ABS MITSUBISHI 380 2005 Manual PDF
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: 380, Model: MITSUBISHI 380 2005Pages: 1500, PDF Size: 47.87 MB
Page 1431 of 1500
DRIVE SHAFT ASSEMBLY
FRONT AXLE26-14
Required Special Tools:
MB990767: Front Hub and Flange Yoke Holder
MB991897: Ball Joint Remover
MB990242: Puller Shaft Puller
MB990244: Puller Bar
MB991354: Puller Body
MB990998: Front Hub Remover and Installer
MB991000: Spacer
REMOVAL STEPS
1. SPLIT PIN
<> >>B<<2. DRIVE SHAFT NUT
3. WASHER
4. FRONT WHEEL SPEED SENSOR
BRACKET
5. FRONT WHEEL SPEED SENSOR
6. BRAKE HOSE BRACKET
<>7. SELF LOCKING NUT (LOWER
ARM BALL JOINT CONNECTION)
<>8. SELF LOCKING NUT (TIE ROD
END CONNECTION)
<
<
SHAFT ASSEMBLY RH
11. CIRCLIPREMOVAL STEPS (Continued)
Page 1435 of 1500
DRIVE SHAFT ASSEMBLY
FRONT AXLE26-18
DISASSEMBLY AND ASSEMBLYM1261003700490
For vehicles with ABS, be careful not to damage the ABS rotor, which is attached to the BJ outer
race during disassembly and reassembly.
Never disassemble the BJ assembly except when replacing the BJ boot.
NOTE: .
PTJ: Pillow Tripod Joint
DISASSEMBLY STEPS
>>G<<1. PTJ BOOT BAND (LARGE)
>>G<<2. PTJ BOOT BAND (SMALL)
3. PTJ CASE AND INNER SHAFT
ASSEMBLY RH
<> >>F<<4. PTJ CASE
<> >>E<<5. INNER SHAFT RH
6. DUST COVER RH
7. BRACKET ASSEMBLY RH
>>D<<8. DUST SEAL OUTER RH
>>D<<9. DUST SEAL INNER RH
<
12. CIRCLIP
13. SNAP RING
<> >>B<<14. SPIDER ASSEMBLY
<
19. BJ ASSEMBLY
20. BJ BOOT BAND (SMALL)
21. BJ BOOT BAND (LARGE)
22. BJ BOOTDISASSEMBLY STEPS
Page 1449 of 1500
GENERAL DESCRIPTION
REAR AXLE27-2
GENERAL DESCRIPTIONM1271000100326
The rear axle has the following features:
The wheel bearing incorporates a unit ball bear-
ing (double-row angular contact ball bearing) for
reduced friction.
The rear wheel hub assembly combines the hub,
wheel bearing, and oil seal in a single unit for
fewer parts, better durability, improved assembly
precision, and better structural organization.
ABS rotor for detecting the wheel speeds is
press-fitted to the rear hub.
CONSTRUCTION DIAGRAM
REAR AXLE DIAGNOSIS
INTRODUCTION TO REAR AXLE DIAGNOSISM1271004100254
Noise from the rear axle may be caused by defects in
the components.
REAR AXLE DIAGNOSTIC TROUBLESHOOTING STRATEGYM1271004200273
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
rear axle fault.
1. Gather information from the customer.2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Procedures.
4. Verify malfunction is eliminated.
Page 1453 of 1500
REAR AXLE HUB ASSEMBLY
REAR AXLE27-6
REAR AXLE HUB ASSEMBLY
REMOVAL AND INSTALLATIONM1271002000411
For vehicles with ABS, be careful not to strike the pole piece at the tip of the rear wheel speed sen-
sor with tools during servicing work.
The rear hub assembly should not be dismantled.
REMOVAL SERVICE POINT
.
<> CALIPER ASSEMBLY REMOVAL
Secure the removed caliper assembly with wire, etc.
.
<> BRAKE DISC REMOVAL
If the brake disc is seized, install M8 1.25 bolts as shown, and
remove the disc by tightening the bolts evenly and gradually.
.
REMOVAL STEPS
1. REAR WHEEL SPEED SENSOR
2. BRAKE HOSE CLAMP BOLT
<>3. CALIPER ASSEMBLY
<>4. BRAKE DISC
5. PLUG
<
Page 1454 of 1500
REAR AXLE HUB ASSEMBLY
REAR AXLE27-7
<
Insert a flat-tipped screwdriver into the mounting holes of
knuckle hub to prevent the rear brake shoe and backing plate
from falling down after the rear hub assembly has been
removed from the knuckle.
INSPECTIONM1271002100270
Check the ABS rotor for chipped teeth.
Page 1455 of 1500
KNUCKLE
REAR AXLE27-8
KNUCKLE
REMOVAL AND INSTALLATIONM1271003000191
*: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the ground in the unladen condition.
Required Special Tool:
MB991897: Ball Joint Remover
Pre-removal Operation
Rear Axle Hub Assembly Removal (Refer to P.27-6).
Parking Brake Assembly Removal (Refer to GROUP 36,
Parking Brake Lining and Drum P.36-8).Post-installation Operation
Check the ball joint dust cover for cracks or damage by
pushing it with your finger.
Parking Brake Assembly Installation (Refer to GROUP
36, Parking Brake Lining and Drum P.36-8).
Rear Axle Hub Assembly Installation (Refer to P.27-6).
REMOVAL STEPS
1. SELF LOCKING NUT (TRAILING
ARM CONNECTION)
<>2. SELF LOCKING NUT (TOE
CONTROL ARM CONNECTION)
3. SHOCK ABSORBER
CONNECTION
4. SELF LOCKING NUT (LOWER
ARM CONNECTION)5. SELF LOCKING NUT (UPPER
ARM CONNECTION)
6. KNUCKLE
7. UPPER ARM STOPPERREMOVAL STEPS (Continued)
Page 1457 of 1500
SPECIFICATIONS
REAR AXLE27-10
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1271004000332
SERVICE SPECIFICATIONSM1271000300502
ITEM SPECIFICATION
Knuckle Lower arm assembly to knuckle nut 113
12 Nm (83 9 ft-lb)
Shock absorber assembly to knuckle
bolt100
10 Nm (74 7 ft-lb)
Self locking nut (toe control arm
connection)66
6 Nm (49 4 ft-lb)
Trailing arm assembly to knuckle nut 113
12 Nm (83 9 ft-lb)
Upper arm assembly to knuckle nut 113
12 Nm (83 9 ft-lb)
Rear axle hub assembly Brake caliper assembly bolt 60
5 Nm (45 3 ft-lb)
Rear hub assembly bolt 73
7 Nm (54 5 ft-lb)
ITEM LIMIT
Wheel bearing end play mm (in) 0.05 (0.002)
Rear hub rotary-sliding resistance N (lb) 24 (5.4)