maintenance Mercury Milan 2009 s Repair Manual

MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number / Ford
specification
Brake (and clutch–if
equipped) fluidBetween MIN
and MAX on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Door latch, hood
latch, auxiliary hood
latch, door hinges,
striker plates, seat
tracks and fuel filler
door hinge— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Engine coolant 2.3L
engine8.56 quarts
(8.1L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1
Engine coolant 3.0L
engine9.72 quarts
(9.2L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak
PelletsVC-6 /
WSS-M99B37-B6
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Item Capacity Ford part nameFord part number / Ford
specification
Engine oil 2.3L engine4.5 quarts
(4.25L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12 (Canada) /
WSS-M2C930-A with API
Certification Mark
Engine oil 3.0L engine6.0 quarts
(5.7L)
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1/
None
Power steering fluidBetween MIN
and MAX on
reservoirMotorcraft
MERCON
VATFXT-5-QM /
MERCON
V
Manual transmission
fluid3.0 quarts
(2.87L)
3
Motorcraft 75W-90
gear oil
(non-synthetic)XT-4-QGL /
WSS-M2C203-A1 and GL-4
Automatic
transmission fluid
5-Speed7.0 quarts
(6.7L)
4
Motorcraft FNR5
Automatic
Transmission FluidXT-9-QMM5 /
MAZDA M5
Automatic
transmission fluid
6-Speed7.4 quarts
(7.0L)
4
Motorcraft Premium
Automatic
Transmission FluidXT-8-QAW /
WSS-M2C924-A
Rear differential
(AWD) fluid2.4 pints (1.15L)Motorcraft SAE
80W-90 Premium Rear
Axle LubricantXY-80W90-QL /
WSP-M2C197-A
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Item Capacity Ford part nameFord part number / Ford
specification
Power transfer unit
(PTU) fluid (AWD)
5
12 ounces
(0.35L)Motorcraft SAE
75W-140 Synthetic
Rear Axle LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer
fluid4.75 quarts
(4.5L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank (FWD)17.5 gallons
(66.2L)——
Fuel tank (AWD)16.5 gallons
(62.4L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Service refill capacity is determined by filling the transmission within 3/8 inch (10mm) of the
bottom of the filler hole with the vehicle on a level surface.4Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.5The Power Transfer Unit is lubricated for life with synthetic lube. Lubricant levels are not to be
checked or changed unless a leak is suspected or repair required. Replace Power Transfer Unit
lubricant with specified synthetic lubricant anytime the unit is submerged in water.
See your authorized dealer for fluid level checking or filling of the Power Transfer Unit.
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ENGINE DATA
Engine 2.3L I4 engine 3.0L DOHC V6
Duratec engine
Cubic inches 140 182
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Ignition system Coil on plug Coil on plug
Spark plug gap 0.049–0.053 inch
(1.25–1.35 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 10.0:1
Engine drivebelt routing
•2.3L I4 Engine
•3.0L V6 Engine
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
5–Speed Manual Transmission A Mazda G5M 5
5–Speed Automatic Transmission Mazda FNR5 C
6–Speed Automatic Transmission Aisin F21 B
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A
Accessory delay ..........................75
AdvanceTrac ..............................206
Air cleaner filter .......300–301, 303
Air conditioning ....................48, 50
Airbag supplemental
restraint system ........141, 150, 153
and child safety seats ............143
description ..............141, 150, 153
disposal ....................................156
driver airbag ............143, 151, 154
indicator light .........150, 152, 155
operation .................143, 151, 154
passenger airbag .....143, 151, 154
side airbag ...............................150
All Wheel Drive (AWD),
driving off road .........................220
Ambient mood/lighting ...............59
Antifreeze
(see Engine coolant) ................277
Anti-lock brake system
(see Brakes) ......................204–205
Anti-theft system ..............112, 115
arming the system ..................116
disarming a triggered
system .....................................116
triggering .................................117
Audio system
(see Radio) ......................18, 22, 29
Automatic transaxle
fluid, adding ............................296
fluid, checking ........................296
Automatic transmission
driving an automatic
overdrive .........................214–215
fluid, adding ....................297, 300
fluid, checking ................297, 300fluid, refill capacities ..............304
fluid, specification ..................304
Auxiliary input jack (Line in) ....37
Axle
lubricant specifications ..........304
B
Battery .......................................275
acid, treating emergencies .....275
jumping a disabled battery ....242
maintenance-free ....................275
replacement, specifications ...303
servicing ..................................275
Belt-Minder
.............................136
Booster seats .............................169
Brakes ........................................204
anti-lock ...........................204–205
anti-lock brake system
(ABS) warning light ...............205
fluid, checking and adding ....295
fluid, refill capacities ..............304
fluid, specifications .................304
lubricant specifications ..........304
parking ....................................205
shift interlock ..........................212
Break-in period .............................6
Bulbs ............................................59
C
Capacities for refilling fluids ....304
Cassette tape player ...................22
Cell phone use ..............................8
Changing a tire .........................236
Child safety seats ......................160
attaching with tether straps ..166
in front seat ............................161
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Index
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Inspection/maintenance (I/M)
testing ........................................293
Instrument panel ........................73
cleaning ...................................261
cluster ........................................12
lighting up panel and
interior .......................................56
J
Jack ............................................236
positioning ...............................236
storage .....................................236
Jump-starting your vehicle ......242
K
Keyless entry system
autolock ...................................100
keypad .....................................111
locking and unlocking doors ..112
programming entry code .......111
Keys .....................................97, 114
positions of the ignition .........199
L
Lamps
autolamp system .......................54
bulb replacement
specifications chart ..................60
daytime running light ...............55
fog lamps ...................................55
headlamps .................................54
headlamps, flash to pass ..........56
instrument panel, dimming .....56
interior lamps ...........................58
replacing bulbs .........................61
LATCH anchors .........................164Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........205
Load limits .................................192
Locks
autolock ...................................100
childproof ................................103
doors ..........................................99
Lubricant specifications ...........304
Lug nuts ....................................241
Lumbar support, seats .............121
M
Manual transmission .................217
fluid capacities ........................304
lubricant specifications ..........304
reverse .....................................218
Message center .....................87–88
english/metric button ...............93
system check button ................92
warning messages .....................94
Mirrors ...................................75–76
automatic dimming rearview
mirror ........................................76
heated ........................................77
side view mirrors (power) .......76
Moon roof ....................................82
Motorcraft parts ........264, 283, 303
N
Navigation system .......................45
O
Octane rating ............................287
Oil (see Engine oil) ..................270
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Index
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