Sensor MITSUBISHI ENDEAVOR 2004 Service Manual PDF

2. Disconnect appropriate front impact sensor connector. Disconnect electrical
sensor. Remove front impact sensor nuts. Remove front impact sensor. See
Fig. 6
or Fig. 7
.
3. To install, reverse removal procedure. Tighten front impact sensor nuts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
Fig. 6: Identifying Front Impact Sensor (Single
-stage Air Bag System)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

Fig. 7: Identifying Front Impact Sensor (Dual
-stage Air Bag System)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTRUMENT PANEL Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Turn ignition
off. Disable air bag system. See DISABLING & ACTIVATING AIR BAG
SYSTEM
.
2. Remove driver-side air bag module and steering wheel. See DRIVER
-SIDE
AIR BAG MODULE & CLOCKSPRING
. Remove front scuff plates.
Remove cowl side trim. Remove floor console assembl
y. See FLOOR

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

CONSOLE ASSEMBL
Y . Remove left and right A-pillar trim panels.
Remove hood lock release handle.
3. Remove end panel. See Fig. 8
. Remove driver-side knee bolster. Remove fog
light switch. Remove steering column upper and lower covers. Remove
combination meter assembly. Remove center panel assembly. Remove air
vents. Remove radio panel. Remove AC-heater control assembly.
4. Remove hazard warning switch. Remove console meter hood. Remove multi-
center display unit. Remove audio components. Remove glove box assembly.
Remove left and right speaker covers. Remove speakers. Disconnect
clockspring and steering column switch connectors. Remove photo sensor and
photo sensor clamp.
5. Remove interior temperature sensor. Disconnect passenger-side air bag module
connector. Remove left and right center instrument panel brackets. Disconnect
remaining electrical connectors. Remove instrument panel nuts and bolts.
Remove instrument panel.
6. To install, reverse removal procedure. Tighten NEW steering wheel nut and
drive
r-side air ba
g module bolts to s
pecification. Activate air ba
g system.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

Fig. 8: Identifying Instrument Panel Components

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
OCCUPANT CLASSIFICATION SENSOR
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
Remove passenger-side front seat assembly.
2. To install, reverse removal procedure. Perform occupant classification
calibration procedure. See OCCUPANT CLASSIFICATION SENSOR
under REMOVAL & INSTALLATION. Tighten front seat nuts and bolts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
PASSENGER-SIDE AIR BAG MODULE Removal & Installation (Single Stage AIR Bag System) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Turn ignition
off. Disable air bag system. See DISABLING & ACTIVATING AIR BAG
SYSTEM
.
2. Remove instrument panel. See INSTRUMENT PANEL
. Remove passenger-
side air bag module bracket. See Fig. 9
. Remove passenger-side air bag
module.
3. To install, reverse removal
procedure. Activate ai
r ba
g system.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

See OCCUPANT CLASSIFICATION SENSOR CALIBRATION
under
COMPONENT TESTING. Tighten seat belt pretensioner anchor bolts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
Fig. 12: Identifying Passenger Seat Slide Adjuster Rear Cover (Dual
-stage Air
Bag System)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEAT SLIDE SENSOR (DUAL STAGE AIR BAG SYSTEM) Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove driver seat. Remove seat slide sensor bolt. See Fig. 13
. Remove seat

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

slide sensor.
3. To install, reverse removal procedure. Tighten seat slide sensor bolt and front
seat bolts to specification. See TORQUE SPECIFICATIONS
. Activate air
bag system.
Fig. 13: Identifying Seat Slide Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SIDE IMPACT AIR BAG MODULE Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Disconnect wiring under appropriate front seat. Remove seat nuts and bolts.
Remove seat from vehicle. Remove bolts securing seat back assembly to seat
recliner hin
ges. Remove front seat back assembl
y.
NOTE: Side impact air bag module is replaced with seat back
assembly and cannot be serviced separately.
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

3. To install, reverse removal procedure. Tighten front seat nuts and bolts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
SIDE IMPACT SENSOR Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove appropriate B-pillar trim panel. Remove seat belt pretensioner. See
SEAT BELT PRETENSIONER
. Remove side impact sensor nuts. See Fig.
14 . Disconnect side impact sensor electrical connector. Remove side impact
sensor.
3. To install, reverse removal procedure. Tighten side impact sensor nuts and seat
belt pretensioner anchor bolts to specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
Fig. 14: Identifying Side Impact Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SRS ELECTRONIC CONTROL UNIT (SRS ECU)
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

TORQUE SPECIFICATIONS DIAGNOSTICS INITIAL SRS DIAGNOSTIC PROCEDURE (DUAL-STAGE AIR BAG SYSTEM) Application
Ft. Lbs. (N.m)
Front seatBack bolts
25-40 (34-54)
Bolts
25-40 (34-54)
Nuts
18-26 (24-35)
Seat belt pretensioner anchor bolts
24-40 (33-54)
Steering wheel nut
24-36 (33-49)
INCH Lbs. (N.m)
Clockspring screws
5-7 (0.56-0.79)
Driver-side air bag module bolts
62-97 (7.0-11.0
Front impact sensor nuts
44-89 (5.0-10.0)
Passenger-side air bag module bolts
(1)
Seat slide sensor bolt
35-53 (4.0-6.0)
Side impact sensor nuts
44-89 (5.0-10.0)
SRS ECUBracket nuts
44-89 (5.0-10.0)
Nuts
44-89 (5.0-10.0)
(1)
Information is not available.
WARNING:Accidental air bag deployment is possible. Personal
in
jury ma
y result. Follow air ba
g service precautions
to prevent accidental air bag deployment and
personal injury. See AIR BAG SAFETY
PRECAUTIONS
.
NOTE: AIR BAG warning light will come on if battery voltage is
low. Ensure battery is fully charged. When battery voltage
is restored to normal, AIR BAG warning light will go out.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

1A

Driver-side front impact sensor short circuit
1B

Driver-side front impact sensor open circuit
1C

Driver-side front impact sensor short to voltage
1D

Driver-side front impact sensor short to ground
2A

Passenger-side front impact sensor short circuit
2B

Passenger-side front impact sensor open circuit
2C

Passenger-side front impact sensor short to voltage
2D

Passenger-side front impact sensor short to ground
11
Front impact sensor short circuit
12
Front impact sensor either circuit open/no power
13
Front impact sensor both circuits open/no power
14
Analog "G" sensor system
15
Safing "G" sensor short circuit
16
Safing "G" sensor open circuit
17
Safing "G" side impact sensor
21
Driver-side air bag module short circuit
22
Driver-side air bag module open circuit
24
Passenger-side air bag module short circuit
25
Passenger-side air bag module open circuit
26
Driver-side seat belt pretensioner short circuit
27
Driver-side seat belt pretensioner open circuit
28
Passenger-side seat belt pretensioner short circuit
29
Passenger-side seat belt pretensioner open circuit
31 & 32
SRS ECU capacitor circuit
34
SRS ECU connector lock circuit
35
SRS ECU air bag system deployment
41
SRS ECU power circuit (Fuse No. 2)
42
SRS ECU power circuit (Fuse No. 3)
43
AIR BAG warning light does not illuminate
43
AIR BAG warning light stays illuminated
44
AIR BAG warning light

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems