service MITSUBISHI 3000GT 1991 Service Manual

BODY -Engine Hood42-I Y18FOOW
!I
II
INSPECTION
HOOD SWITCHCheck the continuity between the terminal.
Terminal
Lid switch unpressed
Lid switch depressed
1200
NOTEG-0 indicates that there is continuity between the terminals.
INSPECTION LIGHT SWITCHTurn the switch ON/OFF and check continuity between
terminals (between the connector terminal and the
switch
body).
IOFF
NOTE
O-0 indicates that there is continuity between the terminals.
t
SERVICE POINTS OF INSTALLATION8. 7. 6. INSTALLATION OF BUMPER B, A
install the bumpers as illustrated.
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BODY - Liftgate42-21
Liftgate lock release cable and handle removal steps
Scuff plate (driver’s side)(Refer to GROUP 52A-Trims.)
9. Release handle cover10. Liftgate lock release handleQuarter trim
Rear side trim(Refer to GROUP
Rear end trim
I52A -Trims.)
11.
Liftgate latch
12. Liftgate lock release cable
Liftgate latch removal steps
Rear end trim(Refer to GROUP 52A-Trims.)
11. Liftgate latch
Liftgate striker removal steps
Liftgate trim
(Refer to GROUP 52A-Trims.)13.
Liftgate strikerLiftgate lock cylinder removal steps
Rear end trim(Refer to GROUP 52A-Trims.)
Rear combination light
I
fRefer to GROUP 51 -Rear panel garnish,Garnishes and
Mouldings.)
14.
Liftgate lock cylinder switch
15. Retainer
16.
Liftgate lock cylinder
Caution1.Never try to disassemble the liftgate gas spring or burn
it.
2.Always bore a hole in the gas spring to release the
interior gas before the spring is discarded.
18FOO89
Press
18F008E
18FOO63
INSPECTION
LIFTGATE LATCH SWITCH
(I) Unlock the liftgate latch.
(2) Check the continuity between the terminals.
)I
NOTEO-O indicates that there is continuity between the terminals.
LIFTGATE LOCK CYLINDER SWITCHCheck the continuity between the terminals.
11
NOTEO-O indicates that there is continuity between the terminals.
SERVICE POINT OF INSTALLATION1. INSTALLATION OF BUMPER
Install the bumper so that the amount of projection from theliftgate is as shown in the illustration.
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BODY - Window Glass
42-25
WINDOW GLASS
M42LAAL
/GENERAL
LiFor bonding of the windshield and liftgate glass, a single-liquid urethane adhesive is used.
ADHESIVE AND RESERVE ITEMS
Adhesive and Reserve ItemsApplicationsQuantityAdhesive
3M SUPER FAST URETHAN 8609
One cartridge
3M SUPER FAST URETHAN PRIMER 8608
As requiredReserve items
Wire (dia. x length)for cutting adhesiveFive pieces of wire
0.6 mm x 1 m
f.02 in. x 3.3 ft.)
Adhesive gun
for adhesive application
One
3M ATD Part No. 8906
for cleaning jointing surfaces
As required
Wiping rags
As required
Sealer
for prevention of water leaks and
gathering after adhesive applicationAs required
Glass holder
Two
Windshield moulding
One
(Service Part)
Window dam(Service Part)
As requiredTSB Revision

