001 MITSUBISHI COLT 2009 10.G Service Manual

Downloaded from www.Manualslib.com manuals search engine Jacking up the vehicleE00801001218
1. Park the vehicle on level and stable ground.
2. Set the parking brake firmly.
3. On vehicles with manual transmission, turn
the ignition key to the “LOCK” position,
move the gearshift lever to the “R” (Reverse)
position.
On vehicles with automated manual transmis-
sion, move the allshift lever to the “R” (Re-
verse) position, turn the ignition key to the
“LOCK” position.
With an automated manual transmission ve-
hicle, confirm that there is a “A” or “1” in
the allshift indicator display.
4. Turn on the hazard warning flashers and set
up a warning triangle, flashing signal lamp,
etc., at an adequate distance from the vehi-
cle, and have all your passengers leave the ve-
hicle.
5. To prevent the vehicle from rolling when it
is raised on the jack, place chocks or blocks
(A) at the tyre that is diagonally opposite
from the tyre (B) you are changing.WARNINGl Be sure to apply chocks or blocks to the
correct tyre when jacking up the vehicle.
If the vehicle moves while jacked up, the
jack could slip out of position, leading to
an accident.
NOTE
l The chocks shown in the illustration do not
come with your vehicle. It is recommended
that you keep one in the vehicle for use if nee-
ded.
l If chocks are not available, use stones or any
other objects that are large enough to hold
the wheel in position.
6. Place the jack under one of the jacking
points (C) shown in the illustration. Use the
jacking point closest to the tyre you wish to
change.
WARNINGl Set the jack only at the positions shown
here. If the jack is set at a wrong position,
it could dent your vehicle or the jack
might fall over and cause personal injury.
l Do not use the jack on a tilted or soft sur-
face.
Otherwise, the jack might slip and cause
personal injury. Always use the jack on a
flat, hard surface.
Before setting the jack, make sure there
are no sand or pebbles under the jack base.
7. Holding the jack in position by hand, turn
the handle until the flange portion (D) fits in
the groove (E) at the top of the jack.
8. Slowly turn the jack handle until the tyre is
raised slightly off the ground surface.
For emergencies
6-12
6

Downloaded from www.Manualslib.com manuals search engine Vehicle care precautionsE00900100665
In order to maintain the value of your vehicle, it is
necessary to perform regular maintenance using the
proper procedures. Always maintain your vehicle
in compliance with environmental pollution control
regulations. Carefully select the materials used for
washing, etc., to be sure that they do not contain cor-
rosives. If in doubt, we recommend you to consult
a specialist for selection of these materials.CAUTIONl Cleaning products can be dangerous.
Some are poisonous. Others can burst in-
to flame if you strike a match or drop
them on a hot part of the vehicle. Some
are dangerous if you breathe their fumes
in a closed space. When you use anything
in a container to clean your vehicle, al-
ways follow the instructions and always
open your vehicle doors or windows when
you’re cleaning the inside. Never use the
following to clean your vehicle: • Petrol
• Paint Thinner
• Benzine
• Kerosene
• Turpentine
• Naphtha
• Lacquer Thinner
• Carbon Tetrachloride
• Nail Polish Remover
• Acetone
l These are all dangerous, and can damage
your vehicle.Cleaning the interior of your
vehicle E00900200347
After cleaning the interior of your vehicle with wa-
ter, cleaner or similar, wipe and dry in a shady, well-
ventilated area.CAUTIONl Do not use organic substances (solvents,
benzine, kerosene, alcohol, petrol, etc.) or
alkaline or acidic solutions.
These chemicals can cause discolouring,
staining or cracking of the surface.
If you use cleaners or polishing agents,
make sure their ingredients do not in-
clude the substances mentioned above.
NOTE
l Always read the instructions on the cleaner la-
bel.
Plastic, vinyl leather, fabric and
flocked parts E00900300045
1.Gently wipe off with gauze or other soft
cloth soaked with a 3 % aqueous solution of
neutral detergent.
2. Dip cloth in fresh water and wring out well.
Using this cloth, wipe off the detergent thor-
oughly.
NOTE
l Do not use cleaners, conditioners, and protec-
tants containing silicons or wax.
Such products may cause annoying reflec-
tions and obscure vision.Upholstery E00900500135
1.To maintain the value of your new vehicle,
handle the upholstery carefully and keep the
interior clean.
Use a vacuum cleaner and brush to clean the
seats. If stained, vinyl and synthetic leather
should be cleaned with an appropriate clean-
er, and cloth fabrics can be cleaned with ei-
ther upholstery cleaner or a 3 % solution of
neutral detergent in lukewarm water.
2. Clean the carpeting with a vacuum cleaner
and remove any stains with carpet cleaner.
Oil and grease can be removed by lightly dab-
bing with a clean colourfast cloth and stain re-
mover.
Genuine leather* E00900600569
1.Lightly wipe off with gauze or other soft
cloth soaked with a 5 % aqueous solution of
neutral detergent.
2. Dip cloth in fresh water and wring it out
well. Using this cloth, wipe off the detergent
thoroughly.
3. Apply leather protecting agent to the genuine
leather surface.
Vehicle care
7-02
7

