clip MITSUBISHI LANCER 2005 User Guide
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
Page 256 of 788
STEERING SHAFT
POWER STEERING37-22
2. Pinch the steering column shaft clip with pliers,
and pull up the shaft towards the direction shown
to disengage the steering column shaft assembly.
INSTALLATION SERVICE POINT
>>A<< STEERING COLUMN SHAFT
ASSEMBLY INSTALLATION
CAUTION
•When reusing the steering column, do not
release the tilt lever until the steering column
shaft has been installed.•When the steering column is replaced, do not
release the tilt lever until it has been installed.
Do not remove the tilt lever fixing band until
the installation has completed.
•When installing the steering column, do not
leave it fixed temporarily at only one point
and make sure the column shaft is not shaken
strongly. If you fail to do, the collision
absorbing mechanism at the column shaft
mounting location may be damaged.
Ensure that the tilt lever is in the lock position, and
install the steering column. Tighten the four bolts in
the order shown by hand, and then tighten them to
the specified torque in the order shown.
Tightening torque: 12 ± 2 N⋅m
DISASSEMBLY AND REASSEMBLYM1372011700106
AC210969AD
Clip
Steering column
shaft
AC209383
AD
14
32
Tilt lever
AC210967AD
3 2 14
Disassembly steps
<> >>A<<1. Special bolt
>>A<<2. Steering lock bracket
>>A<<3. Steering lock cylinder assembly
4. Steering column shaft assemblyDisassembly steps (Continued)
Page 261 of 788
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-27
DISASSEMBLY AND REASSEMBLYM1372011100193
AC100244AE
3
13 ± 3 N·m
Steering gear seal kit Flare nut
Repair kit grease
23
21
19
4
11
8
28 29
32 31 17 35
11 8
22 ± 4 N·m
59 ± 10 N·m
23 ± 2 N·m
-30˚
12
14
15
33
17
59 ± 10 N·m25 ± 4 N·m
18 24
23
20
19
2122
13 344
4
3
35
136
2
16
30 31
32
27
29 28
2526 1188 ± 10 N·m
10 8
9 7 5 6
40 ± 5 N·m
Disassembly steps
>>O<<1. Gear mounting rubber
2. Gear housing mounting bushing
3. Feed pipe
4. O-ring
>>N<<5. Lock nut
>>N<<6. Tie rod end
7. Clip
>>M<<8. Bellows band
9. Bellows
>>L<<10. Tie rod
>>L<<11. Tab washer
>>K<<•Total pinion torque adjustment
>>J<<12. Lock nut
<> >>J<<13. Rack support cover
14. Support spring
15. Rack support
>>I<<16. End plug
17. Lock nut18. Valve housing assembly
<> >>H<<19. Lower oil seal
<>20. Pinion and valve assembly
<
<
<
24. Valve housing
<
<
<
<
<
<
<
32. O-ring
<
<
<> >>A<<35. Oil seal
36. Gear housingDisassembly steps (Continued)
Page 262 of 788
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-28
AC102865
3
23
21
19
4
11
8
8
1135
17
31
3229
28
6 5 7
9 8 10 11
25 26
2829
27 32 31 3012
13 14 15
16 173335 361 4
2 3444
3 24
23
22
21
20
19
18
AE
Steering gear seal kit Flare nut
Repair kit grease 22 ± 4 N·m
59 ± 10 N·m 25 ± 4 N·m
88 ± 10 N·m
40 ± 5 N·m 59 ± 10 N·m13 ± 3 N·m
23 ± 2 N·m -30˚
Disassembly steps
>>O<<1. Gear mounting rubber
2. Gear housing mounting bushing
3. Feed pipe
4. O-ring
>>N<<5. Lock nut
>>N<<6. Tie rod end
7. Clip
>>M<<8. Bellows band
9. Bellows
>>L<<10. Tie rod
>>L<<11. Tab washer
>>K<<•Total pinion torque adjustment
>>J<<12. Lock nut
<> >>J<<13. Rack support cover
14. Support spring
15. Rack support
>>I<<16. End plug
17. Lock nut18. Valve housing assembly
<> >>H<<19. Lower oil seal
<>20. Pinion and valve assembly
<
<
<
24. Valve housing
<
<
<
<
<
<
<
32. O-ring
<
<
<> >>A<<35. Oil seal
36. Gear housingDisassembly steps (Continued)
Page 265 of 788
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-31
<
CAUTION
If the rack stopper is first turned anticlockwise,
the circlip will get caught in the slot in the
housing and the rack stopper will not turn.
1. Turn the rack stopper clockwise until the end of
the circlip comes out of the slot in the rack
housing.
2. Turn the rack stopper anticlockwise to remove the
circlip.
<
BUSHING/OIL SEAL/O-RING/RACK
ASSEMBLY REMOVAL
1. Pull out the rack slowly. Take out the rack stopper
and the rack bushing at the same time.
CAUTION
Do not damage the oil seal press fitting surface.2. Partially bend the oil seal and remove it from the
rack bushing.
<
Use a brass bar or special tool brass bar
(MB990939) to remove the lower bearing from the
valve housing.
<
CAUTION
Do not open special tool excessively to prevent
damaging housing interior.
Use special tool needle bearing puller (MB991120) to
remove the needle bearing from the valve housing.
<> OIL SEAL REMOVAL
CAUTION
Be careful not to damage the inner surface of the
rack cylinder of the gear housing.
Use a piece of pipe or similar tool to remove the oil
seal from the gear housing.
ACX01146
AB
Circlip Rack stopper
ACX01147AB
ACX01148AB
Rack bushing
ACX01149
MB990939
Lower bearing
AC
Valve housing
ACX01150AB
Valve housingMB991120Needle
bearing
AC100259
Oil seal Pipe or similar tool Gear housing
AB
Page 267 of 788
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-33
>>D<< OIL SEAL/RACK BUSHING
INSTALLATION
1. Apply ATF DEXRON III or DEXRON II to the outer
surface of the oil seal. Using special tool installer
adapter (MB990927), press in the oil seal until it is
flush with the bushing end face.
2. Apply ATF DEXRON III or DEXRON II to the oil
seal inner surface and the O-ring.
3. Wrap the rack end with plastic tape, and push the
rack bushing onto the rack.
>>E<< CIRCLIP INSTALLATION
CAUTION
Insert the circlip to the rack stopper hole while
turning the rack stopper clockwise.
Insert the circlip to the rack stopper hole through
cylinder hole. Turn the rack stopper clockwise and
insert the circlip firmly.
>>F<< UPPER OIL SEAL/UPPER
BEARING INSTALLATION
Apply a coating of ATF DEXRON III or DEXRON II to
the outside of the upper oil seal/upper bearing. Using
the following special tools, press the upper oil
seal/upper bearing into the valve housing.
•MB990938: Bar (Snap-in type)
•MB991203: Oil Seal and Bearing Installer
>>G<< SEAL RINGS INSTALLATION
Because the seal rings expand after installation,
tighten after installing by using special tool seal ring
installer (MB991317) to compress the rings, or press
down by hand.
ACX01156AE
Oil seal
O-ring MB990927
Rack
bushing
AC100261
AC
Rack
Plastic tape
Rack bushing
ACX01158
Circlip
Slot
AB
Circlip
Slot
ACX01159AC MB990938
MB991203
Oil seal
MB991203
Bearing MB990938
ACX01160AB
MB991317
Page 283 of 788
FENDER
BODY42-5
FENDER
SPECIAL TOOLM1421000600256
AC300865
Note
: Clip positions
Section A – A
AC
Clip
A
A
6 8
6 8
Clip positions
Tool Number Name Use
MB990784 Ornament remover Side turn-signal lamp removal
MB990784
Page 284 of 788
FENDER
BODY42-6
FENDER
REMOVAL AND INSTALLATIONM1421001900302
Pre-removal and Post-installation Operation
•Front Bumper Removal and Installation (Refer to GROUP
51, Front Bumper P.51-2.)
•Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper and Washer P.51-23.)
•Side Air Dam Removal and Installation
P.51-15.)
AC300491
AC304753
AC303863
Clip Section A – A
AB
A A
123
3 4
Note
: Clip positions
Removal steps
1. Splash shield
<> >>A<<2. Side turn-signal lamp3. Delta outer garnish
4. FenderRemoval steps (Continued)
Page 286 of 788
FUEL FILLER LID
BODY42-8
FUEL FILLER LID
REMOVAL AND INSTALLATIONM1421002500277
Pre-removal and Post-installation Operation
•Rear Seat Removal and Installation (Refer to GROUP
52A, Rear Seat P.52A-28.)
•Front Scuff Plate (Driver's Seat Side), Rear Scuff Plate
(Driver's Side), Centre Pillar Lower Trim (Driver's Side),
Quarter Trim (Driver's Side) Removal and Installation
(Refer to GROUP 52A, Trims P.52A-11.)
18M0109W0570AQ
AC005996
AC005973
3
54
3
2 1
5.0 ± 1.0 N·m
AC
Fuel filler lid height and clearance
adjustment
Removal steps
1. Fuel filler lid panel assembly
2. Clip
3. Fuel filler lid hook assembly4. Fuel filler lid lock release cable
5. Fuel filler lid lock release handleRemoval steps (Continued)
Page 294 of 788
WINDOW GLASS
BODY42-16
REAR WINDOW GLASS
REMOVAL AND INSTALLATIONM1422001600111
Pre-removal and Post-installation Operation
•High-mounted Stop Lamp Assembly Removal and
Installation
54A, High-Mounted Stop Lamp P.54A-81.)
•Rear Pillar Trim and Rear Shelf Trim Removal and
Installation (Refer to GROUP 52A, Trims P.52A-11.)
•Headlining Removal and Installation (Refer to GROUP
52A, Headlining P.52A-21.)
Y0500AU
Y0502AUY0501AU
Y0564AU
AC006056
11 7
7
AB
6
25
4 9
7 3
N
2N
2N
N
4N
N
3N3N
NN
2N
Ceramic line
Mark
Apply the primer and
adhesive along the
fictitious lines (seal line)
between each of
the marks.Section A – A
Section B – B
Seal line
centre
Primer
8N
10N
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
16 mm
A
A
B
B
Removal steps
•Roof drip moulding (Refer to GROUP
51, Moulding P.51-10.)
<> >>B<<1. Rear window lower moulding
2. Clip
3. Grommet A4. Grommet B
5. Grommet C
6. Connecting the harness connector<> >>A<<7. Rear window glass
>>A<<8. Rear window upper mouldingRemoval steps (Continued)
Page 296 of 788
WINDOW GLASS
BODY42-18
5. Install the glass stopper and window dam to the
specified positions so that there are no adrift or
bent surfaces inside the rear window glass.
6. Install the rear window upper moulding.
7. Install the glass in the same manner as the
windshield. (Refer to P.42-12.)>>B<< REAR WINDOW LOWER
MOULDING INSTALLATION
Install the clips to the rear window lower moulding,
and then fix the rear window moulding to the vehicle
body.
Y0630AU
Y0629AU
AC006075
Glass stopper and window dam installation position
Glass stopper
18 mm
Glass end line
Align the glass
stopper end with
the ceramic notch.
Ceramic line
Rear window
glass
A
ASection A - A
19 mmWindow dam Align the window
dam end with
the ceramic notch.
Mark
Seal line
Ceramic
line
Window dam
19 mm
AB