maintenance Mercury Sable 2003 s Workshop Manual

MOTORCRAFT PART NUMBERS
Component 3.0L V6 Vulcan
engine3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Air filter
element
1FA-1683 FA-1683 FA-1683
Fuel filter FG-1006 FG-1006 FG-1006
Battery
(standard)BXT-36R BXT-36R BXT-36R
Battery
(optional)BXT-36R N/A N/A
Oil filter FL-400-S FL-400-S FL-820-S
PCV valve EV-228 EV-228 EV-243
Spark plugs
2AWSF-32PP3AGSF-22PP3AWSF-32F
1Do not use oil-impregnated air filter elements. Failure to use the correct
air filter element may result in severe engine damage. The customer
warranty may be voided for any damage to the engine if the correct air
filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
Maintenance and Specifications
196

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.0L V6 Vulcan
engine11.0L (11.6
quarts)
3.0L V6 Duratec
engine10.0L (10.6
quarts)
Engine oil
(includes filter
change)
2
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)3.0L V6 Vulcan
engine4.25L (4.5
quarts)
3.0L V6 Duratec
engine5.2L (5.5 quarts)
Fuel tank
capacityN/A All vehicles 68.1L (18.0
gallons)
Power steering
fluidMotorcraft
MERCONAT F3.0L V6 Vulcan
engineFill to line on
dipstickFill to line
on reservoir
3.0L V6 Duratec
engineFill to line on
reservoir
Automatic
transaxle -
4F50NMotorcraft
MERCONV
AT F3.0L V6 Vulcan
engine12.8L (13.5
quarts)
3.0L V6 Duratec
engine12.7L (13.4
quarts)
Automatic
transaxle -
AX4SMotorcraft
MERCONV
AT F3.0L V6 Vulcan
engine11.6L (12.2
quarts)
Maintenance and Specifications
197

Fluid Ford Part
NameApplication Capacity
Windshield
washer fluid -
FrontMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.8L (94.7 oz.)
Windshield
washer fluid -
RearMotorcraft
Premium
Windshield
Washer
ConcentrateWagon 1.8L (60.9 oz.)
1Add the coolant type originally equipped in your vehicle.
2Use of sythetic or sythetic blend motor oil is not mandatory. Engine oil
need only meet the requirements of Ford specification WSS-M2C153–H
and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch,
hood latch,
auxiliary hood
latch, seat
tracks, trunk
and liftgate
latchesMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or
ESA-M1C93-B
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Maintenance and Specifications
198

ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Automatic
transaxle (AX4S
and 4F50N
1)Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M2C258–A1
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51–A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcrarft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
Maintenance and Specifications
199

MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 3.0L V6 Vulcan
engine3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Cubic inches 182 182 183
Required fuel 87 octane 87 octane or
Ethanol (E 85)87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.07-1.17 mm
(0.042-0.046
inch)1.07-1.17 mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.7:1 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Sedan mm (in) Wagon mm (in)
(1) Overall length 5075 (199.9) 506 9.8 (197.8)
(2) Overall width 1854 (73.0) 1854.2 (73.0)
(3) Overall height 1463 (57.6) 1468 (57.8)
(4) Wheelbase 2757 (108.5) 2757 (108.5)
(5) Track - Front 1566 (61.6) 1566 (61.6)
(5) Track - Rear 1577.0 (62.1) 1570 (61.8)
Maintenance and Specifications
200

5
2
3
4
1
Maintenance and Specifications
201

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
1
4
Maintenance and Specifications
202

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transaxle.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
203

A
Accessory delay ..........................48
Air bag supplemental restraint
system ..............................91–92, 95
and child safety seats ..............94
description ..........................92, 95
disposal ......................................97
driver air bag ................92, 94, 96
indicator light ...........................95
operation .......................92, 94, 96
passenger air bag .........92, 94, 96
side air bag ................................95
Air cleaner filter .......................196
Air conditioning ..........................25
Antifreeze (see Engine
coolant) .....................................172
Anti-lock brake system
(see Brakes) ..............................114
Anti-theft system ........................71
arming the system ....................71
disarming a triggered system ..72
Audio system (see Radio) ...16, 18
Automatic transaxle
fluid, adding ............................190
fluid, checking ........................190
fluid, refill capacities ..............197
fluid, specification ..................200
Automatic transmission
driving an automatic
overdrive .................................119
Auxiliary power point .................47
Axle
lubricant specifications ..........198
B
Battery .......................................170acid, treating emergencies .....170
jumping a disabled battery ....140
maintenance-free ....................170
replacement, specifications ...196
servicing ..................................170
BeltMinder ...................................87
Brakes ........................................114
anti-lock ...................................114
anti-lock brake system (ABS)
warning light ...........................114
fluid, checking and adding ....189
fluid, refill capacities ..............197
fluid, specifications .........198, 200
lubricant specifications ..198, 200
parking ....................................115
shift interlock ..........................117
Bulbs ............................................34
C
Capacities for refilling fluids ....197
Cargo area shade ........................58
Cargo cover .................................57
Cargo net .....................................57
CD changer .................................20
CD-single premium ...............16, 18
Cell phone use ............................55
Certification Label ....................202
Changing a tire .........................136
Child safety restraints ................98
child safety belts ......................98
Child safety seats ......................101
attaching with tether straps ..105
in front seat ............................102
in rear seat ......................102, 105
Cleaning your vehicle
engine compartment ..............157
Index
Index
207

F
Flexible Fuel Vehicle (FFV) ....176
Floor mats ...................................55
Fluid capacities .........................197
Foglamps .....................................29
Fuel ............................................176
calculating fuel economy .......182
cap ...........................................179
capacity ...................................197
choosing the right fuel ...........180
comparisons with EPA fuel
economy estimates .................185
detergent in fuel .....................182
filling your vehicle with
fuel ...........................176, 179, 183
filter, specifications ........182, 196
fuel pump shut-off switch .....128
improving fuel economy ........182
octane rating ...................180, 200
quality ......................................181
running out of fuel .................182
safety information relating to
automotive fuels .....................176
Fuel - flex fuel vehicle
(FFV) .................................176, 180
Fuses ..........................................130
G
Gas cap (see Fuel cap) ............179
Gas mileage (see Fuel
economy) ...................................182
Gauges .........................................13
GAWR (Gross Axle Weight
Rating) .......................................121
definition .................................121
driving with a heavy load ......121
location ....................................121GVWR (Gross Vehicle Weight
Rating) .......................................121
calculating ...............................121
definition .................................121
driving with a heavy load ......121
location ....................................121
H
Hazard flashers .........................128
Headlamps ...................................29
aiming ........................................31
autolamp system .......................29
bulb specifications ....................34
daytime running lights .............29
flash to pass ..............................30
high beam .................................30
replacing bulbs .........................35
turning on and off ....................29
Heating
heating and air conditioning
system .................................24–25
Hood ..........................................163
I
Ignition ...............................109, 200
Infant seats
(see Safety seats) .....................101
Inspection/maintenance (I/M)
testing ........................................187
Instrument panel
cleaning ...................................159
cluster ........................................10
lighting up panel and interior..30
J
Jack ............................................136
positioning ...............................136
storage .....................................136
Index
209