check engine MITSUBISHI L200 2015 (in English) Owner's Guide
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Vehicles with 1 battery
Vehicles with 2 batteries
5.Connect one end of the other jumper ca-
ble  to  the  negative  (-)  terminal  of  the
booster  battery  (B),  and  the  other  end  to
the  engine  block  of  the  vehicle  with  the
discharged  battery  at  the  point  farthest from the battery.
NOTEl Open  the  cover  before  connecting  the  jump-
er  cable  to  the  positive  (+)  terminal  of  thebattery.
(Refer to “Battery” on page 10-10.)WARNINGl Be  sure  to  observe  the  connecting  se-
quence of .
l Make sure that the connection 
 is made
to  the  appointed  position  (shown  in  the  il-
lustration).  If  the  connection  is  made  di-
rectly  to  the  negative  side  of  the  battery, the  inflammable  gasses  generated  from the battery might catch fire and explode.
l When  connecting  the  jumper  cables,  do
not  connect  the  positive  (+)  cable  to  the
negative (-) terminal.
Otherwise  sparks  might  cause  explosion
of the battery.
CAUTIONl Take care not to get the jumper cable caught
in  the  cooling  fan  or  other  rotating  part  in
the engine compartment.
l Use the proper cables suitable for the battery
size.
Otherwise  heat  damage  to  the  cables  could
result.
l Check  the  jumper  cables  for  damage  and
corrosion before use.6. Start the engine in the vehicle which has
the  booster  battery,  let  the  engine  idle  a
few  minutes,  then  start  the  engine  in  the vehicle with the discharged battery.CAUTIONl Keep  the  engine  of  the  vehicle  giving  assis-
tance running.
7. After  the  engine  is  started,  disconnect
the cables in the reverse order.
WARNINGl Charging  the  battery  while  it  is  installed
in  the  vehicle  might  cause  the  battery  to
catch fire and explode.
Or damage to the vehicle could result. If it has to be charged in that condition for un- avoidable  reasons,  disconnect  the  vehicle
side negative (-) terminal connected to the
battery.
l Keep  sparks,  cigarettes  and  flames  away
from  the  battery  because  the  battery  may
produce an explosion.
l Use  adequate  ventilation  when  charging
or using the battery in an enclosed space.
l Remove  all  the  caps  before  charging  the
battery.
Emergency starting
8-03OKTE15E3For emergencies8                  
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WARNINGlElectrolyte  is  corrosive  diluted  sulphuric
acid.
If  electrolyte  (battery  acid)  comes  into contact with your hands, eyes, clothes and
the  painted  surface  of  your  vehicle,  it should  be  thoroughly  flushed  with  water.If electrolyte gets in your eyes, flush them
with  water  immediately  and  thoroughly, and get prompt medical attention.CAUTIONl Do not attempt to start the engine by pulling
or pushing the vehicle.
It could damage your vehicle.
l Always  wear  protective  eye  goggles  when
working near the battery.
l Keep the battery out of the reach of children.NOTEl
On  vehicles  with  anti-lock  brake  system,  if
the  vehicle  is  put  in  motion  without  fully charging  the  battery,  it  might  cause  the  loss
of  smooth  engine  operation  and  the  antilock brake warning lamp to illuminate.
Refer to “Anti-lock brake system (ABS)” on
page 6-45.Engine overheating
E00800602777
If  the  water  temperature  gauge  indication  re-
mains  in  the  overheating  zone  for  a  long
time,  the  engine  may  be  overheating.  If  this occurs,  take  the  following  corrective  meas-
ures: 1. Stop the vehicle in a safe place.
2. Check whether steam is coming from the
engine compartment.
 
[If steam does not come from the engine
compartment]
With  the  engine  still  running,  raise  the bonnet  to  ventilate  the  engine  compart-
ment.
 
[If  steam  is  coming  from  the  engine
compartment]
Stop  the  engine,  and  when  the  steam
stops,  raise  the  bonnet  to  ventilate  the engine compartment. Restart the engine.WARNINGl Do  not  open  the  bonnet  while  steam  is
coming  from  the  engine  compartment.  It
could  cause  steam  or  hot  water  to  spurt out, causing burns. Hot water could spurt
out  even  when  there  is  no  steam  coming out,  and  some  parts  will  be  very  hot.  Be
very careful when opening the bonnet.WARNINGl Be  careful  of  hot  steam,  which  could  be
blowing off the reserve tank cap.
l Do  not  attempt  to  remove  the  radiator
cap while the engine is hot.
*: Front of the vehicle
Engine overheating
8-04OKTE15E3For emergencies8     Type 1 
Type 2   
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3.Confirm  that  the  cooling  fan  is  turning.
If  the  fan  is  not  turning,  stop  the  engine
immediately and have it checked.
A- Radiator cap B- Cooling fan
C- Reserve tank
*: if so equipped
WARNINGl Be careful not to get your hands or clothes
caught in the cooling fan.4. After the engine coolant temperature has
dropped  to  the  normal  temperature,  stop the engine.
5. Check  the  coolant  level  in  the  reserve
tank.
WARNINGl If there is none, make sure that the engine
has  cooled  down  before  removing  the  ra-
diator  cap,  because  hot  steam  or  boiling water  otherwise  will  gush  from  the  fillerport and may scald you.
6. Add  coolant  to  the  radiator  and/or  re-
serve  tank  if  necessary  (refer  to  the
“Maintenance” section.)
CAUTIONl Do  not  add  coolant  while  the  engine  is  hot.
Suddenly  adding  cold  coolant  could  damage
the  engine.  Wait  for  the  engine  to  cool
down, then add coolant a little at a time.
7. Examine  the  radiator  hoses  for  coolant
leakage  and  the  drive  belt  for  looseness
or damage.
If there is anything wrong with the cool-
ing  system  or  drive  belt,  we  recommend
you to have it checked and repaired.
Bleeding the fuel system
E00800700312
The fuel system should be bled to remove air
as  described  below  if  the  fuel  supply  is  ex- hausted during travel.
Bleeding the fuel system
8-05OKTE15E3For emergencies8        
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Type 1
1.Loosen  the  air  plug  (A)  at  the  top  of  the
fuel filter.
2. Pump  the  hand  pump  (B)  until  there  are
no  more  bubbles  in  the  fuel  coming  out
of  the  air  plug  (A).  When  doing  this, place  a  cloth  around  the  air  plug  (A)  toprevent  the  escaping  fuel  from  spraying
out.
3. Tighten  the  air  plug  (A)  when  there  are
no more bubbles in the fuel.
4. Continue  pumping  until  the  hand  pump
(B) becomes stiff.
5. Finally,  check  to  be  sure  that  there  is  no
leakage of fuel.
If  in  doubt,  we  recommend  you  to  con-
sult  a  specialist  for  necessary  informa- tion.
Type 2, 3
Pump  the  hand  pump  (A)  at  the  top  of  the fuel filter until the hand pump becomes stiff.Then try again to start the engine.
If the engine does not start, repeat the process
above.
Type 2Type 3
CAUTIONl Do  not  smoke  or  have  any  other  open  flame
near  the  vehicle  while  bleeding  the  fuel  sys-
tem.
l Be sure to carefully clean away any spilt fuel
which could ignite and cause a fire.Removal of water from the
fuel filter E00800801437
If the fuel filter indication lamp in the instru-ment panel illuminates during driving, it indi-
cates  that  water  has  accumulated  in  the  fuel filter.  If  this  occurs,  remove  the  water  as  de-
scribed below.
Removal of water from the fuel filter
8-06OKTE15E3For emergencies8      
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Type 1, 2
1.Loosen the drain plug (A) of the fuel fil-
ter.
2. Operate the hand pump (B) slowly 6 or 7
times  in  order  to  force  the  water  out
through the drain plug (A).
3. Tighten  the  drain  plug  (A)  when  water
no longer comes out.
4. Bleed the air in the fuel system. (Refer  to  “Bleeding  the  fuel  system”  onpage 8-05.)
5. Check  to  be  sure  that  the  fuel  filter  indi-
cation  lamp  illuminates  when  the  igni- tion switch is turned to “ON”, and that it
goes  off  when  the  engine  is  started.  If  in
doubt,  we  recommend  you  to  consult  a specialist for necessary information.
CAUTIONl Do  not  smoke  or  have  any  other  open  flame
near  the  vehicle  while  bleeding  the  fuel  sys- tem.CAUTIONl Be  sure  to  carefully  clean  away  any  water
drained  out  because  any  fuel  mixed  with  the
water could ignite and cause a fire.
Type 3
Take  your  vehicle  to  a  MITSUBISHI
MOTORS   Authorized  Service  Point  to  re-
move the water from the fuel filter.
Tools, jack and jack handle
E00800900819
Storage
The  storage  location  of  the  tools,  jack  andjack handle should be remembered in case ofan emergency.
Tools, jack and jack handle
8-07OKTE15E3For emergencies8Type 1 
Type 2       
Page 341 of 418

Damaged paint
E00901200155
Small  cracks  and  scratches  in  the  paint  coat
should  be  touched  up  as  soon  as  possible
with  MITSUBISHI   touch-up  paint  to  prevent
corrosion.
Check body areas facing the road or the tyres
carefully  for  damage  to  the  paint  coat  caused
by  flying  stones,  etc.  The  paint  code  number
for  your  vehicle  can  be  found  on  the  vehicle information code plate. (Refer to  “Vehicle la-
beling” on page 11-02.)
Cleaning plastic parts
E00901300446
Use a sponge or chamois leather.
If a car wax adheres on a grey or black rough surface  of  the  bumper,  moulding  or  lamps, the  surface  becomes  white.  In  such  a  case,
wipe  it  off  using  lukewarm  water  and  soft cloth or chamois leather.
CAUTIONl Do  not  use  a  scrubbing  brush  or  other  hard
tools  as  they  may  damage  the  plastic  part surface.
l Do  not  use  wax  containing  compound  (pol-
ishing  powder)  which  may  damage  the  plas-
tic part surface.CAUTIONl Do  not  bring  the  plastic  parts  into  contact
with  petrol,  light  oil,  brake  fluids,  engine
oils,  greases,  paint  thinners,  and  sulphuric acid  (battery  electrolyte)  which  may  crack,stain or discolour the plastic parts.
If they touch the plastic parts, wipe them off
with  soft  cloth,  chamois  or  the  like  and  an aqueous  solution  of  neutral  detergent  thenimmediately  rinse  the  affected  parts  with
water.Chrome parts
E00901400014
In  order  to  prevent  spots  and  corrosion  of
chrome parts, wash with water, dry thorough-
ly,  and  apply  a  special  protective  coating.
This  should  be  done  more  frequently  in  win- ter.
Aluminium wheels*
E00901500116
1. Remove dirt using a sponge while sprin-
kling water on the vehicle.
2. Use  neutral  detergent  on  any  dirt  that
cannot be removed easily with water.
Rinse  off  the  neutral  detergent  after
washing the vehicle.
3. Dry  the  vehicle  thoroughly  using  a  cha-
mois leather or a soft cloth.
CAUTIONl Do  not  use  a  brush  or  other  hard  implement
on the wheels.
Doing so could scratch the wheels.
l Do not use any cleaner that contains an abra-
sive substance or is acidic or alkaline. Doing
so  could  cause  the  coating  on  the  wheels  to peel or become discoloured or stained.
l Do  not  directly  apply  hot  water  using  a
steam cleaner or by any other means.
l Contact  with  seawater  and  road  deicer  can
cause  corrosion.  Rinse  off  such  substances as soon as possible.Window glass
E00901600058
The  window  glass  can  normally  be  cleaned
using only a sponge and water.
Glass  cleaner  can  be  used  to  remove  oil, grease,  dead  insects,  etc.  After  washing  the
glass,  wipe  dry  with  a  clean,  dry,  soft  cloth. Never use the same cloth to wipe the window glass  as  would  be  used  to  wipe  the  paint-
work;  wax  from  the  painted  surfaces  could
adhere  to  the  glass  and  reduce  its  transparen-
cy and visibility.
Cleaning the exterior of your vehicle
9-05OKTE15E3Vehicle care9    
Page 344 of 418

Service precautionsE01000100706
Adequate  care  of  your  vehicle  at  regular  in- tervals  serves  to  preserve  the  value  and  ap-
pearance as long as possible.
Maintenance  items  as  described  in  this  own- er’s manual can be performed by the owner.We  recommend  you  to  have  the  periodic  in-
spection  and  maintenance  performed  by  a MITSUBISHI  MOTORS   Authorized  Service
Point or another specialist.
In  the  event  a  malfunction  or  other  problem is  discovered,  we  recommend  you  to  have  it
checked  and  repaired.  This  section  contains information  on  inspection  maintenance  pro- cedures  that  you  can  do  yourself.  Follow  the
instructions and cautions for each of the vari- ous procedures.WARNINGl When  checking  or  servicing  the  inside  of
the  engine  compartment,  make  sure  the
engine  is  switched  off  and  has  had  a chance to cool down.
l If  it  is  necessary  to  do  work  in  the  engine
compartment  with  the  engine  running,  be
especially  careful  that  your  clothing,  hair, etc.,  does  not  become  caught  by  the  fans,
drive belts, or other moving parts.WARNINGl For  vehicle  with  air  conditioning,  the  fan
may  turn  on  automatically  even  if  the  en-
gine  is  not  running;  turn  the  ignition  key
to  “LOCK”  position  and  remove  the  key to ensure safety while you work in the en-
gine compartment.