BODY - Windshield42-29
Glass holders
MatchmarksSERVICE POINTS OF REMOVAL
2. REMOVAL OF WINDSHIELD GLASS
Remove windshield using the following procedure.
(1) For protection of the body (coated surface), apply cloth
tape to all around the body where the glass is installed.
(2) Using a drill of sharp bit, drill a hole through the
adhesive fixing the windshield glass.
(3) Run a wire through the hole from inside of the
compartment.
(4) Pull the wire alternately from inside and outside of the
compartment to cut off the adhesive.
Caution
Use care to prevent contact of the wire with the
windshield glass edge.
(5) Put matchmarks on the body and the glass.
(6) Using the glass holders, remove the windshield glass.
(7) Using a sharp, knife, scoop out existing adhesive from
the body flange to 2 mm
(.08 in.) or less thickness all
around the window opening.
(8) Finish smooth the flange surfaces.
Caution
1. Do not remove the adhesive more than neces-
sary.
2. Use care not to damage the coated surface of
the body with the knife. If it is damaged, apply
retouch paint of anti-corrosive.
(9) If the glass is reused, scoop out existing adhesive and
fragments of the window dam completely from the
glass and degrease with 3M ATD Part No. 8906 or
equivalent.
(1O)Degrease the body same way.
Caution
After degreasing, allow three minutes or more to
dry well before next work. Do not touch the
degreased surface.
SERVICE POINT OF INSTALLATION
2. INSTALLATION OF WINDSHIELD GLASS
(1) When replacing glass, fit a new glass once to the body
and put matchmarks on the body and glass.
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42-34
BODY - Quarter Window Glass
SERVICE POINT OF REMOVAL
1. REMOVAL OF QUARTER WINDOW
MOULDING AND
GLASS
(1) For protection of the body (coated surface), apply cloth3 ~LJtape to all around the body where the glass is installed.
(2) Using a cutter knife,cut off the quarter window
moulding along its edge.
(3)Run a wire between the glass and the body at the upper
portion of the quarter window and pull it back and forth
along the glass to cut through the adhesive.
When doing so, pay attention to the bolt.
Caution
Hold the window glass with the glass holders to
prevent it from falling when the adhesive is cut
through.
(4) Using a sharp knife, scoop out existing adhesive from
the body flange to 2 mm
(.08 in.) or less thickness all
around the window opening.
(5) Finish smooth the flange surface.
Caution
1. Do not remove the adhesive more than
neces-
sary.2. Use care not to damage the coated surface of
the body with the knife. If it is damaged, apply
retouch paint or anti-corrosive.
(6) Degrease using 3M ATD Part No. 8906 or equivalent.
Caution
After degreasing, allow three minutes or more to
dry well before next work. Do not touch the
degreased surface.
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I
id/BODY
- Quarter Window Glass42-35
Section A
IO"' (.39)
Section C
*I : Glass surface“2: Body surface
mm (In.)18FO143
kt off nozzle tipmm (tn.)18FOO80SERVICE POINT OF INSTALLATION
1. INSTALLATION OF QUARTER WINDOW
MOULDINGAND GLASS
(I) Apply a uniform coat of primer to the illustrated areas of
the body and glass making sure it is applied without
breaks or thin spots.
Caution
1. The primer is used to strengthen bonding pow-
er. Make sure that it covers the surfaces com-
pletely. Note that the primer if applied to thick
can cause loss of bonding power.
2. Never touch the primer coated surface.
(2) Allow 3 to 30 minutes to dry the primer.
(3) Within 30 minutes of primer application, apply the
adhesive all around the windshield glass uniformly.
Adhesive: 3M SUPER FAST URETHAN 8609
or equivalent
NOTECutting the nozzle tip of the sealant gun to a V-shape
will help application.
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42-38BODY- Liftgate Glass
MB990449sEwIcE POINTS 0~ REMOVAL
II\2. REMOVAL OF LIFTGATE MOULDING UPPER / 4. LIFT-
GATE
MOULDING LOWER
Usina the special tool, pry up the clipped portions to
”18FO142remove the liftgate moulding upper and lower.
7. REMOVAL OF LIFTGATE GLASS
Remove the same way as the windshield glass. (Refer to
P.42-29.)SERVICE POINT OF INSTALLATION
7. INSTALLATION OF LIFTGATE GLASS
(I) Apply a uniform coat of primer to the illustrated areas of
the body and glass making sure it is applied without
breaks or thin spots.
Adhesive: 3M SUPER FAST URETHAN PRIMER 8608
or equivalent
Caution
1. The primer is used to strengthen bonding pow-
er. Make sure that it covers the surfaces com-
pletely. Note that the primer if applied to thick
can cause loss of bonding power.
2. Never touch the primer coated surface.
(2) Allow 3 to 30 minutes to dry the primer.
Section A27 (1 06)k--L
Section C
nm (in.)18FOl4
(3) Within 30 minutes of primer application, apply the
adhesive all around the
liftgate glass uniformly.
Adhesive: 3M SUPER FAST
.URETHAN 8609 or
equivalent
NOTECutting the nozzle tip of the sealant gun to a V-shape
will help application.
L)TSB
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BODY - Door Assemblv / Door Trim and Waterproof Film42-41
Identification mark18FOO31INSPECTION
DOOR SWITCH
Operate the switch, and check the continuity between the
terminals.
Open (ON)0A
Switch”3
Depressed (OFF)
NOTEO-O indicates that there is continuity between the terminalsSERVICE POINT OF INSTALLATION
6. INSTALLATION OF DOOR CHECK STRAP
Install the door check strap with the identification mark
facing up.
PositionIdentification mark
Door (LH)WLL
Door (RH)WRR
DOOR TRIM AND WATERPROOF FILMM42MBBDREMOVAL AND INSTALLATION
Sealant:3M ATD Part No. 8625 or equivalentRemoval steps
l I)1. Clip
2. Door window regulator
3.Escutcheon4.Door light
5. Inside handle cover
6. Door trim carpet
7.Door trim8.Speaker garnish
9. Power window switch
10.Waterproof film
\handle
NOTE* : Clip locationsTSB Revision

42-42BODY -Door Trim and Waterproof Film / Door Glass and Regulator
ISERVICE POINT OF REMOVAL
1. REMOVAL OF CLIP
IUse a shop towel to remove the clip; and remove door
window regulator handle.
\L.J II
DOOR GLASS AND REGULATORREMOVAL AND INSTALLATION
~;:;zL4., 1l Door Window Glass Adjustment
18FOlQi2
Removal steps
Door trim (Refer to P.42-41
.IWaterproof film (Refer to P.42-41 .I
1. Delta cover inner
2. Delta cover outer
Door belt line outer weatherstrip
(Refer to
P.42-65.)3. up stop
4. Stabilizer inner front
5. Stabilizer inner rear
6. Delta sash
7. Door window glass
8. Door glass guide track front
9. Door window regulator assemblyIO. Door glass guide track rear
IM42MCCA
18FO200
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BODY - Drir, Line Weatherstrir,42-65
DRIP LINE WEATHERSTRIPM42MFALREMOVAL AND INSTALLATION
/
L
iRemoval steps
Delta cover inner
Delta cover outer P.42-42.51.)
1(Refer to
Door trim (Refer to P.4241.)
1. Door belt line outer weatherstrip
*I) I)+2. Door outer opening weatherstrip
3. Door inner opening weatherstrip front
4. Door inner opening weatherstrip rear
5. Door opening weatherstrip lower
Drip line weatherstrip removal steps
6. Drip line weatherstrip
7. Door weatherstrip holder
2-18FO219
SERVICE POINT OF REMOVAL
2. REMOVAL OF DOOR OUTER OPENING WEATHER-
STRIP
Make a tool as shown in the illustration to remove the door
opening weatherstrip.
SERVICE POINT OF INSTALLATION
2.INSTALLATION OF DOOR OUTER OPENING WEATHER-
STRIP
The clip color identifies the left and right weatherstrips, so
be sure to use the coiors so as to install correctly.
IIdentification colorIApplicable sideIWhiteLeft door
TSB RevisionOrange,Right door