transmission MITSUBISHI CARISMA 2000 1.G Service Manual

MAINTENANCE
9–7
BatteryEM37A–Pd
The condition of the battery is very important
for quick starting of the engine and proper
functioning of the vehicle’s electrical system.
Regular inspection and care are especially
important in cold weather.
NOTE
(1) After replacing the battery, the electronic
control system data for the engine, auto-
matic transmission, etc., will be erased.
As a result, the engine speed may be-
come unstable and shift shocks may
occur.
If the engine speed become unstable,
initial engine adjustments will need to be
performed.
Refer to the section “What to do if the
engine speed becomes unstable after
the battery is replaced:” on page 8–22.
Shift shocks will become smoother after
several changes in speed.
(2) Memory data for settings made by the
user may be erased when the battery is
replaced. If this happens, establish the
settings again using the relevant pro-
cedures.
M37B003a
Checking battery electrolyte level
The electrolyte level must be between the
“max” and “min” marks stamped on the out-
side of the battery. Replenish with distilled
water as necessary.
The inside of the battery is divided into sev-
eral compartments; remove the cap from
each compartment and fill to the “max” mark.
Do not over -replenish beyond the “max”
mark because spillage during driving could
cause damage.
Check the electrolyte level at least once
every four weeks, depending on the operat-
ing conditions.
If the battery is not used, it will discharge by
itself with time. Check it once every four
weeks and charge with low current as
necessary.
During cold weather
The capacity of the battery is reduced at low
temperatures. This is an inevitable result of
its chemical and physical properties. This is
why a very cold battery, particularly one that
is not fully charged, will only deliver a fraction
of the starter current which is normally avail-
able.
It is recommended that you have the battery
checked by an authorized MITSUBISHI
dealer before the start of cold weather and,
if necessary, have it charged.
This not only ensures reliable starting, but a
battery which is kept fully charged also has
a longer life.
Disconnection and connection
To disconnect the battery cable, stop the en-
gine, first disconnect the negative (–) ter-
minal and then the positive (+) terminal.
When connecting the battery, first connect
the positive (+) terminal and then the nega-
tive (–) terminal.

Specifications
Chassis number 10–2. . . . . . . . . . . . . . . . . . . . . . . . .
Engine number 10–2. . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle information code plate 10–3. . . . . . . . . . . . .
Dimensions 10–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance 10–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weights (Sedan) 10–6. . . . . . . . . . . . . . . . . . . . . . . . .
Weights (Hatchback) 10–5. . . . . . . . . . . . . . . . . . . . .
Engine 10–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission 10–10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical system 10–11. . . . . . . . . . . . . . . . . . . . . . . .
Tyres and wheels 10–11. . . . . . . . . . . . . . . . . . . . . . .
Other specifications 10–12. . . . . . . . . . . . . . . . . . . . .
Fuel consumption 10–13. . . . . . . . . . . . . . . . . . . . . . .
Capacities 10–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes regarding diesel fuel 10–17. . . . . . . . . . . . . . .

SPECIFICATIONS
10–3
Diesel-powered vehicles
B02B063aC21A012a
Ve h i c l e i n f ormation code
plate
EB02C-Ad
The vehicle information code plate is riveted
as shown in the illustration.
The plate shows model code, engine model,
transmission model and body colour code,
etc.
Please use this number when ordering re-
placement parts.
B02C008a
1-Model code
2-Engine model code
3-Transmission model code
4-Body colour code
5-Interior code
6-Option code
7-Exterior code

