instructions. If you intend to mount snow chains, please
bear the following points in mind:
R
You may not mount snow chains on all
wheel/tire combinations. When mounting
the snow chains, note the permissible tire
and snow chain dimensions.
R Mount snow chains only in pairs and only
to the rear wheels. Observe the
manufacturer's mounting instructions.
R Check the chain tension after driving
approximately 0.5 miles (1.0 km) .
i You can deactivate ASR when pulling
away with snow chains mounted.
(

Y page 49). This allows the wheels to spin
in a controlled manner, generating more
tractive force (friction effect). Tire pressure
Notes about tire pressure
G
Warning
Follow recommended tire inflation pressures.
Do not underinflate tires. Underinflated tires
wear excessively and/or unevenly, adversely
affect handling and fuel economy, and are
more likely to fail from being overheated.
Do not overinflate

tires. Overinflated tires can
adversely affect handling and ride comfort,
wear unevenly, increase stopping distance,
and result in sudden deflation (blowout)
because they are more likely to become
punctured or damaged by road debris,
potholes etc.
Do not overload the tires by exceeding the
specified load limit as indicated on the Tire
and Loading Information placard on the
driver's door B-pillar. Overloading the tires
can overheat them, possibly causing a
blowout. Overloading the tires can also result
in handling or steering problems, or brake
failure. Tire pressure
255Wheels and tires Z

Do not overload the tires by exceeding the
specified load limit as indicated on the Tire
and Loading Information placard on the
driver's door B-pillar. Overloading the tires
can overheat them, possibly causing a
blowout. Overloading
the tires can also result
in handling or steering problems, or brake
failure.
Check the tire pressure at least once a month.
Only check and correct tire pressures when
the tires are cold. Checking the tire pressure manually
In order to determine and adjust the tire
pressures, proceed as follows:
X Remove the valve cap of the tire you wish
to check.
X Press the
tire pressure gauge securely onto
the valve.
X Read the tire pressure and compare it with
the recommended value on the Tire and
Loading Information placard12


or on the tire
pressure plate on the B-pillar on the driver's
side of the vehicle.
X If necessary, increase the tire pressure to
the recommended value.
X If the tire pressure is too high, release air
by pressing down

the metal pin in the valve
using the tip of a pen, for example. Then,
check the tire pressure again using the tire
pressure gauge.
X Screw the valve cap onto the valve.
X Repeat the steps for the other tires. Tire pressure monitor
Important safety notes If a tire pressure monitor is installed, the
vehicle's wheels have sensors installed that
monitor the
tire

pressures in all four tires. The
tire pressure monitor warns you when the pressure drops in one or more of the tires. The
tire pressure monitor only functions if the
correct wheel electronics units are installed
in all wheels.
The tire pressure monitor has a yellow
0077
warning lamp in the instrument cluster for
indicating pressure loss/malfunctions (USA)
or pressure loss

(Canada). Depending on how
the warning lamp flashes or lights up, an
underinflated tire or a malfunction in the tire
pressure monitor is displayed:
R if the 0077 warning lamp is lit continuously,
the tire pressure on one or more tires is
significantly too low. The tire pressure
monitor is not malfunctioning.
R USA only: if the 0077 warning lamp flashes
for 60 seconds and then remains lit
constantly, the tire pressure monitor is
malfunctioning. G
Warning
Each tire, including the spare (if provided),
should be checked at least once a month
when cold and inflated to the inflation
pressure recommended by the vehicle
manufacturer on the Tire and Loading
Information placard on the driver’s door B-
pillar or the

tire inflation pressure label on the
inside of the fuel filler flap. If your vehicle has
tires of a different size than the size indicated
on the Tire and Loading Information placard
or the tire inflation pressure label, you should
determine the proper tire inflation pressure
for those tires.
As an added safety feature, your vehicle has
been equipped with a tire pressure monitoring
system (TPMS) that illuminates a low tire
pressure telltale when one or more of your
tires are significantly underinflated.
Accordingly, when the low tire pressure
telltale illuminates, you should stop and check
your tires as soon as possible, and inflate
them to the proper pressure. Driving on a
significantly underinflated tire causes the tire
to overheat and can lead to tire failure.
12 Only for vehicles with a gross vehicle weight rating of less than 10,000 lbs(4536 kg).258
Tire pressure
Wheels and tires

Vehicles without steering wheel buttons
X
Turn the key to position 2 in the ignition
lock.
X Press the 007B menu button on the
instrument cluster repeatedly until the
following message is displayed:
+CAL- TPMS
X Press the 0069 button on the instrument
cluster.
The following message is displayed:
OK TPMS
The tire pressure monitor activation
process has begun. The tire pressures
measured for the individual wheels are
stored as the new reference values,
provided that the tire pressure monitor
considers them to be plausible.
If you wish to cancel the activation process:
X Press the 006A button or the 007B menu button
on the instrument cluster.
The activation process is canceled
automatically if 30 seconds elapse with no
input.
Vehicles with steering wheel buttons
X Turn the key to position 2 in the ignition
lock.
X Press the 0059 or 0058 button on the
steering wheel repeatedly until the
standard display (Y

page 77) appears.
X Press the 0029 or 002D button on the
steering wheel repeatedly

until the current
pressure of the individual tires is displayed,
or the display shows the following
message:
tire press. displayed after
driving for several minutes
X Press the 0048 reset button on the
instrument cluster.
The following message is displayed:
Monitor current tire pressure?
X Press the 005A button on the steering
wheel.
The following message is displayed: tire press. monitor reactivated
The tire pressure monitor activation
process has begun. The tire pressures
measured for the individual wheels are
stored as the new reference values,
provided that the tire pressure monitor
considers them to be plausible.
If you wish to cancel the activation process:
X Press the 005B button on the steering
wheel. Loading the vehicle
Instruction labels for tires and loads
G
Warning!
Do not overload the tires by exceeding the
specified load limit as indicated on the Tire
and Loading Information placard on the
B-pillar on the driver's side or on the vehicle
identification plate on the driver seat frame.
Overloading the tires can overheat them,
possibly causing a blowout. Overloading the
tires can also result in handling or steering
problems, or brake failure. The Tire and Loading Information placard on the
driver’s door B-pillar
The following instruction labels on your
vehicle show the maximum possible load.
(1) Only for vehicles with a gross vehicle
weight rating of less than
10,000 lbs(4536 kg): Loading the vehicle
261
Wheels and tires Z

Example 1 Example 2 Example 3
Step 3 Permissible cargo
and trailer load/
noseweight
(maximum gross
vehicle weight
rating
from the Tire and
Loading Information
placard minus the
gross weight of all
occupants) 1500 lbs
(680 kg) -
750 lbs
(340
kg)
= 750 lbs
(340 kg) 1500 lbs
(680 kg) -
540 lbs
(245
kg)
= 960 lbs
(435 kg) 1500 lbs
(680 kg) -
150 lbs
(68
kg) =
1350 lbs
(612 kg) The greater the combined weight of the occupants, the lower the maximum luggage load.
Further information can be found under "Towing a trailer" (
Y page 152). Vehicle identification plate
Even if you have calculated the total cargo
carefully, you should still make sure that the
gross vehicle weight

rating and the gross axle
weight rating are not exceeded. Details about
this can be found on the vehicle identification
plate on the driver seat frame of your vehicle
(Y page 277).
Gross vehicle weight: the gross weight of
the vehicle, all passengers, cargo and trailer
load/noseweight (if applicable) must not
exceed the permissible gross vehicle weight.
Gross axle weight rating: the maximum
permissible load that can be carried by one
axle (front or rear axle).
To ensure that your vehicle does not exceed
the maximum permissible values (gross
vehicle weight and maximum gross axle
weight rating), have your loaded vehicle
(including driver, occupants, cargo, and full
trailer load if applicable) weighed on a
suitable vehicle weighbridge. Trailer load/noseweight
The trailer load/noseweight
affects the gross
weight of the vehicle. If a trailer is attached,
the trailer load/noseweight is included in the
load along with occupants and luggage. The trailer load/noseweight is usually
approximately 10%
of

the gross weight of the
trailer and its cargo. Maximum tire load
G
Warning!
Do not overload the tires by exceeding the
specified load limit as indicated on the Tire
and Loading Information placard on the
B-pillar on the driver's side or on the vehicle
identification plate on the driver seat frame.
Overloading the tires can overheat them,
possibly causing a blowout. Overloading the
tires can also result in handling or steering
problems, or brake failure. Maximum tire load
265
Wheels and tires Z