l Do not smoke, cause sparks or allow open
flames  around  fuel  or  battery.  The  fumesare flammable.
l Be  extremely  cautious  when  working
around  the  battery.  It  contains  poisonous
and corrosive sulphuric acid.
l Do  not  get  under  your  vehicle  with  just
the  body  jack  supporting  it.  Always  use
automotive jack stands.
l Improper  handling  of  components  and
materials used in the vehicle can endanger
your  personal  safety.  We  recommend  you to  consult  a  specialist  for  necessary  infor-
mation.Catalytic converter
E01000200925
For  ordinary  use,  there  are  no  particular  pre-cautions.
The  exhaust  gas  scavenging  devices  used
with  the  catalytic  converter  are  extremely  ef- ficient  for  the  reduction  of  noxious  gases.
The  catalytic  converter  is  installed  in  the  ex- haust system.
It  is  important  to  keep  the  engine  properly
tuned  to  ensure  proper  catalyst  operation  andprevent possible catalyst damage.CAUTIONl Damage  to  the  catalytic  converter  can  result
if  your  vehicle  is  not  kept  in  proper  operat-ing condition. In the event of an engine mal-
function  particularly  involving  engine  mis-
fire  or  other  apparent  loss  of  performance, have your vehicle serviced promptly.
Continued  operation  of  your  vehicle  with  a
severe  overheated  condition  may  result  in possible  damage  to  the  converter  and  vehi-cle.WARNINGl As  with  any  vehicle,  do  not  park  or  oper-
ate  this  vehicle  in  areas  where  combusti-
ble  materials  such  as  dry  grass  or  leaves
can  come  in  contact  with  a  hot  exhaust since a fire could occur.
l Paint should not be applied to the catalyt-
ic converter.
The catalytic converter itself gets hot quickly,
and  may  be  damaged  if  overheated.  The  fol- lowing points should be noted in order to pre-vent  the  ignition  of  unburned  fuel  within  the
catalytic converter.
Service precautions
10-02OKTE15E3Maintenance10     
Page 346 of 418

Support  the  bonnet  by  inserting  the  supportbar in its slot.CAUTIONl Note  that  the  support  bar  may  disengage  the
bonnet  if  the  open  bonnet  is  lifted  by  astrong wind.
l Always  insert  the  support  bar  into  the  hole
provided  specifically  for  this  purpose.  Sup- porting  the  bonnet  at  any  other  location
could  result  in  the  support  bar  slipping  out
and lead to an accident.
To close
Unlatch the support bar and clip it in its hold-
er.
Slowly  lower  the  bonnet  to  a  position  about
20  cm  above  the  closed  position,  then  let  it drop.NOTEl If  this  does  not  close  the  bonnet,  release  it
from a slightly higher position.
l Do  not  press  down  the  bonnet  hard  with  a
hand as it may damage the bonnet.CAUTIONl Be careful that hands or fingers are not trap-
ped when closing the bonnet.
l Before  driving,  make  sure  that  the  bonnet  is
securely  locked.  An  incompletely  locked bonnet  can  suddenly  open  while  driving.
This can be extremely dangerous.Engine oil
E01000402820
To check and refill engine oil
A- Minimum level B- Maximum level
C- Oil replacement indication mark
Type 1Type 2
The  engine  oil  used  has  a  significant  effect on  the  engine’s  performance,  service  life  and
startability.  Be  sure  to  use  oil  of  the  recom- mended quality and appropriate viscosity.
All  engines  consume  a  certain  amount  of  oil during  normal  operation.  Therefore,  it  is  im-portant  to  check  the  oil  level  at  regular  inter-
vals or before starting a long trip. 1. Park the car on a horizontal surface.
2. Switch off the engine.
3. Wait a few minutes.
Engine oil
10-04OKTE15E3Maintenance10      
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4.Remove  the  dipstick  and  wipe  it  with  a
clean cloth.
5. Reinsert the dipstick as far as it goes.
6. Remove the dipstick and read the oil lev- el,  which  should  always  be  within  the
range indicated.
7. If  the  oil  level  is  below  the  specified
limit, remove the cap located on the cyl-inder  head  cover  and  add  enough  oil  to
raise  the  level  to  within  the  specified
range.  Do  not  overfill  to  avoid  engine
damage.  Be  sure  to  use  the  specified  en-
gine  oil  and  do  not  mix  various  types  of
oil.
8. After adding oil, close the cap securely.
9. Confirm the oil level by repeating step 4
to 6.
 
Use  only  the  recommended  oils  with  an ACEA  or  API  classification  as  specified  inthis manual.NOTEl Check  or  refill  the  oil  according  to  the  fol-
lowing manner.
• When  the  oil  level  is  checked  in  step  6
above,  check  it  on  a  low  side  of  the  dip-
stick  because  it  is  different  in  appearance
of  oil  level  in  the  two  sides  of  the  dip-
stick.NOTE• On  vehicles  without  diesel  particulate  fil-
ter  (DPF),  the  oil  level  should  be  within the range (A) to (B) on the dipstick.
• On vehicles with DPF, the oil level should
be  within  the  range  (A)  to  (C)  (oil  re- placement  indication  mark)  on  the  dip-
stick.
If  the  oil  level  is  beyond  the  oil  replace-
ment  indication  mark  (C),  replace  the  oil as soon as possible.
Then,  the  oil  should  be  refilled  to  the
maximum level (B).
• On  vehicles  with  DPF,  the  engine  oil  will
increase  due  to  a  little  fuel  getting  mixed in  the  engine  oil  when  the  DPF  regener-
ates  to  burn  away  the  PM  (particulate
matter).  However,  it  does  not  indicate  a malfunction.
l The  engine  oil  will  deteriorate  rapidly  if  the
vehicle  is  subjected  to  severe  conditions,  re-
quiring  earlier  oil  replacement.  Please  refer to the maintenance schedule.
l For  handling  of  used  engine  oils,  refer  to
page 2-05.Selection of engine oil
Vehicles  without  diesel  particu-
late filter (DPF)
l Select  engine  oil  of  the  proper  SAE  vis-
cosity  number  according  to  the  atmos-pheric temperature.
l Use engine oil conforming to the follow-
ing classification: • ACEA classification: “For  service  A1/  B1,  A3/B3, A3/B4,
A5/B5”
• API classification: “For service CF-4”
Engine oil
10-05OKTE15E3Maintenance10    
Page 348 of 418

NOTElUse  of  additives  is  not  recommended  since
they  may  reduce  the  effectiveness  of  addi-
tives  already  included  in  the  engine  oil.  It may  result  in  failure  of  the  mechanical  as-
sembly.
Vehicles  with  diesel  particulate
filter (DPF)
l Select  engine  oil  of  the  proper  SAE  vis-
cosity  number  according  to  the  atmos- pheric temperature.
l Use engine oil conforming to the follow-
ing classification: • ACEA classification: “For service C1, C2, C3 or C4”
• JASO classification: “For service DL-1”
If  those  classifications  are  not  available, contact  a  MITSUBISHI  MOTORS  Au-
thorized Service Point.
NOTEl Use  of  additives  is  not  recommended  since
they  may  reduce  the  effectiveness  of  addi-
tives  already  included  in  the  engine  oil.  It may  result  in  failure  of  the  mechanical  as-
sembly.Engine coolant
E01000502153
To check the coolant level
A  transparent  coolant  reserve  tank  (A)  is  lo-cated in the engine compartment.
The  coolant  level  in  this  tank  should  be  kept
between  the  “LOW”  and  “FULL”  marks when measured while the engine is cold.
*: Front of the vehicle
To add coolant
The  cooling  system  is  a  closed  system  and
normally  the  loss  of  coolant  should  be  very
slight.  A  noticeable  drop  in  the  coolant  level
could indicate leakage. If this occurs, we rec- ommend  you  to  have  the  system  checked  as
soon as possible.
If  the  level  should  drop  below  the  “LOW” level  on  the  reserve  tank,  open  the  lid  and
add coolant.
Also, if the reserve tank is completely empty, remove  the  radiator  cap  (B)  and  add  coolant until the level reaches the filler neck.
WARNINGl Do not open the radiator cap (B) while the
engine is hot. The coolant system is under
pressure  and  any  hot  coolant  escaping
could cause severe burns.
Anti-freeze
The  engine  coolant  contains  an  ethylene  gly-
col  anti-corrosion  agent.  The  cylinder  head and  water  pump  housing  are  cast  aluminium
alloy,  and  periodic  changing  of  the  engine coolant  is  necessary  to  prevent  corrosion  of
these parts.
 
Use  “ MITSUBISHI  MOTORS  GENUINE
SUPER LONG LIFE COOLANT” or equiva- lent.
Engine coolant
10-06OKTE15E3Maintenance10   Type 1 
Type 2