brake MITSUBISHI ECLIPSE 1991 Service Manual

REAR SUSPENSION - Rear Suspension Assemblv
REAR SUSPENSION ASSEMBLY
5.REMOVAL AND INSTALLATIONN17GA-BPost-installation Operation
l Check of Wheel Alignment(Refer to P.17-20.)@Check of ParkingBrakeLever Stroke
(Refer to GROUP 5-Service Adjust
ment Procedures.)
l installation of Hole Cover(Refer to GROUP 23-Trims.)9-14 Nm
7-10 ft.lbs.
/
12AO640
\lo-15 Nm7-l 1 ft.lbs.
30-40 Nm
22-29 ft.lbs.
Removal steps
1. Shock absorber installation nut
2. Brake tube bracket installation bolt
l +3. Parking brake cable end
**4. Caliper assembly
5. Center exhaust pipe!rEeverse the removal procedures to reinstall.
6. Gasket(2) 4e: Refer to “Service Points of Removal”.
7. Gasket(3) l + : Refer to “Service Points of Installation”.’+I)
l +8. Propeller shaft installation bolt and nut(4) m : Non-reusable parts

17-22REAR SUSPENSION - Rear Suspension Assembly
40-50 Nm
129-36 ft.lbs./
80-100 Nm
58-72 fiq T
i) 30-35 Nm,22-25 ftlbs.-- -- .-._--.I
17-26 Nm
t
12-19 ft.lbs.\
\
llO-i30 Nm80-94 ft.lbs.
70-85’ Nm51-61ftlbs.
I50-60Nm
36-43 ft.lbs.
70-85Nm51-61ft.lbs.80-94ftlbs.
12AO641Removal steps
+*9. Self locking nut
10. Differential support member
11. Crossmember bracket
4*12. Parking brake cable and rear speed sensorinstallation bolt
13. Cable band
4*14. Rear speed sensor connector with
ABS15. O-ring16. Rear suspension assembly
NOTE(1) Reverse the removal procedures to reinstall.
(2)
+e : Refer to “Service Points of Removal”.
(3) l : Refer to “Service Points of Installation”.
(4) a : Non-reusable parts

REAR SUSPENSION - Rear Suspension ~Assembly
14AO520
12AOlOQ
SERVICE POINTS OF REMOVALN17GQAOa4. REMOVAL OF CALIPER ASSEMBLY
(1) Remove the lock pin, rotate the calipei
&&e-@blyupward, then remove the caliper assembly and secure
it with wire, etc.
Caution
The lock pin has a special grease appl‘ied tq it, so besure not to wipe it off, and ensure that the lock pin
stays clean.
(2) After removing the caliper assembly,
.cover the guide
pin with a cloth, etc.
8. REMOVAL OF PROPELLER SHAFT INSTALLATION
BOLT AND NUT
Place mating marks on the differential carrier companion
flange and the propeller shaft flange yoke.
NOTEThe mating marks should be used as a reference for
re-installation.9. REMOVAL OF SELF LOCKING NUT
(1) Before removing the self’ locking nuts, support the
differential case with a transaxle jack.
(2) Remove the self locking nuts.
12. REMOVAL OF PARKING BRAKE CABLE AND REAR
SPEED SENSOR INSTALLATION BOLT
(1) Lower the transaxle jack slightly.
(2) Remove the parking brake cable installation bolts.
NOTEThe task may be made easier by increasing the gap
between the body and the
crossmember.

17-24REAR SUSPENSION - Rear Suspension Assembly
1
II
brakeA022116. REMOVAL OF REAR SUSPENSION ASSEMBLY
(1) Supporting the rear suspension assembly with a trans-
mission jack, move it toward the rear (in the direction of
wtthe fuel tank).
c1(2) Gradually lower the transmission jack, avoiding contact
with the stabilizer bar and the propeller shaft.
Caution
1. Ensure that the propeller shaft does not bend
greatly.
2.Ensure that the liibro joint does not receive any
shock.
NOTEThe lowering of the rear suspension assembly from the
transmission jack requires three individuals due to the
amount of weight being handled (one on the differen-
tial, and one on either side of the lower arm).
(3) In order to protect the rear suspension assembly dust
shield, support the lower arm ball joint with a wooden
block.
INSPECTIONNl7GCAMl Check crossmember for cracks or other damage.
SERVICE POINTS OF INSTALLATIONN17GOAR -
8.INSTALLATION OF PROPELLER SHAFT INSTALLATIONBOLT AND NUT
Install the propeller shaft to the differential carrier, ensuringthat the mating marks are aligned.
3. INSTALLATION OF PARKING BRAKE CABLE END
NOTE
Connecting a parking brake cable end to parking brake lever
and prying up the parking brake lever, the installation of theother cable end will be easy.
’ice,

17-28REAR SUSPENSION - Trailing Arm
TRAILING ARMr
{EMOVAL AND INSTALLATION
9-14 Nm7-10 ft.lbs.
\SO-110
Nm50-60 Nm36-43 ft.lbs. !65-80 ftlbs.
/160-220 Nm\\\ /zdnnecting
/
/
13
_-_ --- .~~~~116-159 ftlbs.55-65
Nm40-47 ft.lbs.5m
60-72 Nrn43-52 ft.lbs.
/-\
103Removal steps
1. Parking cable end
4*2. Rear brake assembly
3. Rear brake disc
4. Drive shaft and companion flange
installation bolt, nut4I)
l +5. Self locking nut++ 6. Companion flange
7. Rear speed sensor 8. O-ring
+I) ++ 9. Rear axle shaft
10. Dust shield
::11. Self locking nut (upper arm)
12. Self locking nut (lower arm)
13. Parking brake cable and rear speed sensor
installation bolt
14. Trailing arm installation bolt, nut
15. Rear shock absorber installation bolt
16. Trailing arm
12A0639Post-installation Operation
Kheck of Wheel Alignment
(Refer to P.17-20.)@Check of Parking Brake Lever Stroke
(Refer to GROUP 5-Service Adjust-
ment Procedures.)
@Rear Brake Disc Run-out Check
(Refer to GROUP 5-Service Adjust-
ment Procedures.)
NOTE(I) Reverse the removal procedures to reinstall.(2) ++ : Refer to “Service Points of Removal”.(3) W : Refer to “Service Points of Installation”.(4) m : Non-reusable parts(5) *: Indicates parts which should be temporarily tight-
ened, and then fully tightened with the vehicle in
the unladen condition.
9%NlTTA-
“c
_
k.

REAR SUSPENSION - Trailina Arm
12A008’I
SERVICE POINTS OF REMOVALu17mAA2. REMOVAL OF REAR BRAKE ASSEMBLY
Remove the rear brake assembly installation
bolts, then
suspend the rear brake assembly from the
vehrcle, with
wire, etc.
5. REMOVAL OF SELF LOCKING NUT
With the special tool, secure the rear axle shaft, then
remove the self locking nut.
9. REMOVAL OF REAR AXLE SHAFT
With the special tool, remove the rear axle shaft.
11. REMOVAL OF SELF LOCKING NUT (UPPER ARM)
With the special tool, disconnect the upper arm ball joint
and knuckle.
Caution
While the special tool is being used, do not remove the
self locking nut; only loosen it.
12. REMOVAL OF SELF LOCKING NUT (LOWER ARM)
With the special tool, disconnect the lower arm ball joint
and knuckle.
Caution
While the special tool is being used, do not remove the
self locking nut; only loosen it.

17-32REAR SUSPENSION - Shock Absorber Assembly
SHOCK ABSORBER ASSEMBLY
REMOVAL AND INSTALLATION+4zNI’INA-B
40-50 Nm
29-36 ft.lbs.
/
12AO303Post-installation Operation
l installation of Trunk Room Trim(Refer to GROUP 23-Trims.)Removal steps
NOTE
Reverse the removal procedures to reinstall.
1. Shock absorber upper installation nut
2. Brake tube bracket installation bolt
3. Shock absorber lower installation bolt
4. Shock absorber assembly
h

