engine maintenance MITSUBISHI L200 2018 Owner's Manual (in English)

ForewordE09200107240
Thank you for selecting a MITSUBISHI L200 as your new vehicle.
This owner’s manual will add to your understanding and full enjoyment of
the many fine features of this vehicle.
It contains information prepared to acquaint you with the proper way to oper-
ate and maintain your vehicle for the utmost in driving pleasure.

MITSUBISHI MOTORS Europe B.V. reserves the right to make changes in
design and specifications and/or to make additions to or improvements in
this product without obligation to install them on products previously manu- factured.
It is an absolute requirement for the driver to strictly observe all laws and
regulations concerning vehicles.

This owner’s manual has been written in compliance with such laws and reg- ulations, but some of the contents may become contradictory with later amendment of the laws and regulations.

Please leave this owner’s manual in this vehicle at time of resale. The next
owner will appreciate having access to the information contained in this
owner’s manual.

Repairs to your vehicle:
Vehicles in the warranty period:
All warranty repairs must be carried out by a MITSUBISHI MOTORS Au-
thorised Service Point.

Vehicles outside the warranty period:
Where the vehicle is repaired is at the owner’s discretion.
Throughout this owner’s manual the words WARNING and CAUTION
appear.
These serve as reminders to be especially careful. Failure to follow instruc-
tions could result in personal injury or damage to your vehicle.WARNING
Indicates a strong possibility of severe personal injury or death if in-
structions are not followed.
CAUTION
Means hazards or unsafe practices that could cause minor personal in- jury or damage to your vehicle.
You will see another important symbol:
NOTE
Gives helpful information.
*: Indicates optional equipment.
It may differ according to the sales classification; refer to the sales cata- logue.
Abbreviations used in this owner’s manual: LHD: Left-Hand Drive
RHD: Right-Hand Drive
M/T: Manual Transmission
A/T: Automatic Transmission
The symbol used on the vehicles:
: See owner’s manual
Information for station service
E09300104673
Fuel
Fuel tank capacity75 litresRecommended fuelCetane number (EN590)51 or higher
Refer to the “General information” section for the fuel selection.Engine oilRefer to the “Maintenance” section for the selection of engine oil.Tyre inflation pressureRefer to the “Maintenance” section for the tyre inflation pressure.
© 2017 Mitsubishi Motors Corporation18
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BLO-17-000576

Economical driving............................................................................. 6-02
Driving, alcohol and drugs.................................................................. 6-02
Safe driving techniques....................................................................... 6-03
Running-in recommendations............................................................. 6-04 Parking brake...................................................................................... 6-05
Parking................................................................................................ 6-06
Steering wheel height and reach adjustment....................................... 6-07
Inside rear-view mirror....................................................................... 6-08 Outside rear-view mirrors................................................................... 6-09
Ignition switch*...................................................................................6-13 Engine switch*.................................................................................... 6-14
Steering wheel lock............................................................................. 6-16
Starting and stopping the engine......................................................... 6-18
Diesel particulate filter (DPF)............................................................. 6-22 Turbocharger operation*..................................................................... 6-23Auto Stop & Go (AS&G) system*..................................................... 6-23
Manual transmission*......................................................................... 6-27 Automatic transmission Sports Mode 5A/T........................................6-29Easy Select 4WD*.............................................................................. 6-35
Super Select 4WD II*......................................................................... 6-40
Rear differential lock*........................................................................ 6-45 4-wheel drive operation*.................................................................... 6-49
Inspection and maintenance following rough road operation............. 6-51
Cautions on handling of 4-wheel drive vehicles................................. 6-52
Braking................................................................................................ 6-53
Hill start assist..................................................................................... 6-54
Brake assist system............................................................................. 6-55
Emergency stop signal system*.......................................................... 6-56
Anti-lock brake system (ABS)............................................................ 6-56Power steering system.........................................................................6-58
Active Stability & Traction Control (ASTC)*....................................6-59
Trailer Stability Assist (TSA)............................................................. 6-62 Cruise control*.................................................................................... 6-63
Speed Limiter...................................................................................... 6-69
Lane Departure Warning (LDW)*...................................................... 6-75
Rear-view camera*............................................................................. 6-79
Cargo loads......................................................................................... 6-83Trailer towing......................................................................................6-84Starting and driving
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4-wheel drive operation*E00606602487
By selecting 4-wheel drive, both axles of the
vehicle are rigidly connected with each other. This improves the traction characteristics. When turning sharp corners or moving for-
ward and backward repeatedly, however, the drive line is stressed, which is felt as a brak-
ing effect. A 4-wheel drive vehicle can accel-
erate more quickly and smoothly.
However, note that the braking distance is not shorter than that of a rear-wheel drive ve-hicle.
When using 4-wheel drive on rough roads
(snow, mud, sand, etc.), it is important to op- erate the vehicle correctly.NOTEl The driving posture should be more upright
and closer to the wheel than usual; adjust the
seat to a good position for easy steering and pedal operation. Be sure to wear the seatbelt.
l After driving on rough roads, check each
part of the vehicle and wash it thoroughlywith water. Refer to the “Vehicle care” sec-
tion and “Inspection and maintenance fol-
lowing rough road operation” on page 6-51.Driving on dry paved road and
highway
Select “2H” position (Easy Select 4WD),
“2H” or “4H” position (Super Select 4WD II) to drive on the dry paved road. Especially on
dry highway, never select the “4H” or “4L”
position (Easy Select 4WD), “4HLc” or “4LLc” position (Super Select 4WD II).
CAUTIONl Selecting “4H” or “4L” position (Easy Se-
lect 4WD), “4HLc” or “4LLc” position (Su-
per Select 4WD II) to drive on dry paved
road will increase the fuel consumption with possible noise generation and early tyrewear.
It may also increase the differential oil tem- perature, resulting in possible damage to the
driving system.
Further, the drive train will be subjected to excessive loading, possibly leading to oil
leakage, component seizure, or other serious faults.Driving on snowy or icy roads
Set the drive mode-selector to “4H” position
(Easy Select 4WD), “4H” or “4HLc” position in accordance with the road conditions (Su-
per Select 4WD II) and then gradually de-
press the accelerator pedal for a smooth start. Keep the pressure on the accelerator pedal asconstant as possible, and drive at low speed.
NOTEl The use of snow tyres and/or tyre chains is
recommended.
l Maintain a safe distance between vehicles,
avoid sudden braking, and use engine brak-
ing (downshifting).CAUTIONl Avoid sudden braking, sudden acceleration,
and sharp turning; such operations could
cause skidding and spinouts.
Driving on sandy or muddy
roads
Set the drive mode-selector to “4H” or “4L”
position (Easy Select 4WD), “4HLc” or “4LLc” position (Super Select 4WD II) and then gradually depress the accelerator pedal
for a smooth start. Keep the pressure on the accelerator pedal as constant as possible, and drive at low speed.
4-wheel drive operation*
6-49OKTE18E1Starting and driving6

NOTElFor vehicles with the Auto Stop & Go
(AS&G) system, if the demister switch is
pressed, the Auto Stop & Go (AS&G) sys- tem will not operate and the engine will notstop automatically even if the vehicle is stopped. This is to ensure that good visibility
is maintained.Important operation tips for
the air conditioning E00708302128
lPark the vehicle in the shade.
Parking in the hot sun will make the ve-
hicle inside extremely hot, and it will re-
quire more time to cool the interior.
If it is necessary to park in the sun, open the windows for the first few minutes of
air conditioning operation to expel the
hot air.
l Close the windows when the air condi-
tioning is in use. The entry of outside air
through open windows will reduce the cooling efficiency.
l Too much cooling is not good for the
health. The inside air temperature should
only be 5 to 6 °C below the outside air temperature.
l When operating the system, make sure
the air intake, which is located in front
of the windscreen, is free of obstructions such as leaves and snow. Leaves collec- ted in the air-intake plenum may reduce
air flow and plug the plenum water
drains.
Air conditioning system refrig- erant and lubricant recommen-dations
If the air conditioning seems less effective than usual, the cause might be a refrigerant
leak. We recommend you to have the system inspected.
The air conditioning system in your vehicle must be charged with the refrigerant
HFC- 134a and the lubricant DH-PR.
Use of any other refrigerant or lubricant will
cause severe damage which will result in the need to replace your vehicle’s entire air con-
ditioning system. The release of refrigerant into the atmosphere should be prevented.
It is recommended that the refrigerant be re- covered and recycled for further use.
During a long period of disuse
The air conditioning should be operated for at
least five minutes each week, even in cold weather. This is to prevent poor lubrication
of the compressor internal parts and to main-
tain the air conditioning in the best operating
condition.
Air purifier*
E00708401773
An air filter has been incorporated into thisair conditioner so that dirt and dust are
cleaned from the air.
Replace the air filter periodically as its ability
to clean the air will be reduced as it collects pollen and dirt. For the maintenance interval,
refer to the “SERVICE BOOKLET”.
NOTEl Operation in certain conditions such as driv-
ing on a dusty road and frequent use of the air conditioner can lead to reduction of serv-
ice life of the filter. When you feel that the air flow is lower than normal or when the
windscreen or windows start to fog up easi- ly, replace the air filter.
We recommend you to have it checked.
Important operation tips for the air conditioning
7-17OKTE18E1For pleasant driving7