SPECIFICATIONS
10–10
EngineEP01EMDb
Petrol-powered vehicleDiesel-powered vehicleItem130016001800 (GDI)Medium performanceHigh performance130016001800 (GDI)penginegpengine
Engine typeFour-cylinder, in line water-cooled, four-cycle
single overhead camshaftFour-cylinder, in line water-
cooled, four-cycle double
overhead camshaftFour-cylinder, in line water-cooled, four-cycle
single overhead camshaft
Engine model
Total displacement
Bore
Stroke
Compression ratio4G13
1,299 cc
71.0 mm
82.0 mm
10:14G92
1,597 cc
81.0 mm
77.5 mm
10:14G93
1,834 cc
81.0 mm
89.0 mm
12:1Medium performance engine: F9Q1
High performance engine: F9Q2
1,870 cc
80.0 mm
93.0 mm
19:1
Valve clearanceIntakeAutomatically adjusted0.20 mmValve clearanceExhaustAutomatically adjusted0.40 mm
Firing order1-3-4-2
Maximum output60 kW/5 000 r/min76 kW/6 000 r/minM/T90 kW/5,500 r/min75 kW/4 000 r/min85 kW/4 000 r/minMaximum output60 kW/5,000 r/min76 kW/6,000 r/minA/T92 kW/5,500 r/min75 kW/4,000 r/min85 kW/4,000 r/min
Maximum torque120 Nm/4,000 r/min141 Nm/4,500 r/min174 Nm/3,750 r/min215 Nm/3,250 r/min265 Nm/2,500 r/min
TransmissionEP01FMDa
Petrol-powered vehicleDiesel-poweredItem130016001800 (GDI)pvehicle
M/TM/TA/TM/TA/TM/T
Gear ratio
1st
2nd
3rd
4th
5th
Reverse3.727
2.047
1.321
0.966
0.794
3.5453.363
1.863
1.321
0.966
0.794
3.5452.842
1.529
1.000
0.712
–
2.4803.583
1.947
1.266
0.970
0.767
3.3632.842
1.529
1.000
0.712
–
2.4803.384
1.904
1.193
0.868
0.652
3.297

SPECIFICATIONS
10–16
CapacitiesEQ02AMFj
No.ItemQuantityRecommended lubricants
1Power steering fluidAs requiredATF DEXRON II
1300Oil pan3.0 litres
Petrol-powered
1300Oil filter0.3 litre
2Engine oil
powered
vehicles1600,Oil pan3.5 litresRefer to page 9 22Engine oil1800Oil filter0.3 litreRefer to page 9–2
Diesel-poweredOil pan4.9 litrespowered
vehiclesOil filter0.16 litre
3Brake fluidAs requiredBrake fluid DOT 3 or DOT 4
4Clutch fluidAs requiredBrake fluid DOT 3 or DOT 4
5Washer fluid4.8 litres–
6Engine coolant6.3 litresHigh-quality ethylene glycol includes coolant (including 0.65 litre in the reserve tank)
7Automatic transmission fluid7.7 litresDIA QUEEN ATF SP III
–ManualPetrol-powered1300, 16003.4 litresELF TPM 4447 75W-80WManual
transmission
oil
powered
vehicle1800 (GDI)2.2 litresGear oil API classification GL-4 SAE 75W-85W or 75W-90oilDiesel-powered vehicle2.1 litresVolvo oil 97308
–Refrigerant (air conditioning)680-720 gHFC–134a
NOTE
Points requiring routine inspection or replenishment such as the engine oil, coolant, automatic transmission fluid, brake fluid are marked white for easy identification.

10–18
Accessory boxes 6–47. . . . . . . . . . . . . . . . . . . . .
Additional equipment
(For regions where snow is encountered) 9–19
Anti–lock brake system (ABS)* 5–28. . . . . . . . .
Armrest* 3–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 6–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio system anti-theft feature 6–26. . . . . . . . . .
Auto–speed (cruise) control* 5–36. . . . . . . . . . . .
Automatic air conditioning* 6–36. . . . . . . . . . . . .
Automatic transmission fluid* 9–4. . . . . . . . . . .
Automatic transmission INVECS–II 4A/T,
Sports Mode 4A/T
(Intelligent & Innovative Vehicle Electronic
Control System II) 5–16. . . . . . . . . . . . . . . . . .
Battery 9–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding the fuel system
(diesel-powered vehicles only) 8–21. . . . . . . .
Bonnet 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boot lid (or tailgate) 2–10. . . . . . . . . . . . . . . . . . .
Brake fluid 9–8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal free play 9–17. . . . . . . . . . . . . . . . . .
Braking 5–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacities 10–16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Cargo net* 6–51. . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalytic converter 5–5. . . . . . . . . . . . . . . . . . . .
Central door locks 2–7. . . . . . . . . . . . . . . . . . . . .
Changing a fuse 8–25. . . . . . . . . . . . . . . . . . . . . .
Changing gears 5–16. . . . . . . . . . . . . . . . . . . . . .
Chassis number 10–2. . . . . . . . . . . . . . . . . . . . . .
Child restraint 3–15. . . . . . . . . . . . . . . . . . . . . . . .
“Child-protection” rear doors 2–6. . . . . . . . . . . .
Cigarette lighter 6–45. . . . . . . . . . . . . . . . . . . . . . .
Cleaning the inside of your vehicle 7–2. . . . . . .
Cleaning the outside of your vehicle 7–3. . . . . .
Clutch fluid* 9–10. . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch pedal free play* 9–17. . . . . . . . . . . . . . . . .
Combination headlamps, dipper and turn
signal switch 4–12. . . . . . . . . . . . . . . . . . . . . . .
Digital clock 4–26. . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 10–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Doors 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driving and alcohol 1–11. . . . . . . . . . . . . . . . . . . .
Economical driving 5–6. . . . . . . . . . . . . . . . . . . .
Electric remote–controlled outside rear–view
mirrors* 5–32. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric window control* 2–12. . . . . . . . . . . . . . . .
Electrical system 10–11. . . . . . . . . . . . . . . . . . . . . .
Electronic immobilizer
(Anti-theft starting system) 2–2. . . . . . . . . . .
Emergency starting 8–17. . . . . . . . . . . . . . . . . . .
Engine 10–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant 9–5. . . . . . . . . . . . . . . . . . . . . . .
Engine number 10–2. . . . . . . . . . . . . . . . . . . . . . .
Engine oil 9–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine overheating 8–15. . . . . . . . . . . . . . . . . . . .
Exterior and interior lamp operation 9–16. . . . . .
Filling the fuel tank 5–3. . . . . . . . . . . . . . . . . . . .
Front fog lamp switch* 4–20. . . . . . . . . . . . . . . . .
Fuel consumption 10–13. . . . . . . . . . . . . . . . . . . . .
Fuel gauge 4–4. . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel selection 5–3. . . . . . . . . . . . . . . . . . . . . . . .
Fuel, engine coolant, oil and exhaust gas
leakage 9–16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 8–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Genuine parts 1–10. . . . . . . . . . . . . . . . . . . . . . . .
Hazard warning flasher switch 4–18. . . . . . . . . .
Head restraints 3–7. . . . . . . . . . . . . . . . . . . . . . .
Headlamp levelling switch 4–13. . . . . . . . . . . . . .
Headlamp washer switch* 4–17. . . . . . . . . . . . . .
Heated seats* 3–10. . . . . . . . . . . . . . . . . . . . . . . .
Heater/Manual air conditioning* 6–30. . . . . . . . .
Hinges and latches lubrication 9–18. . . . . . . . . .
Horn switch 4–22. . . . . . . . . . . . . . . . . . . . . . . . . .
If a tyre is punctured 8–9. . . . . . . . . . . . . . . . . .
If the vehicle breaks down 8–2. . . . . . . . . . . . . .
Ignition switch 5–9. . . . . . . . . . . . . . . . . . . . . . . .
Indication and warning lamps 4–6. . . . . . . . . . .
Inside rear-view mirror 5–31. . . . . . . . . . . . . . . . .
Installation of accessories 1–8. . . . . . . . . . . . . . Installation position for first–aid kit 6–50. . . . . . .
Instruments 4–2. . . . . . . . . . . . . . . . . . . . . . . . . .
Jacking up the vehicle 8–4. . . . . . . . . . . . . . . . .
Keyless entry system* 2–5. . . . . . . . . . . . . . . . .
Keys 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual remote-controlled outside rear-view
mirrors* 5–32. . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission 5–14. . . . . . . . . . . . . . . . . .
Manual window control* 2–11. . . . . . . . . . . . . . . .
Meter, gauge and indication/ warning lamp
operation 9–16. . . . . . . . . . . . . . . . . . . . . . . . . .
Modification / alterations to the electric or fuel
systems 1–9. . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi centre display 4–24. . . . . . . . . . . . . . . . . . . .
Notes regarding diesel fuel 10–17. . . . . . . . . . . . .
Odometer/Tripmeter 4–3. . . . . . . . . . . . . . . . . .
Operation of the automatic transmission
INVECS-II 5–23. . . . . . . . . . . . . . . . . . . . . . . . .
Operation under adverse driving conditions 8–2
Other specifications 10–12. . . . . . . . . . . . . . . . . . .
Outside rear-view mirror 5–31. . . . . . . . . . . . . . .
Parking 5–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake 5–25. . . . . . . . . . . . . . . . . . . . . . . .
Parking brake lever stroke 9–17. . . . . . . . . . . . . .
Performance 10–5. . . . . . . . . . . . . . . . . . . . . . . . .
Power steering fluid 9–9. . . . . . . . . . . . . . . . . . .
Power steering system 5–31. . . . . . . . . . . . . . . . .
Pregnant women restraint 3–21. . . . . . . . . . . . . .
Rear fog lamp switch 4–21. . . . . . . . . . . . . . . . . .
Rear seat 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear shelf panel
(Hatchback) . . . . . . . . . . . . . . . . . . . . . . . .
NO TAG
Rear window demister switch 4–19. . . . . . . . . . .

