MINI COOPER 2004 Manual Online

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OVERVIEW REPAIRS OPERATIONCONTROLS DATA INDEX
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OVERVIEW
CONTROLS
OPERATION, CARE, MAINTENANCE
OWNER SERVICE PROCEDURES
INDEX TECHNICAL DATA
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
Operation
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BREAK-IN PROCEDURES To ensure that your vehicle provides maxi-
mum economy throughout a long service
life, we request that you comply with the
following information: EngineUp to 1,250 miles / 2,000 km:
>Drive at various vehicle and engine
speeds
>Do not exceed an engine speed of
4,500 rpm or a vehicle speed of 95 mph /
150 km/h.
>Absolutely avoid using the full-throttle
or kickdown position for the accelerator.
Up to 1,250 miles / 2,000 km:
Engine and road speeds can be gradually
increased.
You should also comply with these break-in
procedures if the engine has to be replaced
at a later point.
TiresDue to technical factors associated with
their manufacture, tires do not achieve
their full traction potential until after an
initial break-in period. Therefore drive care-
fully during the first 200 miles / 300 km.Brake systemApprox. 300 miles / 500 km must be driven
before the brake pads and rotors achieve
the optimum pad-surface and wear pat-
terns required for trouble-free operation
and an extended service life.ClutchRoughly 300 miles / 500 km must be driven
before the clutch starts to operate at opti-
mum efficiency. Remember to engage the
clutch carefully during this initial period.
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
GENERAL DRIVING NOTESParking the vehicle Condensation forms in the air conditioner
system during operation, and then exits
under the vehicle. Traces of condensed
water on the ground are therefore normal.Brakes
Do not rest your foot on the brake
pedal while driving. Even light but
consistent pedal pressure can lead to high
temperatures, brake wear and possibly
even brake failure.<
Hydroplaning
When driving on wet or slushy roads,
reduce road speed. If you do not, a
wedge of water can form between tires and
road surface. This phenomenon is charac-
terized by a partial or complete loss of con-
tact between the tires and the road surface.
The ultimate results are loss of steering and
braking control.<
Driving through water
Do not drive through water on the
road if it is deeper than 1 ft / 30 cm,
and then only at walking speed at the
most. Otherwise, the vehicle's engine, the
electrical systems and the transmission
may be damaged.<
Clothes hooks
When suspending clothing from the
hooks, ensure that they will not
obstruct the driver's vision. Do not hang
heavy objects on the hooks. If you do so,
they could cause personal injury during
braking or evasive maneuvers.<
High temperatures
High temperatures occur in any vehi-
cle equipped with a catalytic con-
verter. Do not remove the heat protection
plates fitted in the area of the exhaust sys-
tem and do not apply body-cavity pro-
tectant to this area. When driving, standing
at idle, and parking the vehicle, take care to
avoid contact between the hot exhaust sys-
tem and flammable materials, e.g. hay,
grass, leaves, etc. Such contact could lead
to a fire resulting in serious personal injury
and property damage.<
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REFUELING
Always switch off the engine before
refueling. If you do not, fuel cannot
be filled into the tank and the SERVICE
ENGINE SOON lamp may come on.<
1. Open the fuel filler door
2. Turn the gas cap counterclockwise
3. Put the gas cap in the bracket attached
to the fuel filler door.
Always observe all applicable precau-
tions and regulations when handling
fuels. Never carry spare fuel containers in
your vehicle. Whether empty or full, these
containers can leak, cause an explosion,
and lead to fire in the event of a collision.<
Unlocking manually In the event of an electrical malfunction,
the gas cap can be unlocked manually.
1. Remove the side trim panel on the left-
hand side of the cargo area.
Remove the first aid pouch
2. Pull the white lever toward the rear.
The central locking system releases the
gas cap
3. Open the fuel filler door.
Simple and environmentally friendly
Always observe all safety precautions
posted at the service station when
handling fuel.<
When refueling, insert the filler nozzle
completely into the filler pipe. Pulling the
nozzle out of the pipe during refueling:
>Results in premature pump shutoff
>Will reduce the effect of the fuel vapor
recovery system on the pump.
As long as the filler nozzle is used properly,
the fuel tank is full whenever the nozzle
shuts off the first time.
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
REFUELING FUEL SPECIFICATIONS Close the tank1. Put on gas cap
2. Turn gas cap clockwise until it clicks
3. Close fuel filler door.
Fuel tank capacity:
Approx. 13.2 gallons / 50 liters, of which
approx. 2.1 gallons / 8 liters are reserve
capacity.
Close the gas cap carefully after refu-
elling until a click is heard.
While closing, be sure not to squeeze the
strap which is fastened to the cap.
US models only:
A loose or missing cap will activate the
message CHECK GAS CAP in the Check Con-
trol
* or the Check Gas Cap lamp
*.<
Do not drive until the fuel tank is
totally empty. Otherwise engine
operations are not guaranteed and damage
could occur.<
The engine uses lead-free gasoline only.
Required fuel:
>Premium Unleaded Gasoline,
min. 91 AKI.
AKI = Anti Knock Index.
Do not use leaded fuels. The use of
leaded fuels will cause permanent
damage to the emissions-control system's
oxygen sensor and the catalytic con-
verter.<
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BRAKE SYSTEMBrake fluid levelIf the brake fluid level is too low and brake
pedal travel has become longer, there may
be a defect in one of the brake system's
hydraulic circuits.
Proceed to the nearest MINI Dealer.
Higher brake application pressure
may be necessary under these conditions,
there may be a slight pull to one side, and
brake pedal travel may be longer. Please
remember to adapt your driving style
accordingly. ally, during extended periods when the
vehicle is not used at all, and in operating
conditions where brake applications are
less frequent, there is an increased ten-
dency for corrosion of the brake rotors and
accumulation of contamination on the
brake pads. This occurs because the mini-
mal pressure that must be exerted by the
pads to clean the rotors by brake applica-
tions is not reached.
Corrosion on brake rotors is signaled by a
running or pulsation during braking; even
extended subsequent braking will not cure
this phenomenon.
It is a good idea to periodically dry the
brakes with a gentle application when driv-
ing in rain and on wet roads. Monitor traffic
conditions to ensure that this maneuver
does not endanger other road users. The
resulting heat dries the brake rotor and the
brake pads. Then if braking effect is
needed, it is immediately available.
Extended or steep mountain descents
should be driven in the gear or in the driv-
ing position in which only minimal periodic
brake application is required. This helps
avoid placing excessive loads on the brake
system. Stay within the allowable speed
range, refer to page 54.
Do not coast with the clutch pressed
or with the transmission or selector
lever in Neutral. Do not coast with the
engine switched off. The engine provides
no braking effect when the transmission is
in Neutral, and there is no power-assist for
braking when the engine is switched off.<
Brake padsBrake pad sensors in the left brake pads of
the front axle and in the right brake pads of
the rear axle monitor the brake pad condi-
tion. When the brake pads reach the wear
limit, the brake wear warning lights up,
refer to page 16.
For your own safety: use brake pads
which the manufacturer of your MINI
has approved for your particular vehicle
model. The manufacturer of your MINI can-
not evaluate non-approved brake pads to
determine if they are suitable for use, and
therefore cannot ensure the operating
safety of the vehicle in the event of their
use.<
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
TIRE INFLATION PRESSURE Information for your safetyIt is not merely the tire's service life, but
also driving safety and driving comfort that
depend on the condition of the tires and
the maintenance of the specified tire pres-
sure.
Check tire inflation pressures regu-
larly, including the space-saver spare
tire: at least twice a month and before long
journeys. Failure to observe this precaution
can result in incorrect tire pressures, which
cause unstable handling response as well
as tire damage, and can ultimately lead to
an accident. Do not drive with deflated, i.e.
flat, tires except if Run Flat tires are fitted.
A flat tire greatly impairs steering and brak-
ing response, and can lead to complete loss
of control over the vehicle. cold tires. This means after driving a maxi-
mum of 1.25 miles / 2 km or when the vehi-
cle has been parked for at least 2 hours.
Warm tires have higher pressures.
After correcting the tire inflation
pressure, reinitialize the Flat Tire
Monitor, refer to page 62.<
Tire inflation pressures for original
tiresThe tire inflation pressures in psi and kilo-
pascal are given on the placard on the B-pil-
lar that is visible when the driver's door is
open.Inflation pressures for other tiresIn the following tire pressure table, all pres-
sures are specified in the psi / kilopascal
units of pressure and apply to tires at ambi-
ent temperature.
In order to determine the correct
inflation pressures for your tires,
refer to the values for the tire size in ques-
tion.<
Checking the inflation pressure on the
space-saver spare tireBehind the bumper there is a valve exten-
sion accessible from the outside for check-
ing the inflation pressure.Run Flat tiresRun Flat tires consist of self-contained tires
and special rims. The tire reinforcement
ensures that the tire offers some residual
safety in the event of pressure drop and
driving remains possible to a restricted
degree, refer to page 93. The vehicle is
equipped with Flat Tire Monitor, refer to
page 62.
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TIRE INFLATION PRESSUREModel Tires
Pressures specified in psi / kilopascal
MINI COOPER175/65 R 15 84 H
175/65 R 15 84 Q M+S30 / 210 35 / 240 35 / 240 35 / 240
195/55 R 16 87 H
195/55 R 16 87 H M+S
205/45 R 17 84 V
205/45 R 17 84 V M+S30 / 210 30 / 210 35 / 240 35 / 240
175/65 R 15 84 Q M+S
175/60 R 15 82 Q M+S
195/55 R 16 87 Q M+S
205/45 R 17 84 Q M+S33 / 230 33 / 230 38 / 260 38 / 260
Space-saver spare tire T 115/70 R 15 90 M 61 / 420 61 / 420 61 / 420 61 / 420
MINI COOPER S195/55 R 16 87 V
195/55 R 16 87 V M+S30 / 210 30 / 210 35 / 240 35 / 240
205/45 R 17 84 V
205/45 R 17 84 Q M+S
205/45 R 17 84 V M+S
195/55 R 16 87 Q M+S33 / 230 33 / 230 38 / 260 38 / 260
175/60 R 16 82 Q M+S 36 / 250 36 / 250 41 / 280 41 / 280
All-season tires, M+S, should be inflated to the same pressures as summer tires. Figures as stated here apply to the manufacturer's
approved or recommended tires; your MINI Dealer will be happy to provide information on request.
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