MITSUBISHI ENDEAVOR 2004 Service Repair Manual
ENDEAVOR 2004
MITSUBISHI
MITSUBISHI
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MITSUBISHI ENDEAVOR 2004 Service Repair Manual
Page 1600 of 3870
1. Use a scraper to clean the gasket surface of the cylinder head assembly.
2. Using special tool MD998051 and a torque wrench, tighten the bolts to the
specified torque in the order shown in the illustration. (in two or three cycles)
Tightening torque: 108 +/- 5 N.m (80 +/- 3 ft-lb) +/- 0 N.m (0 in-lb) +/-
108 +/- 5 N.m (80 +/- 3 ft-lb)
damage may result.
CAUTION: Install the head bolt washers with the beveled
side facing upwards as shown in the illustration.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 85: Tightening Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
TIMING BELT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 86: Removal And Installation Of Timing Belt
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Required Special Tools:
MB991800: Pulley Holder MB991802: Pin B MD998767: Tensioner Pulley Socket Wrench MD998769: Crankshaft Pulley Spacer
REMOVAL SERVICE POINTS << A >> CRANKSHAFT PULLEY REMOVAL Use special tools MB991800 and MB991802 to remove the crankshaft pulley from
the crankshaft.
CAUTION: Use only the specified special tools, or a damaged
pulley damper could result.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 87: Removing Crankshaft Pulley From Crankshaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >> TIMING BELT REMOVAL 1. Turn the crankshaft clockwise to align each timing mark and to set the number
1 c
ylinder to com
pression to
p dead center.
CAUTION: Never turn the crankshaft counterclockwise.
2004 Mitsubishi Endeavor Limited
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Fig. 88: Turning Crankshaft Clockwise To Align Each Timing Mark And To Set Number 1 Cylinder
2004 Mitsubishi Endeavor Limited
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Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. If the timing belt is to be reused, chalk an arrow on the flat side of the belt,
indicating the clockwise direction.
3. Loosen the center bolt of the tensioner pulley, then remove the timing belt.
INSTALLATION SERVICE POINTS >>A<< AUTO-TENSIONER INSTALLATION 1. If the auto-tensioner rod remains fully extended, set according to the following
procedure.
1. Place two dolly blocks in a vice as shown in the illustration, and then
place the auto-tensioner in the vice. CAUTION: Place the auto-tensioner perpendicular to the
jaws of the vice.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 89: Identifying Two Dolly Blocks
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: Never compress the pushrod too fast, or it
may be damaged.
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Fig. 90: Identifying Pin Hole A And B
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Slowly compress the pushrod of the auto-tensioner until pin hole A in the
pushrod is aligned with pin hole B in the cylinder.
3. Insert the setting pin into the pin holes once they are aligned.
NOTE: If replacing the auto-tensioner, the pin will already
be inserted into the pin holes of the new part.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