Downloaded from www.Manualslib.com manuals search engine NOTEl If genuine leather is wet with water or is wash-
ed in water, wipe off water as quickly as pos-
sible with a dry, soft cloth. If left damp, mil-
dew may grow.
l The genuine leather surface may be damaged
if a nylon brush or synthetic fibre is rubbed
hard against it.
l Organic solvents such as benzine, kerosene,
alcohol and petrol, acid or alkaline solvents
may discolour the genuine leather surface.
Be sure to use neutral detergents.
l Remove dirty patches or oil substances quick-
ly as they can stain genuine leather.
l The genuine leather surface may harden and
shrink if it is exposed to direct sun for long
hours. When your vehicle is parked, place it
in the shade as much as possible.
l When the temperature of the vehicle interior
rises in summer, vinyl products left on the
genuine leather seat may deteriorate and
stick to the seat.Cleaning the exterior of your
vehicle E00900700010
If the following is left on your vehicle, it may
cause corrosion, discolouration and stains, wash
the vehicle as soon as possible.
l Seawater, anti-freeze for road use.
l Soot and dust, iron powder from factories,
chemical substance (acids, alkalis, coal-tar,
etc.).
l Droppings from birds, carcasses of insects,
tree sap, etc.Washing E00900902351
Chemicals contained in the dirt and dust picked up
from the road surface can damage the paint coat
and body of your vehicle if left in prolonged contact.
Frequent washing and waxing is the best way to pro-
tect your vehicle from this damage. This will also
be effective in protecting it from environmental el-
ements such as rain, snow, salt air, etc.
Do not wash the vehicle in direct sunlight. Park the
vehicle in the shade and spray it with water to re-
move dust. Next, using an ample amount of clean
water and a car washing brush or sponge, wash the
vehicle from top to bottom.
Use a mild car washing soap if necessary. Rinse
thoroughly and wipe dry with a soft cloth. After
washing the vehicle, carefully clean the joints and
flanges of the doors, bonnet, etc., where dirt is like-
ly to remain.
CAUTIONl When washing the under side of your ve-
hicle or wheel, be careful not to injure
your hands.
l If your vehicle has rain sensor wipers,
place the wiper switch lever in the “
”
(OFF) position to deactivate the rain sen-
sor before washing the vehicle. Other-
wise, the wipers will operate in the pres-
ence of water spray on the windscreen
and may get damaged as a result.
l Refrain from using a car wash as its brush-
es may scratch the paint surface, causing
it to lose its gloss.
Scratches will be especially visible on
darker coloured vehicles.
l Never spray or splash water on the electri-
cal components in the engine compart-
ment, as this may adversely affect engine
starting.
Exercise caution also when washing the
underbody; be careful not to spray water
into the engine compartment.
l Some types of hot water washing equip-
ment apply high pressure and heat to the
vehicle. They may cause heat distortion
and damage to the vehicle resin parts and
may result in flooding of the vehicle inte-
rior. Therefore; observe the following. •Maintain a distance of approx. 50 cm
or more between the vehicle body and
the washing nozzle.
• When washing around the door glass,
hold the nozzle at a distance of more
than 50 cm and at right angles to the
glass surface.
Vehicle care
7-03
7

