automatic transmission MITSUBISHI ENDEAVOR 2004 Service User Guide

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2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 10: Exploded View And Torque Specification Automatic Transaxle System (3 Of 5)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 11: Exploded View And Torque Specification Automatic Transaxle
System (4 Of 5)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 12: Exploded View And Torque Specification Automatic Transaxle System (5 Of 5)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Required Special Tools:
MB990607: Torque Wrench Socket MB990930: Installer Adapter MB990931: Installer Adapter MB990936: Installer Adapter MB990938: Handle MB991625: Special Socket (41) MB991632: Clearance Dummy Plate MD998323: Bearing Installer MD998333: Oil Pump Remover MD998338: Oil Pump Remover MD998412: Guide MD998913: Dial Gauge Extension MD998924: Spring Compressor Retainer
DISASSEMBLY
CAUTION:
Because the automatic transaxle is manufactured
from high-precision parts, care must be taken not
to scratch or damage these parts during
disassembly and assembly. The working area should be covered with a
rubber mat to keep it clean at all times. Do not wear any cloth gloves and do not use any
shop towels during disassembly. Use only nylon
cloth, paper towels or any other lint-free material. Parts which have been disassembled should all
be cleaned. Metal parts can be cleaned with
normal detergent, but they should be dried
completely using compressed air. Clutch discs, plastic thrust plates and rubber
parts should be cleaned with automatic

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

1. Remove the transfer and O-ring < W4A5A >
2. Use a dial gauge to measure the input shaft end play.
3. Remove the torque converter.
4. Remove each bracket.
5. Remove the dipstick.
6. Remove the eye bolt, gaskets and the oil cooler feed tube.
Fig. 13: Measuring Input Shaft End Play
transmission fluid (ATF). If the transaxle body has been damaged,
disassemble and clean the cooler system.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
7. Remove the input shaft speed sensor and output shaft speed sensor.
Fig. 14: Identifying Input Shaft Speed Sensor And Output Shaft Speed
Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. Loosen the manual control lever tightening nut, and then remove the manual
control lever, and the park/neutral position switch. CAUTION: The manual control lever tightening nut must be
removed before removing the valve body. If the
valve body is removed before the nut, the
park/neutral position switch will be damaged.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 15: Identifying Manual Control Lever And Park/Neutral Position Switch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
9. Remove the sealing cap and o-ring.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 16: Identifying Sealing Cap

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
10. Remove the valve bod
y cover.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 17: Identifying Valve Body Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
11. Remove the manual control shaft detent.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 18: Identifying Manual Control Shaft Detent

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
12. Disconnect the solenoid valve harness from the valve by undoing the fluid
tem
perature sensor and all the connectors.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor