brake light MITSUBISHI GALANT 1989 Service Repair Manual

14KO24
OOA0186
GENERAL - Maintenance Service00-45
2.Inspect the wheel cylinder boots for evidence of a brake
fluid leak. Visually check the boots for cuts, tears or heat cracks. (A slight amount of fluid on the boot may
not be a leak, but may be preservative fluid used at
assembly.)
Checking the Brake Shoes for Wear. Thiclkness
of lining (B)
Limit: 1.0 mm
(.04 in.)
14.BRAKEI HOSES (Check for deterioration or
leaks)MOOSBHA
Inspection of brake hoses and tubing should be included in
all brake service operations.
The hoses should be checked for: 1. Correct length, severe surface cracking, pulling, scuf- fing or worn spots. (If the fabric casing of the hoses is
exposed by cracks of abrasion in the rubber hose cover,
the hoses should be replaced. Eventual deterioration of hose may occur with possible bursting failure.)
2. Faulty installation, casing twisting or interference with wheel, tire of chassis.
15.BALL ,IOINT AND STEERING LINKAGE SEALS
(Inspect for grease leaks and damage)
MOOSBJAa
I, These components, which are permanently lubricated at the factory, do not require periodic lubrication.Damaged seals and boots should be replaced to
prevent leakage or contamination of the grease.
2. Inspect the dust cover and boots for proper sealing, leakage and damage. Replace them if defective. 16.DRIVE SHAFT BOOTS (Inspect for grease leaks
and damage) MOOSWAb
1. The.se components, which are permanently lubricated
at the factory, do not require periodic lubrication.
Damaged boots should be replaced to prevent leakage
or contamination of the grease.
2. Inspect the boots for proper sealing, leakage and damage. Replace it if defective.
17.REAR AXLE (Inspect oil level)-AWD MOOSBPQ
Remove the filler plug and inspect the oil level at bottom of
filler hole. If the oil level is slightly below the filler hole, it is
in satisfactory condition. 18.EXHAIJST
SYSTEM (CONNECTION PORTION
OF MUFFLER, PIPING AND CONVERTER HEAT
SHIELDS) (Check and service as
require$LsBU
1. Check for holes and gas leaks due to damage, corro- sion, etc.
2.Check the joints and connections for looseness and gas
leaks.
3. Check the hanger rubber and brackets for damage.
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FUEL SYSTEM - On-Vehicule Inspection of MFI Components13-65
(1) Improper adjustment of the basic idling speed.
(2) Deposits adhering to the ttirottle valve.
(3) Air being taken into the intake manifold due to a gasket leak, etc.
OPERATION
ISC motor position sensor is a variable resistor type,
and is integrated in the
ISC motor system. The slid-
ing pin of
ISC motor position sensor is in contact
with the end of the plunger. Therefore, as the plun- ger moves, the internal resistance of
ISC motor pos-
ition sensor varies. This leads to the variation of the (4) Improper seating of the EGR valve seat.
(5) lmcomplete combustion within a cylinder. (Mal-
function of spark plugs, ignition coil, injectors,
compression pressure, etc.)
the plunger position of the
ISC motor system, and
sends the signal to ECM. ECM processes the
ISC
motor position sensor signal, idle signal, coolant
temperature signal, load signal (A/T &
A/C) and ve-
hicle speed signal to control the opening angle of
the throttle valve and revolution speed during
en-
output voltage. ISC motor position sensor detects gine idling.
TROUBLESHOOTING HINTS
Since idling is not controlled when ISC motor posi-
tion sensor is troubled, idling may not be evenly
maintained.
INSPECTION
Using Scan tool
FunctionItem No. Data display Inspection conditions Load conditions
Standard value
Data reading 15 Sensor detec-
. Engine coolant tempera-
Air conditioning 500- 1,300 mV
tion voltage
ture: 85-95’C (185-203°F)
switch: OFF
. Lights, cooling fan, electrical accessories: OFF Air conditioning 800-
1,800 mV. Transaxle: neutral (A/T
mod-
switch: ON
els: “P”
range)
1 Closed throttle position Air conditioning900- 1,900 mVswitch: ON (The compressorswitch: ON
clutch must be operating Select lever:
when the air conditioning shift to “D”
switch is ON.)
range.* Engine: running at idle
NOTEThe idle speed control motor position sensor output voltage may be about\
500 mV higher than indicated above when
the vehicle is new [driven approximately 500 km (300 miles) or less].
CautionBefore shifting the select lever to the “D” range, apply the brake\
s to prevent the vehicle from moving forward.
HARNESS INSPECTION
Measure the power supply voltage of
the idle speed control motor position
ei;;;it;;sco$ected
__...._ -.-
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FUEL SYSTEM - :::,:k:t?=tiion Of MF’13-163
INSPECTION
Using Scan Tool
Function
( Item No.
Data reading
/ 5
5
l-
+
L
Data display
IAC valve
position step
TCheck condition
l Engine coolant tem- perature: 85 to
95°C
(185 to 203’F)l Lights, electric cool- ing fan, accesso-
ries: OFF
l Transaxle: Neutral
(P range for A/T)
l Closed throttle posi-
tion switch: ON
l Engine: At idle
(Compressor clutch
to be operating in case air conditioning
switch is ON) Load state
Air conditioning switch:
OFF
Air conditioning switch:
Turn from OFF to ON l Air conditioning switch: OFF
l Selector lever: Shift to
D range
,,,,,,,,,I
Increase from 3-40 I
step
NfOTE
In a new vehicle [driven approximately 500 km (300 miles) or less], th\
e IAC valve position sometimes exceeds the
standard value by approximately 20 steps.
Caution
When shifting the selector lever to the
D range, apply brake to prevent the vehicle from moving forward.
HARNESS INSPECTION
IIL\-11 r@Harm ” ’ -conna
tA Engine control
-tmodule harnessside rnnnnctor
Check for open circuit, or short-circuit
to ground, between engine control module and
IAC valve position sensor.
l Engine control module connec- tor: Disconnected
l
IAC valve position sensor connec-
tor. Disconnected
21
@Harness sideconnector
0,OK-& 121
i Repair the
--L
harness
(@lcl- El)
/ ml-~) (@pJ
- @I)
Check for continuity of the ground
circuit.
l
IAC valve position sensor connec-
tor: Disconnected

13-336AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
Probable cause1 Check chart No.1 Remedy
l The set vehicle speed variesMalfunction of the ve-No.4Repair the vehicle speec
greatly upward or downward.hicle speed sensor cir-sensor system, or re-l “Hunching” (repeated alternatingcuit place the part.
acceleration and deceleration) oc-
curs after setting is made.
Malfunction of the spee-dometer cable or spee-dometer drive gear
Actuator circuit poor
contact
Malfunction of the ac-
tuator
No.5Repair the actuator sys-tern or replace the part.
Malfunction of the ECU
-Replace the ECU.
The auto-cruise control system is notDamaged or discon-If the input check codeRepair the harness or re
canceled when the brake pedals isnetted wiring of the stopNo.23 indicates a mal- place the stop light
depressed.light switch input circuit; function. No.6-1switch.
brake switch (for auto-
cruise control) malfunc-
tion (short-circuit)
Actuator drive circuit
No.5Repair the harness or reshort-circuit.place the actuator.
Malfunction of the ECU
-Replace the ECU.
-he auto-cruise control system is notDamaged or discon-If the input check codeRepair the harness, or:anceled when the clutch pedal isnetted wiring of clutchNo.23 indicates a mal- repair or replace thedepressed. (vehicles with a manual pedal position switchfunction. No.6-3
clutch pedal position
ransaxle)input circuit switch.
It is canceled, however, when the
)rake pedal is depressed.) Clutch pedal positionswitch improper installa-
tion (won’t switch ON)
Malfunction of the ECU-Replace the ECU.
-he auto-cruise control system is notDamaged or discon-If the input check codeRepair the harness, orzanceled when the shift lever isnetted wiring of park/No.23 indicates a mal- repair or replace thenoved to the “N” position. (vehicles
neutral position switch function. No.6-2park/neutral positionvith an automatic transaxle)input circuit switch.t is canceled, however, when theIrake pedal is depressed.)Improper adjustment of
park/neutral position
switch
Malfunction of the ECU-Replace the ECU.
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AUTO-CRUISE CONTROL SYSTEM - Troubleshooting13-345
6-1. CHECKING THE STOP LIGHT SWITCH CIRCUIT
Battery
7Tco
A
9%6
I-
(GO) :
To stop light
NOTENC: ON at all timesNO: OFF at all times
Description of operation
When the brake pedal is depressed during
con-
stant-speed travel, the stop light switch’s (NC
)
contacts for the cruise-control system open, with
the result that the current to the electromagnetic
clutch of the actuator is interrupted, thus
cancell-
ing the constant-speed travel.
At the same time, moreover, the closing of the (NO) contacts for the stop light results in the
Troubleshooting hint sending of the cancel signal to the control unit, so
that the actuator’s electromagnetic clutch current is discontinued within the control unit, thereby
canceling the constant-speed travel.
The flow of current is from the battery to fuse N O.
(15) of the junction block, the stop light switch.
and the control unit.
Diagnostic-No.16 (automatically cancelled)
ECU terminal voltage
Terminal
No
.
SignalConditions
3Stop light switch (load
When the brake pedal is depressed
side)
When the brake pedal is not depressed
11Stop light switch (pow-At all times
, er supply side)
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Termianl voltage 12v
ov
12v

AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
NOTE
13-351
Auto-cruise control system cannot be set.
This chart is to be used, then, for troubleshooting if it is not
possible to use the on-board diagnostic for checking.
Prepare to conduct input check.
Where codesNo.21,22, 23, 25 and 26,displayed when,with the vehicle stationary,
the input check codes were recalled?Damaged or disconnected wiring of the ECU power-supply cir-
l Damaged or disconnected wiring of the SET or RESUMEswitch (Go to check chart 2 and 3.)l Damaged or disconnected wiring of the stop light switch,clutch pedal position switch or park/neutral position switch (Go
1 Are the results of all input checks normals?
YesNo
ck the auto-cruise vacuum pump circuit.1 (Go to check chart No.5.)
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Check results
’Probable cause RemedyCheck chartNo.
Code 21 remains even though SETswitch is set to OFF. SET switch ON mal-function
SET switch input line
short-circuitF,I~JI;? the control
Repair the harness.
No. 2
Code 22 remains even though RE-SUME switch is set to OFF. RESUME switch ON
Replace the controlNo.3malfunctionswitch.
RESUME switch inputRepair the harness.line short-circuit
Code 23 is not canceled even if theMalfunction of stopReplace stop lightNo.6
stop light switch is turned OFF by light switch circuit.switch or repair har-
releasing the brake pedal.
ness.
Code 25 does not disappear, and
Malfunction of theCheck or repair theNo.4
code 24 does not appear, evenvehicle-speed sensor vehicle speed sensorthough vehicle speed reaches appro-circuit (damaged or dis-circuit.ximately 40 km/h (25 mph) or higher.connected wiring, orshort-circuit)
Code 26 is not canceled even if the Malfunction of clutch
Replace clutch pedalNo.8clutch pedal position switch is turnedpedal position switchposition switch or repairOFF by releasing the clutch pedal.
circuit.harness.
Code 26 is not canceled even if the
Malfunction of park/Replace park/neutralNo. 7
select lever is moved to anything but neutral position ,switchposition switch or repair
v. P .circuit.harness.
NOTE
If the results of the check of the auto-cruise vacuum pump
circuit (check chart No. 5) and of the auto-cruise vacuum pump
and actuator itself
(P.13-401.) reveal no abnormal condition, re-
place the electronic control unit (ECU).

13-352AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
Trouble symptomProbable causeCheck chart No.
Remedy
l The set vehicle speed varies Malfunction of the ve-No.4Repair the vehicle speegreatly upward or downward.hicle speed sensor cir-l “Hunching” (repeated alternatingsensor system, or re-witplace the part.
acceleration and deceleration) oc- curs after setting is made.
Malfunction of the spee-
dometer cable or spee-
dometer drive gear
Auto-cruise vacuum
No.5Repair the auto-cruisepump circuit poor con-vacuum pump or replactactthe part.
Malfunction of the auto-cruise vacuum pump Malfunction of the ECU
-Replace the ECU.
The auto-cruise control system is not Damaged or discon-If the input check code Repair the harness or rezanceled when the brake pedals is netted wiring of the stopNo.23 indicates a mal-
depressed.light switch input circuit; function. No.6place the stop light
switch.
brake switch (for auto-cruise control) malfunc-
tion (short-circuit)
Auto-cruise vacuum
No.5Repair the harness or repump drive circuit short- place the auto-cruise va
circuit.cuum pump.
Malfunction of the ECU
-Replace the ECU.
The auto-cruise control system is not Damaged or discon-If the input check code
Repair the harness, or:anceled when the clutch pedal is netted wiring of clutchNo.26 indicates a mal-repair or replace thedepressed. (vehicles with a manual
pedal position switchfunction. No.8clutch pedal position
ransaxle)input circuitswitch.
It is canceled, however, when theIrake pedal is depressed.) Clutch pedal position
switch improper installa-
tion (won’t switch ON)
Malfunction of the ECU
-Replace the ECU.
*he auto-cruise control system is not Damaged or discon-If the input check code
Repair the harness, or:anceled when the shift lever is netted
wiring of park/No.26 indicates a mal-repair or replace the
noved to the “N” position. (vehicles neutral position switchfunction. No.7park/neutral position
vith an automatic transaxle)input circuit switch.t is canceled, however, when thebrake pedal is depressed.)
Improper adjustment of
park/neutral position
switch
Malfunction of the ECU-Replace the ECU.
anc$ decelerate by using the SET Temporary damaged orNo.2Repair the harness or re-disconnected wiring of
SET switch input circuitplace the SET switch.
Auto-cruise vacuumNo.5Repair the harness or re-pump circuit poor con-
tactplace the auto-cruise va-
cuum pump and actua-
tor.Malfunction of the auto-cruise vacuum pump
and actuator (including
clogging of negative
pressure passage)
Malfunction of the ECU-Replace the ECU.
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AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
6. CHECKING THE STOP LIGHT SWITCH CIRCUIT13-357
Stop lrght
Sub fusible link @I
Stop lrght
Auto-cruisecontrol unit 13AQ375
Description of operation
When the brake pedal is depressed during constant-speed
travel, the stop light
swrtch’s (NC) contacts for the cruise-control system open, with the result that the current to the
auto-cruise vacuum pump is interrupted, thus canceling the
constant-speed travel.At the same time, moreover, the closing of the (NO) contacts
for the stop light results in the sending of the cancel signal to
the control unit, so that the auto-cruise vacuum pump current isdiscontinued within the control unit, thereby canceling theconstant-speed travel.
The flow of current is from the sub fusible link @ to fuse No. @Iof the junction block, the stop light switch, and the control unit.
Troubleshooting hint
ECU terminal voltage
TerminalSignal ConditionsTerminalNo.voltage
15Stop light
When the brake Batteryswitch (loadpedal is depressed.positive
side)voltage
When the brakeovpedal is notdepressed.
NOTENC: Indicates ON at all times. (For cruise control)
NO: Indicates OFF at all times. (For stop light)
7. CHECKING THE PARK/NEUTRAL POSITION SWITCH CIRCUIT Description of operation
The park/neutral position switch also functions as the switch
for the starter. If the selector lever is moved to the “N”
pos-ition during constant-speed travel, current flows to the con-trol unit, park/neutral position switch, starter motor, and to
ground; the cancel signal is therefore input to the controlunit, thus canceling the constant-speed travel.
Troubleshooting hint
ECU terminal voltage
(I)
ia
Starter
motor
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13-364AUTO-CRUISE CONTROL SYSTEM - Troubleshooting
INPUT CHECK TABLE
Code Display patterns (output codes) Input operationCheck resultsNo.(use with voltmeter)
21SET switch ONSmE,: switch circuit nor-
RESUME switch ON RESUME switch circuit
normal
23

Each cancel switch ONEach cancel circuit nor-
1. Stop light switch (brake pedalmal
depressed)
2. Clutch pedal position switch(clutch pedal depressed)
St;p light switch nor-
>
3. Park/neutral position switch
(shift lever to “N” range)
>

Stop light switch ON (brake pedal
depressed)
24
25
n r
Driving at approximately to 40 When both No.4 and
km/h (25 mph) or higherNo.5 can be confirmed,
vehicle-speed sensor
circuit normal.
n r
Driving at less than approximately
to 40 km/h (25 mph) or stopped
26I. Clutch pedal position switchsNJFy;h pedal depressed)
2. Park/Neutral position switch
ON (shift lever to “N” or “P”
range)
Clutch pedal positionswitch, park/neutral position switch normal
28Throttle position sensor output
voltage over 1.5V (when the ac-celerator pedal is pressed more
than half way)
$yro;e position sensor
Closed throttle position switch Closed throttle position
OFF (accelerator pedal depressed)switch normal
NOTE1. Each code will be displayed in an order of priority beginning from No\
. 1.If there is no display, it is possible that there is a malfunction of th\
e ECU power-supply circuit or the SET and/orRESUME switch, so check according to check charts 1.2 and 3 (P.13-339,340,341,354,355).2. Continue each input operation until the output code is emitted.If no output codes are emitted for inputs even though the display patter\
n is repeated two or more times, there is amalfunction of the switch sensor.3.When each input operation is performed and the signals for the condition\
s are received by the computer, eachoutput code will be repeatedly displayed in the sequence of priority for\
as long as that signal continues.4.If, during the display of output codes, the input operation is canceled \
(if, for example, the SET switch is set from ONto OFF), the code will be displayed for one cycle of the display, but w\
ill not be displayed during the next cycle.This makes it possible, therefore, to check the OFF condition (existenc\
e of not of a short-circuit of the input line orthe switch).
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13-398
AUTO-CRUISE CONTROL SYSTEM - Setice Adjustment procedures
03*02.5*
1
AUTO-CRUISE CONTROL CANCELLATION CHECK
(1) Set the auto-cruise control.
(2) Check to be sure that there is a return to ordinary driving,
and that the illumination of the auto-cruise indicator stops,
when either of the operations below is performed. @ The brake pedal is depressed.
@ The clutch pedal is depressed.

@ TJhEzift lever is moved to the “N” or “P” range.
@I The auto-cruise control main switch is switched OFF.
@ The ignition switch is turned to OFF.
CHECK OF RETURN TO THE SET SPEED BEFORE
CANCELLATION (1) Set the auto-cruise control.
(2) Check to be sure that the auto-cruise control is
cancelled
when either of the operations below is performed.
@ The brake pedal is depressed.
@ The clutch pedal is depressed. @ The shift lever is moved to the “N” range.
CAST>
(3) Turn the control switch to RESUME position and release
(RESUME switch
ON*OFF) while driving at a vehicle
speed of approximately 40 km/h (25 mph) or higher.
(4) After switching RESUME switch to OFF, check to be sure that there is a return to the auto-cruise control speed before
it will be
cancelled and the vehicle will travel at the constant
speed.
ACCELERATOR CABLES INSPECTION AND
ADJUSTMENT

(I) Turn air conditioning and lights OFF. Inspect and adjust at no load.
(2) Warm engine until stabilized at idle.
(3) Confirm idle speed is at prescribed rpm.
(4) Stop engine (ignition switch OFF).
(5) Confirm there are no sharp bends in accelerator cables.
(6) Check inner cables for correct slack.
(7) If there is too much slack or no slack, adjust play by the following procedures.
0 Remove the actuator’s protector.
0 On models with an SOHC engine, turn the ignition
switch to the ON position (without starting the engine)
and leave in that condition for approximately 15
seconds.
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