Downloaded from www.Manualslib.com manuals search engine CAUTIONlAfter washing the vehicle, drive the vehi-
cle slowly while lightly depressing the
brake pedal several times in order to dry
out the brakes.
Leaving the brakes wet could result in re-
duced braking performance. Also, there
is a possibility that they could freeze up
or become inoperative due to rust, render-
ing the vehicle unable to move.
l When using an automatic car wash, pay
attention to the following items, referring
to the operation manual or consulting a
car wash operator. If the following proce-
dure is not followed, it could result in dam-
age to your vehicle. • The outside mirrors are retracted.
• The antenna is removed.
• The rear wiper arm assembly is taped
or removed.
• If your vehicle is equipped with a rear
spoiler, consult a car wash operator be-
fore using the car wash.
• If your vehicle has rain sensor wipers,
place the wiper switch lever in the
“
” (OFF) position to deactivate the
rain sensor.
During cold weather
Salt and other chemicals spread on the roads in
some areas in winter can have a harmful effect on
the vehicle body. You should therefore wash the ve-
hicle as often as possible in accordance with our
care-instructions. It is recommended to have a pres-
ervative applied and the underfloor protection
checked before and after the cold weather season.
After washing your vehicle, wipe off all water-
drops from the rubber parts around the doors to pre-
vent the doors from freezing.
NOTE l To prevent freezing of the weatherstripping
on the doors, bonnet, etc., they should be trea-
ted with silicone spray.Waxing E00901000717
Waxing the vehicle will help prevent the adherence
of dust and road chemicals to the paintwork. Apply
a wax solution after washing the vehicle, or at least
once every three months to assist displacing of water.
Do not wax your vehicle in direct sunlight. You
should wax after the surfaces have cooled.
CAUTIONl Waxes containing high abrasive com-
pounds should not be used. Such waxes re-
move rust and stains effectively from the
paintwork but they are harmful to the lus-
tre on the painted surface and the plated
surface.
Further, they are harmful to glossy surfa-
ces such as grille, garnish, mouldings, etc.
l Do not use petrol or paint thinners to re-
move road tar or other contamination to
the vehicle surface.
l Do not apply wax on the areas having
black mat coating as it can cause uneven
discolouration, patches, blurs, etc. If
stained with wax, immediately wipe off
with a piece of soft cloth and warm water.Polishing E00901100011
The vehicle should only be polished if the paint-
work has become stained or lost its lustre. Matt-fin-
ish parts and plastic bumpers must not be polished,
polishing these parts will stain them or damage
their finish.Damaged paint E00901200168
Small cracks and scratches in the paint coat should
be touched up as soon as possible with
MITSUBISHI touch-up paint to prevent corrosion.
Check body areas facing the road or the tyres care-
fully for damage to the paint coat caused by flying
stones, etc. The paint code number for your vehicle
can be found on the vehicle information code plate
on the door sill.
Cleaning plastic parts E00901300550
Use a sponge or chamois leather.
If a car wax adheres on a grey or black rough sur-
face of the bumper, moulding or lamps, the surface
becomes white. In such a case, wipe it off using
lukewarm water and soft cloth or chamois leather.
CAUTIONl Do not use a scrubbing brush or other
hard tools as they may damage the plastic
part surface.
l Do not use wax containing compound (pol-
ishing powder) which may damage the
plastic part surface.
Vehicle care
7-04
7

Downloaded from www.Manualslib.com manuals search engine CAUTIONlDo not bring the plastic parts into contact
with petrol, light oil, brake fluids, engine
oils, greases, paint thinners, and sulphu-
ric acid (battery electrolyte) which may
crack, stain or discolour the plastic parts.
If they touch the plastic parts, wipe them
off with soft cloth, chamois or the like
and an aqueous solution of neutral deter-
gent then immediately rinse the affected
parts with water.Chrome parts E00901400014
In order to prevent spots and corrosion of chrome
parts, wash with water, dry thoroughly, and apply a
special protective coating. This should be done
more frequently in winter.
Aluminium wheels* E00901500086
1.Remove dirt using a sponge while sprinkling
water on the wheel.
2. Use neutral detergent on any dirt that cannot
be removed easily with water.
Rinse off the neutral detergent after washing
the wheel.
3. Dry the wheel thoroughly using a chamois
leather or a soft cloth.
CAUTIONl Do not use a brush or other hard imple-
ment on the wheels.
Doing so could scratch the wheels.CAUTIONl Do not use any cleaner that contains an
abrasive substance or is acidic or alka-
line. Doing so could cause the coating on
the wheels to peel or become discoloured
or stained.
l Do not directly apply hot water using a
steam cleaner or by any other means.
l Contact with seawater and road deicer
can cause corrosion. Rinse off such sub-
stances as soon as possible.Window glass E00901600104
The window glass can normally be cleaned using
only a sponge and water.
Glass cleaner can be used to remove oil, grease,
dead insects, etc. After washing the glass, wipe dry
with a clean, dry, soft cloth. Never use the same
cloth to wipe the window glass as would be used to
wipe the paintwork; wax from the painted surfaces
could adhere to the glass and reduce its transparen-
cy and visibility.
CAUTIONl If your vehicle has rain sensor wipers,
place the wiper switch lever in the “”
(OFF) position to deactivate the rain sen-
sor before washing the windscreen. Oth-
erwise, the wipers will operate in the pres-
ence of water spray on the windscreen
and may get damaged as a result.NOTE
l To clean the inside of the tailgate window, al-
ways use a soft cloth and wipe the window
glass along the demister heater element so as
not to cause damage.Wiper blades E00901700017
Use a soft cloth and glass cleaner to remove grease,
dead insects, etc., from the wiper blades. Replace
the wiper blades when they no longer wipe proper-
ly. (Refer to page 8-16.)
Engine compartment E00902100265
Clean the engine compartment at the beginning and
end of winter. Pay particular attention to flanges,
crevices and peripheral parts where dust containing
road chemicals and other corrosive materials might
collect.
If salt and other chemicals are used on the roads in
your area, clean the engine compartment at least ev-
ery three months.
Never spray or splash water on the electrical com-
ponents in the engine compartment, as this may
cause damage.
Do not bring the nearby parts, the plastic parts and
so on into contact with sulphuric acid (battery elec-
trolyte) which may crack, stain or discolour them.
If they are in contact, wipe off with soft cloth, cha-
mois or the like and an aqueous solution of neutral
detergent then immediately rinse the affected parts
with plenty of water.
Vehicle care
7-05
7

Downloaded from www.Manualslib.com manuals search engine Service precautionsE01000100458
Adequate care of your vehicle at regular intervals
serves to preserve the value and appearance as long
as possible.
Maintenance items as described in this owner’s man-
ual can be performed by the owner.
We recommend you to have the periodic inspection
and maintenance performed by a MITSUBISHI
MOTORS Authorized Service Point or another spe-
cialist. In the event a malfunction or other problem
is discovered, we recommend you to have it
checked and repaired. This section contains infor-
mation on inspection maintenance procedures that
you can do yourself. Follow the instructions and
cautions for each of the various procedures.WARNINGl When checking or servicing the inside of
the engine compartment, make sure the
engine is switched off and has had a
chance to cool down.
l If it is necessary to do work in the engine
compartment with the engine running, be
especially careful that your clothing, hair,
etc., does not become caught by the fans,
drive belts, or other moving parts.
l The fan may turn on automatically even
if the engine is not running; turn the igni-
tion key to “LOCK” position and remove
the key to ensure safety while you work
in the engine compartment.
l Do not smoke, cause sparks or allow open
flames around fuel or battery. The fumes
are flammable.WARNINGl Be extremely cautious when working
around the battery. It contains poisonous
and corrosive sulphuric acid.
l Do not get under your vehicle with just
the body jack supporting it. Always use
automotive jack stands.
l Improper handling of components and
materials used in the vehicle can endan-
ger your personal safety. We recommend
you to consult a specialist for necessary in-
formation.Catalytic converter E01000201140
For ordinary use, there are no particular precau-
tions except that of using unleaded petrol.
The exhaust gas scavenging devices used with the
catalytic converter are extremely efficient for the re-
duction of noxious gases. The catalytic converter is
installed in the exhaust system.
It is important to keep the engine properly tuned to
ensure proper catalyst operation and prevent possi-
ble catalyst damage.CAUTIONl Damage to the catalytic converter can re-
sult if your vehicle is not kept in proper
operating condition. In the event of an en-
gine malfunction particularly involving
engine misfire or other apparent loss of
performance, have your vehicle serviced
promptly. Continued operation of your ve-
hicle with a severe overheated condition
may result in possible damage to the con-
verter and vehicle.WARNINGl As with any vehicle, do not park or oper-
ate this vehicle in areas where combusti-
ble materials such as dry grass or leaves
can come in contact with a hot exhaust
since a fire could occur.
l Paint should not be applied to the catalyt-
ic converter.
Maintenance
8-02
8

Downloaded from www.Manualslib.com manuals search engine BatteryE01001202160
The condition of the battery is very important for
quick starting of the engine and proper functioning
of the vehicle’s electrical system. Regular inspec-
tion and care are especially important in cold weath-
er.
Checking battery electrolyte level
The inside of the battery is divided into several com-
partments.
Checking the electrolyte level in each cell after re-
moving the cap.If the part marked (A) inside each cell is below the
surface of the electrolyte (B), the electrolyte level
is normal. Top up the electrolyte with distilled wa-
ter if necessary. Do not overfill the cell; spillage dur-
ing driving could cause damage.
Check the electrolyte level at least once every 4
weeks, depending on the operating conditions.
If the battery is not used, it will discharge by itself
with time.
Check it once every 4 weeks and charge with low
current as necessary.
During cold weather
The capacity of the battery is reduced at low tem-
peratures. This is an inevitable result of its chemi-
cal and physical properties. This is why a very cold
battery, particularly one that is not fully charged,
will only deliver a fraction of the starter current
which is normally available.
We recommend you to have the battery checked be-
fore the start of cold weather and, if necessary,
have it charged or replaced.
This does not only ensure reliable starting, but a bat-
tery which is kept fully charged also has a longer life.
Disconnection and connectionCAUTIONl Do not disconnect the battery terminals
for at least one minute after the ignition
switch is turned “OFF”. If the battery ter-
minals are disconnected immediately af-
ter the ignition switch is turned “OFF”,
the automated manual transmission may
be damaged.
To disconnect the battery cable, stop the engine,
first disconnect the negative (-) terminal and then
the positive (+) terminal.
When connecting the battery, first connect the posi-
tive (+) terminal and then the negative (-) terminal.
NOTE l Open the terminal cover (A) before discon-
necting or connecting the positive (+) termi-
nal of the battery.
l Loosen the nut (B), and then disconnect the
battery cable from the positive (+) terminal.
Maintenance
8-10
8

Downloaded from www.Manualslib.com manuals search engine WARNINGlKeep sparks, cigarettes, and flames away
from the battery because the battery
could explode.
l The battery electrolyte is extremely caus-
tic. Do not allow it to come in contact
with your eyes, skin, clothing, or the pain-
ted surfaces of the vehicle. Spilt electro-
lyte should be flushed immediately with
ample amounts of water.
Irritation to eyes or skin from contact
with electrolyte requires immediate medi-
cal attention.
l Ventilate when charging or using the bat-
tery in an enclosed space.CAUTIONl Never disconnect the battery with the ig-
nition switch in the “ON” position; doing
so could damage the vehicle’s electrical
components.
l Never short-circuit the battery; doing so
could cause it to overheat and be damaged.CAUTIONl Always wear protective eye goggles when
working near the battery.
l If the battery is to be quick-charged, first
disconnect the battery cables.
l In order to prevent a short circuit, be
sure to disconnect the negative (-) termi-
nal first.
l Keep it out of reach of children.
l Do not bring the nearby part, the plastic
parts and so on into contact with sulphu-
ric acid (battery electrolyte) which may
crack, stain or discolour them.
If they are in contact, wipe off with soft
cloth, chamois or the like and an aqueous
solution of neutral detergent then imme-
diately rinse the affected parts with plen-
ty of water.
NOTE
l Keep the terminals clean. After the battery is
connected, apply terminal protection grease.
To clean the terminals, use lukewarm water.
l Check to see if the battery is securely instal-
led and cannot be moved during travel. Also
check each terminal for tightness.
l When the vehicle is to be left unused for a
long period of time, remove the battery and
store it in a place where the battery fluid will
not freeze. The battery should be stored only
in a fully charged condition.
Tyres E01001300226WARNINGlDriving with tyres that are worn, dam-
aged or improperly inflated can lead to a
loss of control or blow out of the tyres
which can result in a collision with seri-
ous or fatal injury.
Maintenance
8-11
8

