trunk MITSUBISHI 380 2005 Repair Manual

SUNROOF ASSEMBLY
BODY42-80
SUNROOF ASSEMBLY
REMOVAL AND INSTALLATIONM1426001200308
Post-installation Operation Sunroof assembly>
Sunroof Water Test (Refer to P.42-75).
Sunroof Fit Adjustment (Refer to P.42-76).
Post-installation Operation Sunroof motor assembly>
Sunroof Initializing Adjustment (Refer to P.42-77).
REMOVAL
1. ROOF LID GLASS ASSEMBLY
2. OVERHEAD CONSOLE ASSEMBLY
DRAIN PIPE REMOVAL STEPS
FRONT HEADLINING PAD (REFER
TO GROUP 52A, HEADLINING
P.52A-19).
FRONT SPLASH SHIELD (REFER
TO P.42-10).
UPPER FRAME TO FRONT PILLAR
BRACE (FRONT DRAIN PIPE )
(REFER TO P.42-84).
INSTRUMENT PANEL PARCEL BOX
(FRONT DRAIN PIPE )
(REFER TO GROUP 52A,
INSTRUMENT PANEL P.52A-4).
>>A<<3. FRONT DRAIN PIPE
REAR HEADLINING PAD (REFER
TO GROUP 52A, HEADLINING
P.52A-19).
TRUNK TRIM ASSEMBLY (REFER
TO GROUP 52A, TRIMS P.52A-11).
REAR SPLASH SHIELD (REFER TO
GROUP 51, REAR BUMPER P.51-5).
>>A<<4. REAR DRAIN PIPE
SUNROOF MOTOR ASSEMBLY
REMOVAL STEPS
HEADLINING (REFER TO GROUP
52A, HEADLINING P.52A-19).
5. SUNROOF MOTOR ASSEMBLYDRAIN PIPE REMOVAL STEPS

SPECIFICATIONS
BODY42-86
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1421005300216
ITEM SPECIFICATION
Hood
Hood hinge bolt (body side) 12
2 Nm (102 22 in-lb)
Hood hinge bolt (hood side) 12
2 Nm (102 22 in-lb)
Hood hinge nut (body side) 12
2 Nm (102 22 in-lb)
Hood latch bolt 9.0
2.0 Nm (80 17 in-lb)
Strut tower bar
Strut tower bar nut 12
2 Nm (102 22 in-lb)
Strut tower bar bracket nut 48
7 Nm (36 5 ft-lb)
Door
Door check bolt (body side) 9.0
2.0 Nm (80 17 in-lb)
Door check bolt (door side) 5.0
1.0 Nm (44 9 in-lb)
Door hinge bolt (body side) 27
5 Nm (20 4 ft-lb)
Door hinge bolt (door side) 21
4 Nm (16 2 ft-lb)
Door outside handle bolt 5.0
1.0 Nm (44 9 in-lb)
Door latch assembly screw 5.9
1.0 Nm (52 9 in-lb)
Door switch screw 3.9
1.0 Nm (35 8 in-lb)
Striker screw 24
3 Nm (18 2 ft-lb)
Trunk lid
Trunk lid hinge bolt (body side) 13
2 Nm ( 111 22 in-lb)
Trunk lid hinge bolt (trunk lid side) 13
2 Nm ( 111 22 in-lb)
Trunk lid hinge nut (trunk lid side) 13
2 Nm ( 111 22 in-lb)
Trunk lid latch bolt 9.0
2.0 Nm (80 17 in-lb)
Trunk lid striker bolt 5.0
1.0 Nm (44 9 in-lb)
Sunroof
Roof lid glass screw 4.0
0.5 Nm (36 4 in-lb)
Sunroof drip plate screw 2.0 N
m (18 in-lb)
Sunroof housing screw 2.0 N
m (18 in-lb)
Sunroof motor bolt 5.4 N
m (48 in-lb)
Loose panel
Cowl top cover outer bolt 11
2 Nm (98 17 in-lb)
Front end structure bar bolt 22
4 Nm (16 2 ft-lb)
12
2 Nm (102 22 in-lb)
11
2 Nm (98 17 in-lb)
Front floor backbone brace bolt 22
4 Nm (16 2 ft-lb)
Upper frame to front pillar brace bolt 22
4 Nm (16 2 ft-lb)

SPECIFICATIONS
BODY42-87
SERVICE SPECIFICATIONSM1421000300299


SEALANT AND ADHESIVESM1421000500204


ITEM STANDARD VALUE
Door inside handle knob play mm
(in)Front 26.1 - 58.1 (1.028 - 2.287) [Target
value 41 (1.61)]
Rear 30.3 - 58.1 (1.193 - 2.287) [Target
value 41 (1.61)]
Door inside handle lock knob stroke mm (in) 21.6 (0.850)
Door outside handle play mm (in) Front 10
3.5 (0.39 0.138)
Rear 11.2
4 (0.441 0.16)
Power window operation current A 5
1 [Power supply voltage 14.5
0.5V 25
C (77F)]
ITEM STANDARD VALUE
Roof lid glass operation current A 7 or less [at 20
C(68F)]
ITEM SPECIFIED ADHESIVE
Rear window glass 3 M
AAD part No. 8609 super fast urethane and 3 M AAD part No.
8608 super fast urethane primer or equivalent
Windshield
ITEM SPECIFIED SEALANT REMARK
Waterproof film 3 M
AAD Part No. 8633 or equivalent Ribbon sealer
ITEM SPECIFIED ADHESIVE TAPE
Front door opening outer
weatherstripAdhesive tape: Double-sided tape [7 mm (0.28 in) width, 85 mm (3.35
in) length and 0.8 mm (0.03 in) thickness]
Rear door opening outer
weatherstripAdhesive tape: Double-sided tape [7 mm (0.28 in) width, 50 mm (1.97
in) length and 0.8 mm (0.031 in) thickness]
ITEM SPECIFIED SEALANT REMARK
Trunk lid hinge 3 M
AAD part No. 8531 Heavy drip check sealer,
3 M
AAD part No. 8646 Automotive joint and
seam sealer or equivalentBody sealer