Stop the engine immediately and contacta MITSUBISHI MOTORS Authorized
Service Point for assistance.
A- Cooling fan
B- Reserve tank
C- Radiator cap
WARNINGl Be careful not to get your hands or clothes
caught in the cooling fan.4. Check the coolant level in the reserve
tank (B).
5. Add coolant to the radiator and/or re-
serve tank if necessary (refer to the
“Maintenance” section).
WARNINGl Make sure that the engine has cooled
down before removing the radiator cap (C), because hot steam or boiling water
otherwise will gush from the filler port and may scald you.CAUTIONl Do not add coolant while the engine is hot.
Suddenly adding cold coolant could damage the engine. Wait for the engine to cool
down, then add coolant a little at a time.6. Examine the radiator hoses for coolant
leakage and the drive belt for looseness
or damage.
If there is anything wrong with the cool-
ing system or drive belt, we recommend
you to have it checked and repaired.Bleeding the fuel system
E00800701423
The fuel system should be bled to remove air
as described below if the fuel supply is ex- hausted during travel.
Pump the hand pump (A) at the top of the fuel filter until the hand pump becomes stiff.Then try again to start the engine.
If the engine does not start, repeat the process
above.
Bleeding the fuel system
8-10OKTE18E1For emergencies8 FULLLOW

Service precautions........................................................................... 10-02
Catalytic converter............................................................................ 10-03
Bonnet............................................................................................... 10-04
Engine oil.......................................................................................... 10-05 Engine coolant...................................................................................10-06
Washer fluid...................................................................................... 10-08
Brake fluid.........................................................................................10-08
Clutch fluid*..................................................................................... 10-09 Power steering fluid.......................................................................... 10-09
Battery............................................................................................... 10-10 Tyres..................................................................................................10-12Wiper blade rubber replacement....................................................... 10-15
General maintenance......................................................................... 10-16
Fusible links...................................................................................... 10-17
Fuses..................................................................................................10-17
Replacement of lamp bulbs............................................................... 10-22
Masking the headlamps.....................................................................10-31Maintenance
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Service precautionsE01000102595
Adequate care of your vehicle at regular in- tervals serves to preserve the value and ap-
pearance as long as possible.
Maintenance items as described in this own- er’s manual can be performed by the owner.We recommend you to have the periodic in-
spection and maintenance performed by a MITSUBISHI MOTORS Authorized Service
Point or another specialist.
In the event a malfunction or a problem is discovered, we recommend you to have it
checked and repaired. This section contains information on inspection maintenance pro- cedures that you can do yourself. Follow theinstructions and cautions for each of the vari-
ous procedures.WARNINGl When checking or servicing the inside of
the engine compartment, make sure theengine is switched off and has had achance to cool down.
l If it is necessary to do work in the engine
compartment with the engine running, be
especially careful that your clothing, hair, etc., does not become caught by the cool-ing fan, drive belts, or other moving parts.
l After performing the maintenance, make
sure that no tools or cloths are left behind in the engine compartment. If they are left
behind, a fire or damage to the vehicle
may occur.WARNINGl The cooling fan can turn on automatically
even if the engine is not running. Turn the
ignition switch to “LOCK” position or put
the operation mode in OFF to be safe while you work in the engine compart-ment.
l Do not smoke, cause sparks or allow open
flames around fuel or battery. The fumes are flammable.
l Be extremely cautious when working
around the battery. It contains poisonous
and corrosive sulphuric acid.
l Do not get under your vehicle with just
the body jack supporting it. Always use
automotive jack stands.
l Improper handling of components and
materials used in the vehicle can endanger
your personal safety. We recommend you
to consult a specialist for necessary infor- mation.
Service precautions
10-02OKTE18E1Maintenance10