Downloaded from www.Manualslib.com manuals search engine Tyre inflation pressuresE01001402494ItemTyre sizeNormalAt trailer towingFrontRearFrontRear
Normal tyre
175/65R14 82T
195/50R15 82H
205/45R16 83H2.2 bar (220 kPa),
2.5 bar (250 kPa) *2.2 bar (220 kPa),
2.5 bar (250 kPa) *2.2 bar (220 kPa)2.5 bar (250 kPa)205/45R16 83V2.4 bar (240 kPa),
2.5 bar (250 kPa) *2.4 bar (240 kPa),
2.5 bar (250 kPa) *2.4 bar (240 kPa)2.5 bar (250 kPa)Special low rolling resist-
ance tyre175/65R14 82T
185/55R15 82H2.4 bar (240 kPa),
2.5 bar (250 kPa) *2.4 bar (240 kPa),
2.5 bar (250 kPa) *2.4 bar (240 kPa)2.5 bar (250 kPa)Compact spare tyreT115/70D15
T115/70R154.2 bar (420 kPa)—* : Above 160 km/h (99 mph)

Check the tyre inflation pressure of all the tyres while they are cold; if insufficient or excessive, adjust to the specified value.
After the tyre inflation pressure has been adjusted, check the tyres for damage and air leaks. Be sure to put caps on the valves.
Maintenance
8-12
8

Downloaded from www.Manualslib.com manuals search engine Wheel conditionE01001800407
1- Location of the tread wear indicator
2- Tread wear indicator
Check the tyres for cuts, cracks and other damage.
Replace the tyres if there are deep cuts or cracks.
Also check each tyre for pieces of metal or pebbles.
The use of worn tyres can be very dangerous be-
cause of the greater chance of skidding or hydro-
planing. The tread depth of the tyres must exceed
1.6 mm in order for the tyres to meet the minimum
requirement for use.
If there are tread wear indicators on the tyres, they
will appear in six places on the surface of the tyre
as the tyre wears, thereby indicating that the tyre
no longer meets the minimum requirement for use.
When these wear indicators appear, the tyres must
be replaced with new ones.
Check that the wheel nuts are tightened correctly.
Refer to the section entitled “For emergencies” for
information concerning replacement of the tyres.
NOTE
l The mark and the location of the tyre tread
wear indicators are different depending on
the tyre manufacturer.Replacing tyres and wheels E01007200038CAUTIONlAvoid using different size tyres from the
one listed and the combined use of differ-
ent types of tyres, as this can affect driv-
ing safety.
Refer to “Tyres and wheels” on page
9-12.
l Even if a wheel has the same rim size and
offset as the specified type of wheel, its
shape may prevent it from being fitted cor-
rectly. We recommend you to consult a
specialist before using wheels that you
have.Tyre rotation E01001900121
Tyre wear varies with vehicle conditions, road sur-
face conditions and individual driver’s driving hab-
its. To equalize the wear and help extend tyre life,
it is recommended to rotate the tyres immediately
after discovery of abnormal wear, or whenever the
wear difference between the front and rear tyres is
recognizable.
When rotating tyres, check for uneven wear and
damage. Abnormal wear is usually caused by incor-
rect tyre pressure, improper wheel alignment, out
of balance wheel, or severe braking. We recom-
mend you to have it checked to determine the
cause of irregular tread wear.Tyres that do not have arrows showing rotation directionTyres that have arrows showing rotation directionFrontFront
CAUTIONl A compact spare tyre can be fitted tempo-
rarily in place of a tyre that has been re-
moved during the tyre rotation. However,
it must not be included in the regular tyre
rotation sequence.
Maintenance
8-13
8