oil MINI Hardtop 2 Door 2002 Owner's Manual

CONTENTS

4
In the engine compartment:
Hood 86
Engine compartment Ð
MINI COOPER 87
Engine compartment Ð
MINI COOPER S 88
Washer fluid 89
Engine oil 89
Coolant 91
Brake fluid 92
Maintenance and care:
MINI Maintenance System 93
Caring for your vehicle 94
Vehicle immobilization 96
Laws and regulations:
OBD interface socket 96
Technical modifications 96
California Proposition 65 Warning 97

Owner Service Procedures
Replacement procedures:
Onboard tool kit 100
Windshield wiper blades 100
Lamps and bulbs 101
Repairing a flat tire 106
Changing tires Ð MINI
with space-saver spare tire 106
Flat tire Ð safety tires 110
Battery 111
Fuses 112
Giving and receiving assistance:
Warning triangle 113
First-aid kit 113
Jump-starting 113
Tow-starting and towing 115
Technical data
Engine data 120
Dimensions 121
Weights 122
Capacities 123
Electrical system 124

15
OVERVIEW REPAIRS OPERATION CONTROLS DATA INDEX

INDICATOR AND WARNING LAMPS

Technology
that monitors itself
The system runs a check on the warning
and indicator lamps marked by "
l
" each
time you switch on the ignition. They each
light up once for different periods of time.
If a malfunction should occur in one of
these systems, the corresponding lamp
does not go out after the engine is started
or it lights up while the vehicle is moving.
You will see how to react correctly to this
below.
Red: stop immediately
Battery charge current
l
The battery is no longer being
charged. Indicates a defective alter-
nator drive belt or a problem with the
charge circuit. Please contact the nearest
MINI center.
If this lamp lights up, the power-assist for
steering can be deactivated.
If the drive belt is defective, do not
continue driving. The engine could be
damaged due to overheating. When the
power-assist is deactivated, increased
steering effort is required.
<
Engine oil pressure


l
Stop immediately. Switch off
engine. Check the engine oil and
top up as required. Please contact the
nearest MINI center.
Do not continue driving, otherwise,
the engine could be damaged
because of inadequate lubrication.
<

Brake warning lamp
l
If the lamp comes on when the
parking brake is not engaged:
Check the brake fluid level. Before driving
further, be sure to comply with the infor-
mation on pages 79, 57 and 92.
Brake warning lamp for Canadian
models.
With navigation system option:
Coolant temperature warning
lamp in the speedometer
l
If the lamp comes on while oper-
ating the vehicle, the engine has over-
heated. Switch off the engine immediately
and allow to cool down, see also page 56.

57
OVERVIEW REPAIRS OPERATIONCONTROLS DATA INDEX
SERVICE INTERVAL DISPLAY Remaining distance for serviceThe displays shown in the illustration
appear for a few seconds when the ignition
key is in position 1 or after the engine is
started.
The next service due appears in miles (kilo-
meters) with the message INSPECTION or/
and OILSERVICE, together with the distance
remaining before the next scheduled
service. The computer bases its calculations
of the remaining distance on your driving
style in the period immediately preceding
your data request.
A flashing message and a "Ð" in front of the
number mean that the service interval has
already been exceeded by the distance
shown on the display. Please contact your
MINI center for an appointment.
For more information on the Service
Interval Display, see page 93.
Brake fluid changeYou can obtain a display of the number of
days remaining until the next due brake
fluid change, see page 92.
While the next due service is displayed,
press the button in the display element.
As of the due date of the brake fluid
change, the clock symbol also lights up in
the remaining distance display for Service,
see left column. Please contact your MINI
center for an appointment.
Periods of immobilization in which
the battery is disconnected are not
taken into account by the display.
For this reason, ensure that the brake fluid,
independent of the display, is replaced
every two years at the latest, see page 92.<

84
TIRE REPLACEMENT WHEEL AND TIRE COMBINATIONS Tire age The date on which the tire was manufac-
tured is indicated by the code on the side-
wall:
DOT ... 1202 indicates that the tire was
manufactured in Week 12 of the year 2002.
The manufacturer of your MINI recom-
mends replacement of all tires Ð including
the space-saver spare tire, after no more
than 6 years. Safety (run-flat) tires*
For replacement, use only safety tires,
as in the event of a flat tire there is no
space-saver spare tire.
You will recognize safety tires by a circular
symbol containing the letters RSC on the
side of the tire, see pages 110, 80.<
The right choiceThe factory-approved normal tires and
safety tires are matched to the vehicle and
have been selected to provide optimum
driving safety and the desired driving
comfort.
Never mount wheels and tires that
have not been specifically approved
by the manufacturer for use on your partic-
ular model. Although other wheels and
tires may theoretically have the same
dimensions, variations in factors such as
manufacturing tolerances can result in
contact between tire and bodywork, ulti-
mately leading to serious accidents. The
manufacturer cannot evaluate non-
approved wheels and tires to determine if
they are suited for use, and therefore
cannot ensure the operating safety of the
vehicle if they are fitted.<
The manufacturer has tested certain tire
brands in each size, categorized them as
safe for use on the road, and approved
them. Contact your MINI center for more
details.
The correct wheel and tire combina-
tion affects various systems that
would otherwise be impaired, e.g. ABS,
ASC+T and DSC.
For this reason, use only tires of the same
manufacture and tread configuration. In
the event of a flat tire, for example,
remount the approved wheel and tire
combination as soon as possible.<
StorageStore tires in a cool, dry place, protecting
them against light whenever possible.
Protect the tires against contact with oil,
grease and fuel.Tire changes between axlesDepending on individual operating condi-
tions, different wear patterns appear on
the front and rear axles. In the interests of
safety and optimized handling characteris-
tics, a change between the axles is not
recommended.

87
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
ENGINE COMPARTMENT Ð MINI COOPER1 Reservoir for windshield washer
system 89
2 Coolant expansion tank 913 Engine oil filler neck 90
4 Battery 111
5 Brake fluid reservoir 926 Reservoir for headlamp cleaning
system 89
7 Engine oil dipstick 89

88
ENGINE COMPARTMENT Ð MINI COOPER S1 Reservoir for windshield washer
system 89
2 Coolant expansion tank 913 Engine oil filler neck 90
4 Auxiliary terminal for jump-
starting 113
5 Brake fluid reservoir 926 Reservoir for headlamp cleaning
system 89
7 Engine oil dipstick 89

89
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
WASHER FLUID ENGINE OILHeadlamp* and
windshield washer systemCapacity approx. 2.6 quarts (2.5 liters) per
reservoir.
Fill with water and Ð if required Ð with anti-
freeze (according to manufacturer's recom-
mendations).
We recommend that you mix the
washer fluid before adding it to the
reservoir.<
Antifreeze agent for the washer
systems is flammable. Always keep it
well away from sparks and open flames,
and store it in tightly closed containers well
out of the reach of children. Always observe
the instructions for use provided on the
container.<
Measuring the oil level 1. Park the vehicle on a level surface
2. Switch off the warmed-up engine
3. Pull the dipstick out after approx.
5 minutes and wipe it off with a lint-free
cloth, paper towel, or similar material
4. Carefully push the dipstick all the way
into the guide tube and pull it out again.
The oil level must be between the two
marks on the dipstick.
As with fuel economy, oil consumption is
directly influenced by your driving style and
vehicle operating conditions.
The oil volume between the two marks on
the dipstick ("MIN", "MAX") corresponds to
approx. 1.1 quarts (1 liter). Do not fill
beyond the upper notch on the dipstick.
Excess oil will damage the engine.

90
ENGINE OILAdding engine oil Only top up oil when the oil level has
dropped to just above the lower notch of
the dipstick, but before it goes below this
mark.
MINI engines are designed to operate
without oil additives; the use of addi-
tives could lead to damage in some cases.
This also applies to the CVT, the manual
transmission, and the differential.<
The manufacturer recommends that you
have the oil changed only at your MINI
center.
Continuous exposure to used oil has
caused cancer in laboratory testing.
For this reason, any skin areas that come
into contact with oil should be thoroughly
washed with soap and water.
Always store oil, grease, etc., out of reach of
children. Comply with all warning labels
and information on lubricant containers.<
Comply with the applicable environ-
mental laws regulating the disposal
of used oil.<
Approved engine oilsThe quality of the engine oil selected has
critical significance for the operation and
service life of an engine. Based on extensive
testing, the manufacturer approves only
certain grades of engine oil.
You can find out from your MINI
center which individual oils have
been approved by the manufacturer. you may use small volumes of other oils
between oil changes in exceptional cases.
One of the following oil specifications must
be on the oil package:
>Preferred: BMW Longlife-01
>Alternative: BMW Longlife-98,
BMW Longlife or ACEA A3.

93
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
MINI MAINTENANCE SYSTEMThe MINI Maintenance System has been
designed as a reliable means of providing
maximum driving and operating safety Ð
and as cost-effectively as possible for you.
Please bear in mind that regular mainte-
nance is not only necessary for the safety
of your vehicle, but also plays a significant
role in maintaining the resale value of the
vehicle.
Service Interval DisplayWhile conventional systems specify main-
tenance according to rigid distances driven,
the MINI Maintenance System takes
account of the operating conditions of the
vehicle, for distances can be driven in many
different ways:
From the point of view of maintenance,
60.000 miles (100 .000 km) of short-
distance driving cannot be regarded in the
same way as 60.000 miles (100 .000 km) of
long-distance highway travel.
The condition-based MINI Maintenance
System includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual use of the vehicle
covers every kind of operating situation.
People who drive very little Ð much less
than 6 .000 miles (10.000 km) per year Ð
should have the engine oil changed at least
every 2 years since oil deteriorates over
time, regardless of use.
For more information on the Service
Interval Display, see page 57.
Service and Warranty Information
Booklet (US models)/Warranty and
Service Guide Booklet (Canadian
models) For additional information on maintenance
intervals and procedures, please refer to
the Service and Warranty Information
Booklet (US models) or the Warranty and
Service Guide Booklet (Canadian models).
As a precaution against rust, it is advisable
to have the body checked for damage from
rocks or gravel at the same time, depending
upon operating conditions.
Have your vehicle's maintenance
and repairs performed at your MINI
center.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models) or the
Warranty and Service Guide Booklet (Cana-
dian models). These entries are your proof
that the vehicle has received regular main-
tenance. They are also a requirement for
warranty claims.<

95
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
CARING FOR YOUR VEHICLE>Rubber parts:
Treat only with water or rubber care
products
>Plastic parts, imitation leather surfaces,
headliner, lamp glass, covering glass for
the instrument cluster, as well as matt
black molded parts:
Clean with water and, if necessary,
plastic care products. Do not dampen
seats and the headliner. Never use
solvents such as lacquer thinner, heavy-
duty grease remover, fuel or similar
>Safety belts:
Only clean using mild soap, leaving the
belts fitted; do not dry clean, as the
fabric can be destroyed.
Always unroll automatic safety belts
when dry. Dirty safety belts prevent
unrolling and thus negatively affect
safety
>Floor carpets and floor mats
*:
If heavily soiled, clean using interior
cleaner. Floor mats can be removed to
allow the interior to be cleaned
>Wiper blades:
Clean with soapy water. Replace wiper
blades twice a year, before and after the
cold season. This is particularly impor-
tant on vehicles fitted with a rain sensor.Use only wiper blades which have
been approved by the manufac-
turer.<
Leather care The leather
* used by the manufacturer is a
high-quality natural product processed
using state-of-the-art methods, and it will
retain its quality level for many years if
cared for appropriately.
Regular cleaning and care are necessary, as
dust and road dirt scratches in pores and
creases and lead to heavy wear as well as
premature brittleness of the leather
surface. This is why you should use a cloth
or vacuum cleaner to remove dust from the
leather on a regular basis.
As dirt and grease can slowly affect the
protective layer of the leather, the cleaned
leather surfaces must be treated with
leather care agent. This also helps to avoid
electrostatic charges.
Cleaning agents can contain
hazardous or health-damaging
substances. For this reason, always observe
the warnings on the package.
For interior cleaning, always open the doors
or windows of the vehicle. Do not use any
products (e.g. solvents) that are not
intended for cleaning the vehicle.<