1. Engine coolant reservoir
2. Brake fluid reservoir
3. Clutch fluid reservoir*
4. Engine oil cap
5. Engine oil level gauge
6. Power steering fluid reservoir
7. Washer fluid reservoir
8. BatteryCatalytic converter
E01000202596
The exhaust gas scavenging devices usedwith the catalytic converter are extremely ef- ficient for the reduction of noxious gases.
The catalytic converter is installed in the ex- haust system.
It is important to keep the engine properly
tuned to ensure proper catalyst operation and prevent possible catalyst damage.WARNINGl As with any vehicle, do not park or oper-
ate this vehicle in areas where combusti- ble materials such as dry grass or leaves
can come in contact with a hot exhaust
since a fire could occur.NOTEl Use fuel of the type recommended in
“Fuel
selection” on page 2-02.
Catalytic converter
10-03OKTE18E1Maintenance10RHD
LHD

CAUTIONlBe careful that hands or fingers are not trap-
ped when closing the bonnet.
l Before driving, make sure that the bonnet is
securely locked. An incompletely locked bonnet can suddenly open while driving.
This can be extremely dangerous.NOTEl If this does not close the bonnet, release it
from a slightly higher position.
l Do not press down firmly on the bonnet as
doing so could damage it.Engine oil
E01000404693
To check and refill engine oil
A:Minimum level
B:Maximum level
C:Oil replacement indication mark
The engine oil used has a significant effect on the engine’s performance, service life and
startability. Be sure to use oil of the recom- mended quality and appropriate viscosity.
All engines consume a certain amount of oil during normal operation. Therefore, it is im-portant to check the oil level at regular inter-
vals or before starting a long trip. 1. Park the car on a horizontal surface.
2. Switch off the engine.
3. Wait a few minutes.
4. Remove the dipstick and wipe it with a
clean cloth.
5. Reinsert the dipstick as far as it goes.
6. Remove the dipstick and read the oil lev- el, which should always be within therange indicated.
7. If the oil level is below the specified
limit, remove the cap located on the cyl- inder head cover and add enough oil to
raise the level to within the specified
range. Do not overfill to avoid engine damage. Be sure to use the specified en-
gine oil and do not mix various types of
oil.
8. After adding oil, close the cap securely.
9. Confirm the oil level by repeating step 4
to 6.NOTEl Check or refill the oil according to the fol-
lowing manner.
• When the oil level is checked in step 6
above, check it on a low side of the dip-
stick because it is different in appearance
of oil level in the two sides of the dip-
stick.
• On vehicles without diesel particulate fil-
ter (DPF), the oil level should be within the range (A) to (B) on the dipstick.
• On vehicles with DPF, the oil level should
be within the range (A) to (C) (oil re-
placement indication mark) on the dip-
stick.
If the oil level is beyond the oil replace-
ment indication mark (C), replace the oil as soon as possible.
Then, the oil should be refilled to the maximum level (B).
Engine oil
10-05OKTE18E1Maintenance10

NOTE•On vehicles with DPF, the engine oil will
increase due to a little fuel getting mixed
in the engine oil when the DPF regener- ates to burn away the PM (particulate
matter). However, it does not indicate a
malfunction.
• The engine oil level will be increased due
to an amount of the fuel being mixed in
the engine oil when the DPF regenerates
to burn away the PM (particulate matter). It does not indicate a malfunction.
In the following conditions, the engine oil level may increase easily. We recommendyou to have it checked frequently.
•frequent driving at uphill and down-
hill
• frequent driving at high altitudes
• frequent and extended idling
• frequent driving through a traffic
jam
l The engine oil will deteriorate rapidly if the
vehicle is subjected to severe conditions, re- quiring earlier oil replacement. Please refer
to the maintenance schedule.
l For handling of used engine oils, refer to
page 2-06.Selection of engine oil
l Select engine oil of the proper SAE vis-
cosity number according to the atmos-pheric temperature.
l Use engine oil conforming to the follow-
ing classification: • ACEA classification: “For service C1, C2, C3 or C4”
• JASO classification: “For service DL-1”
If those classifications are not available, con- tact a MITSUBISHI MOTORS Authorized
Service Point.
NOTEl Use of additives is not recommended since
they may reduce the effectiveness of addi-
tives already included in the engine oil. It may result in failure of the mechanical as-
sembly.Engine coolant
E01000503509
To check the coolant level
A transparent coolant reserve tank (A) is lo-cated in the engine compartment.
Engine coolant
10-06OKTE18E1Maintenance10