10–19
Rear window wiper and
washer switch (Hatchback) 4–16. . . . . . . . . . .
Removal of water from the fuel filter
(diesel-powered vehicles only) 8–21. . . . . . . .
Replacement of lamp bulbs 8–26. . . . . . . . . . . . .
Rheostat
(meter illumination control) 4–21. . . . . . . . . . .
Roof antenna 6–29. . . . . . . . . . . . . . . . . . . . . . . .
Roof carrier precaution 1–9. . . . . . . . . . . . . . . . .
Roof drip moulding 1–9. . . . . . . . . . . . . . . . . . . .
Room lamps 4–22. . . . . . . . . . . . . . . . . . . . . . . . .
Running-in recommendations 5–2. . . . . . . . . . .
Safe driving techniques 1–11. . . . . . . . . . . . . . . .
Seat adjustment 3–2. . . . . . . . . . . . . . . . . . . . . .
Seat belt inspection 3–21. . . . . . . . . . . . . . . . . . .
Seat belts 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Snow tyres 9–14. . . . . . . . . . . . . . . . . . . . . . . . . .
Spare wheel . . . . . . . . . . . . . . . . . . . . . . . . . .
NO TAG
Speedometer 4–2. . . . . . . . . . . . . . . . . . . . . . . .
SRS servicing 3–37. . . . . . . . . . . . . . . . . . . . . . . .
Starting 5–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering wheel height adjustment 5–30. . . . . . . .
Sun visors 6–44. . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunglasses pocket 6–48. . . . . . . . . . . . . . . . . . . .
Sunroof* 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental restraint system (SRS) - air
bag 3–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ta chometer 4–4. . . . . . . . . . . . . . . . . . . . . . . . . .
Tools 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools and jack 8–3. . . . . . . . . . . . . . . . . . . . . . .
Towing 8–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction control (TCL)* 5–34. . . . . . . . . . . . . . . . .
Trailer towing 5–7. . . . . . . . . . . . . . . . . . . . . . . . .
Transmission 10–10. . . . . . . . . . . . . . . . . . . . . . . . .
Tyre chains 9–15. . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre inflation pressure 9–12. . . . . . . . . . . . . . . . .
Tyre rotation 9–13. . . . . . . . . . . . . . . . . . . . . . . . .
Tyres and wheels 10–11. . . . . . . . . . . . . . . . . . . . .
UKW/MW/LW electronic tuning radio with
CD player* 6–15. . . . . . . . . . . . . . . . . . . . . . . . UKW/MW/LW electronic tuning radio with
tape player* 6–2. . . . . . . . . . . . . . . . . . . . . . . .
Used engine oils safety instructions 1–11. . . . . .
Vanity mirror 6–45. . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle information code plate 10–3. . . . . . . . . .
Ventilation slots 9–19. . . . . . . . . . . . . . . . . . . . . . .
Ventilators 6–29. . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer fluid 9–10. . . . . . . . . . . . . . . . . . . . . . . . .
Water temperature gauge 4–5. . . . . . . . . . . . . .
Weatherstripping 9–19. . . . . . . . . . . . . . . . . . . . . .
Weights (Sedan) 10–6. . . . . . . . . . . . . . . . . . . . .
Weights 10–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weights (Hatchback) 10–8. . . . . . . . . . . . . . . . . .
Weights 10–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What to do if the engine speed becomes
unstable after the battery is replaced: 8–22. .
Wheel condition 9–11. . . . . . . . . . . . . . . . . . . . . .
Wheel covers* 8–8. . . . . . . . . . . . . . . . . . . . . . . .
Windscreen wiper and washer switch 4–15. . . .
Wiper blades 9–18. . . . . . . . . . . . . . . . . . . . . . . . .