table MITSUBISHI ENDEAVOR 2004 Service Manual PDF

1. Measure the crankshaft journal diameter and confirm its classification from the
following table. In the case of a crankshaft supplied as a service part,
identification colors/marks of its journals are painted/stamped at the positions
shown in the illustration.
Fig. 141: Identifying Color On Crankshaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. The cylinder block bearing bore diameter identification marks are stamped at
the
position shown in the illustration from left to ri
ght, be
ginnin
g at No. 1.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 143: Carnkshaft Identification Marking Char
t
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. From the above table, select a bearing whose size is appropriate for the
crankshaft journal outside diameter. If the crankshaft journal outside diameter
ID color is "yellow" and the cylinder block bearing bore ID mark is "III," for
example, select a bearing whose ID color is "green" < No.1, 4 > or "red" <
No.2, 3 >.
If there is no ID color paint on the crankshaft, measure the journal outside
diameter and select a bearing appropriate for the measured valve.
Fig. 144: Identifying Color On Bearing

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

2004 ENGINE
Engine - Endeavor
GENERAL DESCRIPTION The 6G75 (3.8L) engine is a six-cylinder engine. The cylinder numbers are assigned
as 1-3-5 for the right bank and 2-4-6 for the left bank from the front of the engine
(timing belt side). This engine is fired in the order of 1-2-3-4-5-6 cylinders.
Fig. 1: General Specification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DIAGNOSIS
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor


2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 12: Identifying Standard Value Specification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Tighten the tension pulley fixing nut.
Tightening torque: 49+/-10 N.m (36+/-7 ft-lb)
POWER STEERING DRIVE BELT TENSION CHECK Check the drive belt tension by the following procedure. < WHEN USING SCAN TOOL MB991958 > Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly) [MB991824: Vehicle
Communication Interface (V.C.I.)] MB991668: Belt Tension Meter Set NOTE: Because the frequency depends on the belt material,
confirm Part No. shown on the reverse of the belt.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

1. Disconnect the clock spring connector C-306.
Fig. 29: Disconnecting Clock Spring Connector C
-306

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Measure the resistance between clock spring connector C-306 (clock
spring side) terminals 2 and 3. Operate the right and left remote controlled
radio switches, and check that the table below is satisfied.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 31: Switch Position Table

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Q: Is the resistance between terminals 2 and 3 normal?
YES: This malfunction is intermittent. Refer to HOW TO COPE WITH
INTERMITTENT MALFUNCTIONS
.
NO: Go to Step 8.
STEP 8. Measure the resistance at clock spring terminal.
1. Remove the clock spring (Refer to AIR BAG RESTRAINT
SYSTEMS
).
2. Measure the resistance at clock s
prin
g connectors C-303 and C-306.
NOTE: When checking the right remote controlled radio
switch, do not operate the left remote controlled
radio switch.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 38: Switch Position Table

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Q: Are the resistance at the right remote controlled radio switch normal?
YES: Replace the radio, CD player and CD changer.
NO: Replace the remote controlled radio switch (RH).
INSPECTION PROCEDURE 3: The System does not Recognize the Remote Controlled Radio Switch (RH) Only. <
vehicles with seven speakers >. CIRCUIT OPERATION Refer to INSPECTION PROCEDURE 2
.
TECHNICAL DESCRIPTION (COMMENT) Refer to INSPECTION PROCEDURE 2
.
TROUBLESHOOTING HINTS Refer to INSPECTION PROCEDURE 2
.
DIAGNOSIS Required Special Tool:
MB991223: Harness set

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

STEP 1. Measure the resistance at remote controlled radio switch (RH).
1. Remove the airbag module (Refer to AIR BAG RESTRAINT
SYSTEMS
).
2. Measure the resistance by operating the remote controlled radio switch
(RH) in each position.
Fig. 39: Switch Position Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 44: Switch Position Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Is the resistance at the left remote controlled radio switch normal?
YES: Go to Step 2.
NO: Replace the remote controlled radio switch (LH).
STEP 2. Check the radio switch (LH) connector C-311 and clock spring
connector C-303 for loose, corroded or damaged terminals, or terminals
pushed back in the connector.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 6: Attaching Camber/Caster/Kingpin Gauge

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
If the camber is outside of the standard value, perform the following adjustment
procedures.
1. Estimate how much additional camber adjustment is required. Using the table
below, select the camber adjusting bolt, and then replace the knuckle and strut
assembl
y connection bolts
(upper bolt
, lower bolt
) with the selected bolts.
by using special tool MB991004. Tighten special tool
MB991004 to the same torque 236 +/- 19 N.m (174 +/- 14 ft-
lb) as the driveshaft nut.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor