ignition MITSUBISHI GALANT 1989 Service Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1989, Model line: GALANT, Model: MITSUBISHI GALANT 1989Pages: 1273, PDF Size: 37.62 MB
Page 185 of 1273

FUEL SYSTEM
HARNESS INSPECTION
Harness sideconnector
Measure the power supply voltage of
the multiport fuel injection relay.
.
Multiport fuel injection relay con-
nector: Disconnected
. Ignition switch: ON
q2
Check for continuity of the groundIcircuit.
* Multiport fuel injection relay con-
nector: Disconnected
Repair the
harness.
VBEil-Ground)
J
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@Harness side
connector Repair the
harness.
l
(Ignition
switch-
@5)
OlA0361
Measure the power supply voltage of
the multiport fuel injection relay.
* Multiport fuel injection relay con-
nector: Disconnected
El4
Repair the
harness
FE&
-
@Harness
side connector Check for open-circuit or short-circuit
to ground between the engine con-
trol module and the
multiport fuel in-
jection relay.
. Engine control module connec-
tor: Disconnected
.
Multiport fuel injection relay con-
nectar:
Disconnected Repair the
harness
llEW&Bl)
llIEl-@5)
Page 189 of 1273

FUEL SYSTEM
OPERATION
l
Activates the fuel pump during engine cranking
and while the engine is running.
l When the ignition switch is set to the START
position, current flows, by way of the
multiport
fuel injection relay coil, from the ignition switch
to ground. As a result, the
multiport fuel injec-
tion relay switch is switched ON, and the power
for activation of the fuel pump is supplied, by
way of the
multiport fuel injection relay switch,
from the battery to the fuel pump.
INSPECTION
Using Scan tool
l While the engine is running, the engine control
module switches ON the power transistor, after
which current flows to the
multiport fuel injec-
tion relay coil, and the power for activation of
the fuel pump is supplied to the fuel pump.
l When the
multiport fuel injection relay switch is
switched ON, battery voltage is also applied to
the engine control module, and so the engine
control module detects the fact that the power
for activation of the fuel pump is being supplied
to the fuel pump.
Function Item
No.
Actuation Inspection conditions DescriptionNormal condition
Actuator test 07 Actuates fuel
. Engine cranking Hold the return hosePulsation can be felt.
pump, clrcu-
. Fuel pump forced between two fingers
lating fuel. activation
so as to feel the
The inspection pulsation of the
flow-should be conducteding of fuel.
for both of the above conditions. Listen to the pump
Pump sound can besound at a place nearheard.the fuel tank.
Check for continuity of the ground
circuit.
I
. ;E;;,, pumpconnector: Discon-
2
1
Y-
!
Repair theharness.
@El- @ HarnessGround)connector
O~AOZOl3
I
Check for continuity between the fuel
pump and the checking terminal.
connector: Discon-
1
@uide 1
B
0. ;;;;,,
pump
L
Check the fuel pump.
. Apply battery voltage to the check-
ing terminal and operate the pump.
!I:7
OK
connector :1 = 6FUl238
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Page 191 of 1273

FUEL SYSTEM
VOLUME AIR FLOW SENSOR
@ ;;vonent
connector
Intake air amount
(Wsec)162451
Multipoh fuel
injection relay
Volume air flow sensor
/\2/\N
Harness side
connector
IHjhcillo)
1.10
f-i5V
Engine
control
module
MlOYFAA
J 6FU1394
OPERATION
l The volume air flow sensor is incorporated
within the air cleaner; it functions to convert the
amount of engine air intake to pulse signals of a
frequency proportional to the amount of engine air intake, and to input those/signals to the en-
gine control module. The engine control module
then, based upon those signals, calculates the amount to fuel injection, etc.
TROUBLESHOOTING HINTS
Hint 1:
If the engine sometimes stalls, try starting the en-
gine and shaking the volume air flow sensor har-
ness.
If the engine then stalls, incorrect or improper con-
tact of the volume air flow sensor connector is the probable cause.
Hint 2:
If, when the ignition switch is switched ON (but the
engine is not started), the volume air flow sensor
output frequency is any value other than zero, a
malfunction of the volume air flow sensor or of the
engine control module is the probable cause. Hint 3:
If idling is possible even though the volume air flow
sensor output frequency is deviated from the stand-
ard value, the cause is usually a malfunction other
than of the volume air flow sensor. l The power for the volume air flow sensor is
supplied from the multiport fuel injection relay
to the volume air flow sensor, and is grounded at the engine control module. The volume air
flow sensor, by intermitting the flow of the
5V
voltage applied from the engine control module,
produces pulse signals.
Examples:
(1) The flow of air within the volume air flow sensor is disturbed. (Air duct disconnection or clogged
air cleaner element)
(2) Incomplete combustion within a cylinder. (Malfunction of spark plugs, ignition coil, injec-
tors, compression pressure, etc.)
(3) Air is taken into the intake manifold through a leaking gasket, etc.
(4) Incomplete close contact of the EGR valve seat.
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Page 192 of 1273

13-50 FUEL SYSTEM
INSPECTION
Using Scan Tool
Item No. Data display Inspection conditions
12Sensor de-
tection air
volume (fre-
quency) . Engine coolant
temperature: 85-95°C(185-205°F). Lights, cooling fan, elec-
trical accessories: OFF
. Transaxle: neutral (iVT
models: “P” range)
RacingFrequency in-
creases as racing
rpm increases.
NOTEThe volume air flow sensor output frequency may be about 10% higher than\
indicated above when the vehicle is new [driven approximately 500 km (300 miles) or less].
Regular waveform 03A0203
HARNESS INSPECTION
@
Harness sideconnector
6
0-0
~
0
=
Using Oscilloscope
(1) Run the engine at idle speed.
(2) Connect the probe to the
osilloscope pick-up point a
s
shown in the circuit diagram, and check the wave form.
Measure the power supply voltage.
. Connector: Disconnected
. Ignition switch: ON
--P
IRepair the
Harness sideconnector
Measure the terminal voltage.
. Connector: Disconnected
. Ignition switch: ON ~
0
OK’ 30
Repair the
harness
.
cm-an)
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Page 194 of 1273

13-52 FUEL SYSTEM
Consequently, the intake air temperature sensor
terminal voltage varies in accordance with the
temperature of the intake air, becoming lower
when the temperature of the intake air in-
creases. TROUBLESHOOTING HINTS
Because the intake air temperature sensor detects
the temperature of the intake air in the air cleaner, it
indicates a temperature different than the
tempera-
ture of the outside air when the engine is running.
INSPECTION
Using Scan tool
Function Item
No.
Data reading 13 Data display
Sensor de-tectlontemperature
connector
-,-S=
[
a
ry:
EQO
n
OlRO262
Check conditions
Ignition switch: ON
Or, engine running Intake air temp.
At
-20°C (-4°F)
At 0°C (32°F)
Standard value -20°C
0°C
IAt60~) I 80°CI
HARNESS INSPECTION
I
@ Harness sideconnector 8 0-0
Jill
I54
T
Volume air flowsensor side connector
Check for continuity of the ground
circuit.
. Connector: Disconnected
/-
/OKcl2
--/
Repair theharness.
@El-lT$lH)
IMeasure the power supply voltage.
Connector: Disconnected Ignition
switch: ON
IASTOPVoltage (V)
1 4.5-4.9 1
SENSOR INSPECTION
(1) Disconnect the volume air flow sensor connectors.
(2) Measure resistance between terminals @
and
@.
6FUO622
Temperature “C (“F)
0(32)
20(68)
80 (176)
Resistance (kS2)
6.0
2.7
0.4A
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Page 196 of 1273

13-54 FUEL SYSTEM
TROUBLESHOOTING HINTS Hint 1: Hint 2:
If there is a malfunction of the barometric-pressure If, during high-speed driving, there is a noticeable
sensor,
driveability of the vehicle will become worse sharp drop of the displayed pressure of th
e
barometric-rxessure sensor, check for clogging ofparticularly at hig’h altitude
.
the air cleaner.
INSPECTION Using Scan tool
AltitudeStandard valueICheck conditions
Item No. Data display
25Sensor detec-
tion pressure
Function
Data reading
Ignition switch: ON
At 0 m (0 ft.) 760 mmHg
At 600
m(1,969ft.j710 mmHg
I
At 1,200 m660
mmHg(3,937
ft.)
At 1,800
m(5,906 ft.) 610 mmHgI
HARNESS INSPECTION
Check for continuity of the ground
circuit.
. Connector: Disconnected
connector
L,?
la
Fi
gg-CI
e
Repair the
harness.
KBEil-IBHZI)
Measure the power supply voltage of
the barometric oressure
sensor.
. Connector: Disconnected
. Ignition switch: ON
Harness side
connector
Check for an open-circuit or a short-circuit to ground between the engine
control module and the barometric pressure sensor.
f Volume air flow sensor connector: Disconnected
Engine control
module harness
@ Harness sideside connector
Engine control module connec-
tor: Disconnected Repair the
harness.
ozsEl-~)
1 TSB Revision
Page 198 of 1273

13-56 FUEL SYSTEM
INSPECTION
Using Scan tool
FunctionItem No.
Data reading
-*LI
Data display
Sensor de-
tection
temperature
HARNESS INSPECTION
connector OlLO461Check conditions
Ignition switch: ON
Or, engine running Coolant temperature
Standard value
At
-20°C (-4°F)-20°C
At 0°C (32°F)0°C I
At
20°C (68°F)20°C
connector - Ic
OIL0463L
-16R1251
Temperature “C (“F)Resistance (kS2)
0 (32)5.9
20 (68)2.5
40 (104)1.1
80 (176) 0.3
(3) If the resistance deviates from the standard value greatly
replace the sensor.
J
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At 40°C (104°F)40°C
At 80°C (176°F)80°C
1
Check for continuity of the ground
circuit.
. Connector: Disconnected
Repair the
harness.
b&XII-@.
lm
Measure the power supply voltage.I. Connector: Disconnected
Ignition switch: ONVoltage
(VI
SENSOR INSPECTION
(1) Remove engine coolant temperature’ sensor from the
intake manifold.
(2) With temperature sensing portion of engine coolan
t
temperature sensor immersed in hot water check resist-
ance.
Page 200 of 1273

13-58 FUEL SYSTEM
TROUBLESHOOTING HINTS
Hint 1:Hint 2:
The signals of the throttle-position sensor are more If the voltage of the throttle-position sensor deviates
important for control of the automatic transaxle than from the standard value, check once again after
for control of the engine; shifting “impact shocks” making the throttle-position sensor adjustment.
are produced if there is a malfunction of the
throttle-position sensor.
INSPECTION
Using Scan tool
Function/ Item No.1 Data display 1 Inspection conditions1 Throttle valve1 Standard value
Data reading 14 Sensor
vol-tageIgnition switch: ON held
for 15 sec. or more
HARNESS INSPECTION
E q-0
JJ ~
@ Harness side0
connector
@ Harness sideconnector
Harness side
connector
Measure the power supply voltage of
the throttle position sensor.
. Connector:’ Disconnected
. Ignition switch: ON
Check for continuity of the ground
circuit.
Connector: Disconnected
Repair the
harness.
bZilZl-m* &I)
Check for an open-circuit, or a short-
circuit to ground, between the engine
control module and the throttle posi-
. Throttle position sensor connector: Engine control module connector:
Disconnected Repair the
harness.
Fi&TUI-mj
01103611
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Page 202 of 1273

13-60 FUEL SYSTEM
OPERATION
TROUBLESHOOTING HINTS
INSPECTION-Using Scan tool
Refer to P.13-57.
HARNESS INSPECTION
Measure the power supply voltage of
the throttle positlon
sensor.
. Connector: Disconnected
. Ignition switch: ON
6FU1241
. Connector: Disconnected
6FU1242
Er’ ”I
miglne controlodule harnessCheck for an open-circuit, or a short-
side connectorcircuit to ground between the engineIcontrol module and the throttle posi-
tion sensor.
19
!!F!=6FU1243
. Throttle position sensor connector: Disconnected0
OK
. Engine control module connector:
Disconnectedr
ASTOP
L
I\:
Throttle posltlon/
sensor connector6FU1244
Repair the
harness.
i
K292Ha)
SENSOR INSPECTION
(1) Disconnect the throttle position sensor connector.
(2) Measure resistance between terminal @ (sensor ground)
and terminal
@ (sensor power).
Standard value: 3.5-6.5
kQ
(3) Connect a pointer type ohmmeter between terminal @
(sensor ground terminal) and terminal
@ (sensor output
terminal).
(4) Operate the throttle valve slowly from the idle position to the full open position and check that the resistanc
e
changes smoothly in proportion with the throttle valve
opening angle.
(5) If the resistance is out of specification, or fails to change smoothly, replace the throttle position sensor.
Throttle position sensor installation torque: 1.5-2.5 Nm (1.1-1.8
ft.lbs.)
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Page 204 of 1273

13-62 FUEL SYSTEM
INSPECTION
Using Scan tool
FunctionItem No.
Data reading 26 Data display
Inspection conditions Switch
status Ignition
switch: ON
(Check after pumping
accelerator several times.) Throttle valve
Normal indication
To idle position
ON
Slightly openedOFF
HARNESS INSPECTION
Harness sideconnector
Y
OlR085
motor connector1 FUO480
Measure the power supply voltage of
the closed throttle position switch.
. Connector: Disconnected
. Ignition switch: ON
IVoltage (V)I
I4 or moreI
Repair theharness.
c@a-m)
SENSOR INSPECTION
(1) Disconnect the idle speed control motor connector.
(2) Check the continuity between terminal
@ and body ground.
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IAccelerator DedalIContinuitvI
DepressedNon-conductive (42)
Released Conductive (0. Q)
(3) If out of specification, replace the idle speed control motor
assembly.