maintenance Mercury Mountaineer 2003 s Repair Manual

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to the MAX
line on reservoir
Engine oil
(including filter
change)
6
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 4.7L (5.0
quarts)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 5.7L (6.0
quarts)
Fuel tank N/A All 85.2L (22.5
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAll 12.0L (12.7
quarts)2
Transfer case Motorcraft
MERCONAT FAWD 1.25L (1.3
quarts)
4WD 1.4L (1.5
quarts)
Maintenance and Specifications
244

Fluid Ford Part
NameApplication Capacity
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control15.4L (16.3
quarts)
4.0L SOHC V6
enginewith
auxiliary climate
control17.2L (18.2
quarts)
4.6L V8 engine
without
auxiliary climate
control17.6L (18.6
quarts)
4.6L V8 engine
withauxiliary
climate control19.0L (20.1
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4/AWD
vehicles1.3L (1.4
quarts)
Rear axle
lubricant
4Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L (3.5 pints)
Limited Slip
Axle
51.5L (4.2 pints)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll vehicles 4.0L (4.2
quarts)
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
245

2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4All rear axles are filled with Motorcraft SAE 75W-140 High Performance
Synthetic Rear Axle Lubricant, part number XY—75W140–QL or
equivalent meeting Ford Specification WSL-M2C192–A.
5Limited Slip differentials must add 118ml (4oz) of additive Friction
Modifier XL—3 or equivalent meeting Ford Specification EST-M2C118–A
to the rear axle whenever the axle has been serviced.
6Use of sythetic or sythetic blend motor oil is not mandatory. Engine oil
need only meet the requirements of Ford specification WSS-M2C153–H
and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG—4 or XL-5ESR-M1C159-A
or
ESB-M1C93–B
Hydraulic brake
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Maintenance and Specifications
246

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205_A
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO -5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Automatic
transmission
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Ford
conventional and
Traction-Lok
rear axles75W-140 High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W140–QL WSL-M2C192–A
Front axle
(AWD)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Maintenance and Specifications
247

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Transfer case
(AWD)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Limited-slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier XL—3 or equivalent meeting Ford specification EST-M2C118–A
to the rear axle whenever the axle has been serviced.
ENGINE DATA
Engine 4.0L SOHC V6 engine 4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.4:1
Maintenance and Specifications
248

VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4850 (191.0)
(2) Overall width 1831 (72.1)
(3) Maximum height* 1830 (72.0)
(4) Wheelbase 2889 (113.7)
(5) Track width, front 1547 (60.9)
(5) Track width, rear 1556.5 (61.3)
* P245/65R17 tire with roof rack
4
1
Maintenance and Specifications
249

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
2
5
3
Maintenance and Specifications
250

Vehicle identification number
The vehicle identification number
(VIN) is a 17 digit combination of
letters and numbers. The VIN is
attached to a metal tag and is
located on the driver side
instrument panel. The VIN number
is also found on the Certification
label. (Please note that in the
graphic XXXX is representative of
your vehicle identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
251

A
Accessory delay ..........................55
Air bag supplemental restraint
system ................................120, 124
and child safety seats ............122
description ......................120, 124
disposal ....................................128
driver air bag ..................122, 126
indicator light .................124, 127
operation .........................122, 126
passenger air bag ...........122, 126
Air cleaner filter .......................243
Air conditioning ..........................32
All Wheel Drive (AWD),
driving off road .........................155
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................219
Anti-lock brake system
(see Brakes) ..............................146
Anti-theft system ........................94
arming the system ....................94
disarming a triggered system ..95
Audio system
(see Radio) ......................17, 21, 25
Automatic transmission
driving an automatic
overdrive .................................150
fluid, adding ............................237
fluid, checking ........................237
fluid, refill capacities ..............244
fluid, specification ..................248
Auxiliary power point .................53
Axle
lubricant specifications ..246, 248
refill capacities ........................244
B
Battery .......................................217acid, treating emergencies .....217
jumping a disabled battery ....183
maintenance-free ....................217
replacement, specifications ...243
servicing ..................................217
BeltMinder .................................116
Brakes ........................................145
anti-lock ...................................146
anti-lock brake system (ABS)
warning light ...........................146
fluid, checking and adding ....237
fluid, refill capacities ..............244
fluid, specifications .........246, 248
lubricant specifications ..246, 248
parking ....................................146
shift interlock ..........................148
C
Calculating load ........................157
Capacities for refilling fluids ....244
Cargo cover .................................80
Cassette tape player ...................17
CD-single premium ...............21, 25
Cell phone use ............................50
Certification Label ....................250
Changing a tire .........................176
Child safety restraints ..............129
child safety belts ....................129
Child safety seats ......................131
attaching with tether straps ..135
in front seat ............................133
in rear seat ..............................133
Cleaning your vehicle
engine compartment ..............201
instrument panel ....................203
interior .....................................204
interior trim ............................204
Index
Index
256

I
Ignition .......................142, 248–249
Infant seats
(see Safety seats) .....................131
Inspection/maintenance (I/M)
testing ........................................235
Instrument panel
cleaning ...................................203
cluster ........................................10
J
Jack ....................................176, 178
positioning .......................176, 180
storage .............................176–178
Jump-starting your vehicle ......183
K
Keyless entry system .................89
Keys
positions of the ignition .........142
L
Lamps
bulb replacement
specifications chart ..................41
daytime running light ...............37
fog lamps ...................................37
high beams ................................38
instrument panel, dimming .....38
interior lamps ...........................40
Liftgate ..................................79, 85
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........146
Limited-slip axle .......................155Load limits .................................156
GAWR ......................................156
GVWR ......................................156
trailer towing ..........................156
Loading instructions .................157
Locks
childproof ..................................84
doors ..........................................83
Lubricant specifications ...246, 248
Lumbar support, seats .............101
M
Manual transmission
lubricant specifications ..........248
Message center ...........................68
english/metric button ...............73
system check button ................72
warning messages .....................74
Mirrors .........................................53
automatic dimming rearview
mirror ........................................52
fold away ...................................56
heated ........................................55
side view mirrors (power) .......55
Moon roof ....................................61
Motorcraft parts ................230, 243
O
Octane rating ............................228
Oil (see Engine oil) ..................212
P
Parking brake ............................146
Parts (see Motorcraft parts) ....243
Index
259