-.
J-
REAR SUSPENSION - Stabilizer Bar
STABILIZER BAR:_-REMOVAL AND INSTALLATION/rq7lA-i.i;: 112AO620
70-85 Nm110-130 Nm51-81 ft.lbs.80-94 ftlbs.9-14 Nm
7-10 ft.lbs./4
IL-v \
‘3w35-45 Nm
25-33 ft.lbg.Removal steps
::
1. Self locking nut
2. Crossmember bracket‘----e212A01133. Parking brake cable and rear speed sensormeA
installation bolt
4. Stabilizer bracket5. Bushing
+e l +6. Self locking nut7. Joint cup (A)
8. Stabilizer rubber9. Joint cup
(B)+e l a 10. Self locking nut++ l + 11. Stabilizer link!ykeverse the removal procedures to reinstall.
12. Joint cup (A)(2) +I) : Refer to “Service Points of Removyl”.
13. Stabilizer rubber(3) l * : Refer to “Service Points of Installation”.
4*14. Stabilizer bar(4) m : Non-reusable parts
L

TRANSAXLE ’
MANUAL AND AUTOMATICCONTENTS
;-AUTOMATICTRANSAXLE
.....................................................137ANNULUS GEAR AND TRANSFER DRIVE GEAR SET (F4A22)..........315ANNULUS GEAR AND TRANSFER DRIVE GEAR SET(F4A33.W4A33)...........................................................................................317CENTERDIFFERENTIAL(W4A33).............................................................329DIFFERENTIAL............................................................................................319ENDCLUTCHASSEMBLY.........................................................................309EXTENSIONHOUSINGASSEMBLY(W4A33).........................................337FRONTCLUTCHASSEMBLY....................................................................302FRONTOUTPUTSHAFT(W4A33)...........................................................332GENERALINFORMATION.........................................................................137KICKDOWNSERVO....................................................................................322LOW-REVERSEBRAKE..............................................................................323OILPUMP...................................................................................................299PLANETARYGEARSET............................................................................311PLANETARYGEARSET............................................................................313REARCLUTCHASSEMBLY(F4A22)........................................................304REARCLUTCHASSEMBLY(FQA33sW4A33)............................................307SERVICEADJUSTMENTPROCEDURES..................................................Drive
Shaft,OilSealsReplacement....................................................;;;
InhibitorSwtchAdjustment................................................................21 1KeyInterlockMechanismCheck.....................................................KrckdownServoAdjustment..................................zii..............................
LinePressureAdjustment...................................................................213
ReducingPressureAdjustment.........................................................214Selector Lever Operation Check........................................................210ShiftLockMechanismCheck...............................................................21 1SpeedometerCableReplacement.........................................................Throttle-posltipn Sensor Adjustment.................................................z2:
TransaxleFluIdLevelInspectIon......................................................209
TransaxleFluidReplacement.............................................................209
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................;“5”9
GeneralSpeclficatlons..................................................................1%Lubricants..................................................................................Sealants and Adhesives..............................................................izi
Serwce Speclflcatlons..................................................159...............Spacer andSnapRing.,.,.............................................................Spacer Set..................................................................1::Torque Speclflcatlons...........................................166Valve Body Spring Identification Chart.....................
.................160
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLEASSEMBLY(WA22)............................................................zTRANSAXLE
ASSEMBLY(F4A33.W4A33)................................................TRANSAXLECONTROL.............................................................................;;;TRANSAXLE
OILCOOLER........................................................................TRANSFER..................................................................................................fg
TRANSFERASSEMBLY.............................................................................333TRANSFERCASEADAPTERSUBASSEMBLY(W4A33).......................339TRANSFER CASE SUB ASSEMBLY (W4A33)341TRANSFER SHAFT (F4A33)TROUBLESHOOTING..................................................................................................................................................................................................f;;VALVE
BODY.............................................................................................324
MANUAL TRANSAXLE .......................................2CLUTCHHOUSINGASSEMBLY...............................................................DIFFERENTIAL ASSEMBLY ,....._................................................................E
5TH-SPEEDSYNCHRONIZERASSEMBLY...............................................42GENERALINFORMATION.........................................................................2.-.INPUTfj,-,A,TASSEMBLY.....................................................INPUTSHAFTASSEMBLY.....................................................;
INTERMEDIATE GEAR ASSEMBLY..........................................................56OUTPUT
SHAFT ASSEMBLY....................................................................61SERVICEADJUSTMENTPROCEDURES..................................................DriveShaftOilSealsReplacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle Oil Level
InspectIon..............................................................‘liTransaxle Oil Replacement....................................................................
I3
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILSANDFORKS........................................................................g
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................1:
General Specifications5Lubricants..........................................................................................................................................................................10Sealants and Adhesives
Service Specifications
....................................................................................................................................................1:Snap Ring (for Adjustment) and Spacer...............................................
Torque Specifications.............................................................................
i
SPEEDOMETERGEARASSEMBLY..........................................................TRANS&G.E................................................................................................zTRANSAXLEA!jSEMBLY
........................................................i?3TFlANSAXLEASSEMBLY........................................................TRANSAXLECONTROL.............................................................................g
TROUBLESHOOTING..................................................................................12
MANUAL TRANSAXLE ......................................BACKUPLIGHTSWITCH...........................................................................g
CENTERDIFFERENTIAL.............................................................................103CLUTCHHOUSINGASSEMBLY...............................................................DRIVE BEVEL GEAR ASSEMBLY;g
...... .......................................................DRIVENBEVELGEARASSEMBLY...................................a......................EXTENSIONHOUSINGASSEMBLY.........................................................;g
5Tf.jSPEEDSYNCHRONIZERASSEMBLY...............................................101
FRONTDlFFERENTlAL...............................................................................106
FRONTOUTPUTSHAFTASSEMBLY......................................................106
GENERALI~~~~MATN)N...............................................................,.,.......66INPUTSHAFTASSEMBLY........................................................................l~ER,“,EDlATEGEARASSMBLY..........................................................;;i
SERVICEADJUSTMENTPROCEDURES..................................................Drive Shaft Oil Seals Replacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle
Ojl Level lnspectlon..............................................................;l
Transaxle 011 R~pb33ment....................................................................79Transfer
OilSealReplacement.............................................................80
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILASSEMBLY............................................................................,z
SPECIALTOOLS.........................................................................................76
SPECIFICATIONS........................................................................................6g
GeneralSpecifications...........................................................................6g
Lubricants...............................................................................................75
SealantsandAdhesives........................................................................76
ServiceSpecifications............................................................................6gSnap Ring (for Adjustment) and Spacer...............................................7 o
TorqueSpecifications.............................................................................74
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLE................................................................................................1:TRANSAXLEASSEMBLY...........................................................................86TRANSAXLE
CONTROL
.............................................................................TRANSFER...............................................................................................
g.._TRANSFERA!333lBLY.............................................................................,24
TRANSFERCASEADAPTERSUBASSEMBLY.......................................131TRANSFERCASESUBASSEMBLY.........................................................TR,,UBLES,,OO,,NG..................................................................................1;;

MANUAL TRANSAXLE - Transaxle Assemblv 2743
TRANSAXLE ASSEMBLY
.._DISASSEMBLY AND REASSEMBLYN21ME-A
__
30-42 Nm22-30 ft.lbs.30-35 Nm22-25 ftlbs.q l4
ig5 !
----7m
IQ15-22 Nm
II-15 ft.lbs.
4.0-5.5 Nm2.9-3.9 ft.lbs.1I”I
a
140-160 Nmf
102-115 ft.lbs.
Disassembly steps
1. Bolt
l + 2. Rear cover
3. Wave spring
l 4. Screw bolts
5. Reverse brake cone
6. Backup light switch
7. Gasket
8. Poppet plug
9. Poppet spring
10. Poppet ball
11. Bolt
12. Speedometer driven gear assembly
l * 13. Air breather
*I) l * 14. Spring pin+I) l * 15. Lock nut
140-160102-115
TFMOOl6
+e I)+ 16. Lock nut
17. 5th speed synchronizer assembly
18. 5th speed shift fork
19. Synchronizer ring
20. 5th speed gear
21.Needle
bearing
22. 5th speed intermediate gear
NOTE(1) Reverse the disassembly procedures to reasseinble.
(2) ++ : Refer to “Service Points of Disassembly”.(3) l * : Refer to “Service Points of ReaSsembly”:(4) m : Non-reusable parts