brake fluid Mercury Mercury Cougar 2002 User Guide

2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed. Refer to the
scheduled maintenance guide for
the service interval schedules.
1. Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake fluid from
a clean un-opened container until
the level reaches MAX. Do not fill
above this line.
4. Use only brake fluids certified to
meet Ford specification ESA-M6C25±A. Refer toLubricant
specificationsin this chapter. DOT 3 fluid is recommended. However, if
DOT 3 is not available, DOT 4 fluid can be used.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
If you use DOT 5 or any other brake fluid that is not DOT 3 or
DOT 4, you will cause permanent damage to your brakes.
MAX
MIN
Maintenance and Specifications
191

Do not let the fluid level in the reservoir for the master cylinder
fall below the MIN mark. If master cylinder runs dry, this may
cause the brakes to fail.
CLUTCH FLUID (IF EQUIPPED)
The clutch master cylinder and
brake master cylinder are part of
the same system; both are refillable
through the brake master cylinder
with brake fluid. For more
information on brake fluid
maintenance, refer toBrake fluidin
this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
Maintenance and Specifications
192

3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10ÉC (50ÉF).
Correct fluid level
The transmission fluid should be checked at normal operating
temperatures 66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
The transmission fluid should be in
this range if at normal operating
temperature (66ÉC-77ÉC
[150ÉF-170ÉF]).
Maintenance and Specifications
193

REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid Motorcraft High
Performance DOT
3 Motor Vehicle
Brake FluidAll Fill to MAX mark
Engine coolant
1Motorcraft
Specialty Orange
Engine Coolant2.0L engine 6.6L (7.0 quarts)2
2.5L engine 9.5L (10.0
quarts)2
9.7L (10.2
quarts)3
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil2.0L engine 4.25L (4.5 quarts)
2.5L engine 5.5L (5.8 quarts)
Fuel tank
capacityN/A All 58.5L (15.4
gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to MAX mark
Transmission
fluid
4Motorcraft
MERCONtAT FAutomatic
transaxles49.6L (10.2 quarts)
Motorcraft Full
Synthetic Manual
Transmission FluidManual
transaxles
52.6L (2.7 quarts)
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll Fill to top of
reservoir
1Add the coolant type originally equipped in your vehicle.
2Total capacity.
3With automatic transaxle.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
Maintenance and Specifications
199

LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Automatic
transaxleMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Manual transaxle Motorcraft Full
Synthetic
Manual
Transmission
FluidXT-M5-QS WSD-M2C200±C
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Engine coolant Motorcraft
Specialty Orange
Engine CoolantVC-2 WSS-M97B44±D
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
Maintenance and Specifications
200

A
ABS (see Brakes) .....................117
Air bag supplemental restraint
system ..............................94±95, 99
and child safety seats ..............96
description ..........................95, 99
disposal ....................................102
driver air bag ....................97, 100
indicator light .............12, 98, 101
operation ...........................97, 100
passenger air bag .............97, 100
side air bag ................................99
Air cleaner filter .......................198
Air conditioning
manual heating and air
conditioning system .................44
Air filter, cabin ............................46
Antifreeze (see Engine
coolant) .....................................177
Anti-lock brake system
(see Brakes) ......................117±118
Anti-theft system ........................77
arming the system ....................78
disarming a triggered system ..78
Audio system (see Radio) ...26, 34
Automatic transaxle
driving with .............................122
fluid, adding ............................192
fluid, checking ........................192
fluid, refill capacities ..............199
fluid, specification ..................201
Automatic transmission ............120
Axle
lubricant specifications ..........200
B
Battery .......................................175acid, treating emergencies .....175
charging system warning
light ............................................12
jumping a disabled battery ....145
maintenance-free ....................175
replacement, specifications ...198
servicing ..................................175
BeltMinder ...................................89
Brakes ........................................116
anti-lock ...........................117±118
anti-lock brake system (ABS)
warning light .....................11, 117
brake warning light ..................11
fluid, checking and adding ....191
fluid, refill capacities ..............199
fluid, specifications .........200±201
lubricant specifications ..200±201
parking ....................................118
shift interlock ..........................120
Break-in period .............................6
Bulbs ............................................51
C
Capacities for refilling fluids ....199
Cargo cover .................................68
Cargo net .....................................68
Cassette tape player ...................19
CD-6 disc .....................................34
CD-single premium .....................26
Certification Label ....................202
Changing a tire .........................142
Child safety restraints ..............103
child safety belts ....................103
Child safety seats ......................106
attaching with tether straps ..111
in front seat ............................108
in rear seat ..............................108
Index
207

Inspection/maintenance (I/M)
testing ........................................190
Instrument panel
cleaning ...................................164
cluster ........................................10
lighting up panel and
interior .......................................48
J
Jack ............................................142
positioning ...............................142
storage .....................................142
Jump-starting your vehicle ......145
K
Keys .......................................74±76
key in ignition chime ...............16
positions of the ignition .........112
L
Lamps
bulb replacement
specifications chart ..................51
cargo lamps ...............................48
daytime running light ...............47
fog lamps ...................................47
headlamps .................................47
headlamps, flash to pass ..........48
instrument panel, dimming .....48
interior lamps ...........................50
replacing bulbs .........................51
Lane change indicator
(see Turn signal) ........................50
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....11, 117
brake ..........................................11
charging system ........................12check coolant ............................12
check engine .............................10
cruise indicator .........................13
door ajar ....................................15
high beam .................................14
low fuel ......................................13
low washer fluid .......................15
oil pressure ...............................12
overdrive off ..............................13
safety belt .................................12
speed control ............................65
traction control active ..............13
turn signal indicator .................13
Load limits .................................129
GAWR ......................................129
GVWR ......................................129
trailer towing ..........................129
Locks
doors ..........................................70
Lubricant specifications ...200±201
M
Manual transaxle
fluid capacities ........................199
lubricant specifications ..........201
reverse .....................................127
Manual transmission .................125
Message center ...........................66
Mirrors
side view mirrors (power) .......60
Moon roof ....................................65
Motorcraft parts ........................198
O
Octane rating ............................185
Odometer .....................................17
Oil (see Engine oil) ..................172
Index
210

P
Panic alarm feature, remote
entry system ................................73
Parking brake ............................118
Parts (see Motorcraft parts) ....198
Power distribution box
(see Fuses) ...............................139
Power door locks ........................70
Power mirrors .............................60
Power steering ..........................120
fluid, checking and adding ....190
fluid, refill capacity ................199
fluid, specifications .........200±201
Power Windows ...........................60
R
Radio ......................................26, 34
Radio reception .....................42±43
Rear window defroster ...............46
Relays ........................................136
Remote entry system ...........71, 73
locking/unlocking doors .....70, 72
opening the trunk .....................73
panic alarm ...............................73
replacement/additional
transmitters ...............................74
replacing the batteries .............73
Roadside assistance ..................134
S
Safety belts (see Safety
restraints) ..................15, 83, 85±88
Safety defects, reporting ..........160
Safety restraints ..............83, 85±88belt minder ...............................89
cleaning the safety belts ..........93
extension assembly ..................93
for adults .............................85±87
for children .....................102±103
warning light and
chime .............................12, 15, 88
Safety seats for children ..........106
Seat belts (see Safety
restraints) ....................................83
Seats ............................................79
child safety seats ....................106
cleaning ...................................164
SecuriLock passive anti-theft
system ....................................74±76
Servicing your vehicle ..............167
Spare tire (see Changing the
Tire) ...........................................142
Spark plugs,
specifications .....................198, 201
Specification chart,
lubricants ...........................200±201
Speed control ..............................61
Speedometer ...............................17
Starting your
vehicle ........................112±113, 115
jump starting ..........................145
Steering wheel
controls ................................59, 61
tilting .........................................59
T
Tachometer .................................18
Tires ...........................142, 195±196
changing ..........................142±143
checking the pressure ............196
replacing ..................................197
Index
211