transmission oil MITSUBISHI ENDEAVOR 2004 Service User Guide

Fig. 105: Applying Bead Of Sealant

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
55. Install the rear cover, and tighten its mounting bolts to the specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 110: Placing Two Beads Of Solder On Underdrive Clutch Retainer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
60. Install special tool MD998412 as shown.
61. Install the oil pump to the transaxle case.
62. Tighten the oil pump mounting bolts (six pieces) to the specified torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
NOTE: Do not install the oil pump gasket at this time.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 111: Installing Special Tool MD998412

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
63. Remove the oil pump mounting bolts.
64. Using special tools MD998333, remove the oil pump and the crushed solders.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 112: Using Special Tools And Removing Oil Pump

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
65. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value.
66. Select a thrust washer number 1 whose thickness corresponds to the measured
value from table below.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 115: Installing Thrust Washer Number 1

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
68. Install special tool MD998412 as shown.
69. Install the new oil pump gasket on the transaxle case.
70. Install the oil pump and tighten the mounting bolts (six pieces) to the specified
torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 116: Installing Oil Pump Using Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
71. Make sure that the input shaft end play meets the standard value.
Standard value: 0.70 - 1.45 mm (0.028 - 0.057 inch)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 117: Measuring Input Shaft End Play

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
72. Install the oil filter.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 118: Installing Oil Filter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
73. Use special tools MB990936 and MB990938 to tap the differential bearing
outer race in the transaxle case.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 125: Using Special Tools And Pressing Outer Race Into Housing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
82. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the torque converter housing in the
area shown.
NOTE: Be sure to install the case quickly while the sealant is
wet (with 15 minutes).
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

90. Install the strainer and second brake retainer oil seal.
Fig. 133: Installing Strainer And Second Brake Retainer Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
91. Insert a new O-ring to the groove of the solenoid valve harness connector.
92. Insert the solenoid valve harness connector into the hole from the inside of the
transaxle case so it is oriented as shown in the illustration. Then secure the
sna
p rin
g to the connector
groove.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor