engine MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Start the engine.
3. Check the data list.
Item 02: Ambient air temperature sensor.
Check that the ambient temperature matches the displayed value on
the scan tool.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor within the specified range?

YES:
Replace the A/C-ECU. Then go to Step 7 .
NO:
Go to Step 4.
STEP 4. Check A/C-ECU connectors C-16, C-17 and ambient air
temperature sensor connector A-22 for loose, corroded or damaged
terminals, or terminals pushed back in the connector.NOTE: When this DTC is set and the system is fail-safe
status, the value of service data displays 20°C.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Ignition switch: ON
3. Check the data list.
Item 03: air thermo sensor.
Check that the passenger room temperature matches the displayed
value on the scan tool while the engine is cold.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor within the specified range?

YES:
Replace the A/C-ECU. Then go to Step 7 .
NO:
Go to Step 4.
STEP 4. Check A/C-ECU connectors C-16, C-17 and air thermo sensor
connector C-122 for loose, corroded or damaged terminals, or terminals
pushed back in the connector.

Q: Are A/C-ECU connectors C-16, C-17 and air thermo sensor connector
C-122 in good condition?

YES:
Go to Step 5.
NO:
Repair or replace the connector. Refer to
HARNESS
CONNECTOR INSPECTION
. Then
go to Ste
p 7 .
NOTE: When this DTC is set and the system is fail-safe
status, the value of service data displays -6°C.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

STEP 2. Recheck for diagnostic trouble code.

Recheck if the DTC is set.
1. Erase the DTC.
2. Turn the ignition switch to "ON" position.
3. Check if the DTC is set.
Q: Is the check result satisfactory?

YES:
It can be assumed that this malfunction is intermittent. Refer to
HOW TO USE TROUBLESHOOTING/ INSPECTION SERVICE POINTS
.
NO:
Go to Step 3.
STEP 3. Using scan tool MB991958, check data list item 04: A/C pressure
sensor.

1. Connect scan tool MB991958 to the data link connector.
2. Assemble a manifold gauge onto the high pressure service valve.
3. Turn ON the engine and then turn ON the air conditioner switch.
4. Check the data list.
Item 04: A/C pressure sensor. Check that the refrigerant pressure matches the displayed value on the
scan tool.
5. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor within the specified range?

CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

1. Assemble a gauge manifold on the high pressure service valve.
2. Disconnect the A/C pressure sensor connector and connect special tool
MB991658 as shown in the illustration.
3. Turn ON the engine and then turn ON the air conditioner switch.
Fig. 45: Checking A/C Pressure Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Start the engine.
3. Check the data list.
Item 10: air mix potentiometer.
Check that the set position of the heater control matches the displayed
position on the scan tool.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor within the specified range?

YES:
Replace the A/C-ECU. Then go to Step 7 .
NO:
Go to Step 4.
STEP 4. Check A/C-ECU connectors C-16, C-17 and air mixing damper
control motor and potentiometer connector C-109 for loose, corroded or
damaged terminals, or terminals pushed back in the connector.

Q: Are A/C-ECU connectors C-16, C-17 and air mixing damper control
motor and potentiometer connector C-109 in good condition?

YES:
Go to Step 5.
NO:
Repair or replace the connector. Refer to
HARNESS
CONNECTOR INSPECTION
. Then
go to Ste
p 7 .

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Start the engine.
3. Check the data list.
4. Use scan tool MB991958 to run the actuator test.
Item 10: air mix damper motor (MAX COOL position)
Item 11: air mix damper motor (middle position)
Item 12: air mix damper motor (MAX HOT position)
Check that the air mixing damper control motor operates.
5. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Does the motor operate normally?

YES:
Replace the A/C-ECU. Then go to Step 7 .
NO:
Go to Step 4.
STEP 4. Check A/C-ECU connectors C-16 and air mixing damper control
motor and potentiometer connector C-109 for loose, corroded or damaged
terminals, or terminals pushed back in the connector.

Q: Are A/C-ECU connectors C-16 and air mixing damper control motor
and potentiometer connector C-109 in good condition?

YES:
Go to Step 5.
NO:
Repair or replace the connector. Refer to
HARNESS
CONNECTOR INSPECTION
. Then
go to Ste
p 7 .

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 77: Connecting Scan Tool MB991958 To Data Link Connector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2. Start the engine.
3. Check the data list.
Item 12: Air outlet c/o potentiometer.
Check that the set position of the heater control matches the displayed
position on the scan tool.
4. Turn the ignition switch to the "LOCK" (OFF) position
Q: Is the sensor within the specified range?

YES:
Replace the A/C-ECU. Then go to Step 7 .
NO:
Go to Step 4.
STEP 4. Check A/C-ECU connectors C-16, C-17 and mode selection
damper control motor and potentiometer connector C-123 for loose,
corroded or damaged terminals, or terminals pushed back in the
connector.

Q: Are A/C-ECU connectors C-16, C-17 and mode selection damper
control motor and potentiometer connector C-123 in good condition?

YES:
Go to Step 5.
NO:
Repair or replace the connector. Refer to
HARNESS
CONNECTOR INSPECTION
. Then
go to Ste
p 7 .

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

2. Start the engine.
3. Use scan tool MB991958 to run the actuator test.
Item 13: air mix damper motor (FACE position)
Item 14: air mix damper motor (FOOT/FACE position)
Item 15: air mix damper motor (FOOT position)
Item 16: air mix damper motor (DEF/FOOT position)
Item 17: air mix damper motor (DEF position)
Check that the mode selection damper control motor operates.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor within the specified range?

YES:
Replace the A/C-ECU. Then go to Step 7 .
NO:
Go to Step 4.
STEP 4. Check A/C-ECU connector C-16 and mode selection damper
control motor and potentiometer connector C-123 for loose, corroded or
damaged terminals, or terminals pushed back in the connector.

Q: Are A/C-ECU connector C-16 and mode selection damper control
motor and potentiometer connector C-123 in good condition?

YES:
Go to Step 5.
NO:
Repair or replace the connector. Refer to
HARNESS
CONNECTOR INSPECTION
. Then
go to Ste
p 7 .

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

2. Turn the ignition switch to the "ON" position.
3. Check if the DTC is set.
4. Turn the ignition switch to the "LOCK" (OFF) position. Q: Is the check result satisfactory?

YES:
There is an intermittent malfunction such as poor engaged connector
(s) or open circuit (Refer to
HOW TO USE TROUBLESHOOTING/
INSPECTION SERVICE POINTS
).
NO:
Replace the A/C-ECU. On completion, check that the DTC is not
reset.
DTC U1100: POWERTRAIN CONTROL MODULE TIME-OUT (RELATED TO ENGINE) TROUBLE JUDGMENT The A/C-ECU receives engine control system-related signal from the powertrain
control module. If the ECU cannot receive the signal, DTC U1100 will be set. TECHNICAL DESCRIPTION (COMMENT)
CURRENT TROUBLE
Connector(s) or wiring harness in the CAN bus lines between the powertrain
control module and the A/C-ECU, the power supply system to the powertrain
control module, the powertrain control module itself, or the A/C-ECU may be
defective.
PAST TROUBLE
If DTC U1100 is stored as a past trouble, carry out diagnosis with particular
emphasis on wiring and connector(s) in the CAN bus line between the A/C-
ECU
and the powe
rtrain
control m
odu
le, and the powe
r supp
ly syste
m to the
CAUTION: If DTC U1100 is set in the A/C-ECU, diagnose the
CAN main bus line.
CAUTION: Whenever the ECU is replaced, ensure that the
communication circuit is normal.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 99: Connecting Scan Tool MB991958 To Data Link Connector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2. Turn the ignition switch to the "ON" position.
3. Diagnose the CAN bus line.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the CAN bus line found to be normal?

YES:
Go to Step 2.
NO:
Repair the CAN bus lines (Refer to
PRECAUTIONS ON HOW TO
REPAIR THE CAN BUS LINE
).
2.
STEP 2. Using scan tool MB991958 read the powertrain control module
diagnostic trouble code.

Check whether an engine and automatic transaxle DTCs are set or not.
1. Turn the ignition switch to the "ON" position.
2. Check for engine and automatic transaxle DTCs.
3. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?

YES:
Go to Step 3.
NO:
Diagnose the powertrain control module (Refer to
DIAGNOSTIC
TROUBLE CODE CHART
).

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor