headlamp MITSUBISHI LANCER 2005 User Guide

HEADLAMP
CHASSIS ELECTRICAL54A-68
BULB REPLACEMENTM1542001300658
Headlamp Bulb
CAUTION
Do not touch the surface of the bulb with hands
or dirty gloves as the bulb may pop after a short
time. If the surface does become dirty, clean it
with alcohol or thinner, and let it dry thoroughly
before installing.
1. Disconnect the battery.
2. Disconnect the connector.
3. Remove the socket cover.
4. Remove bulb mounting spring to pull out bulb.
5. After bulb is replaced, properly reconnect
connector.
Position Lamp Bulb
CAUTION
Do not touch the bulb surface bare-handed or
with dirty gloves. If dirt is attached on surface of
the bulb, immediately use alcohol or thinner to
remove dirt, and install the bulb after well dried.
1.
Disconnect the connector.
2. Screw out position lamp socket to pull out
position lamp bulb.
Front Turn-Signal Lamp Bulb
CAUTION
Do not touch the bulb surface bare-handed or
with dirty gloves. If dirt is attached on surface of
the bulb, immediately use alcohol or thinner to
remove dirt, and install the bulb after well dried.
1.
Disconnect the connector.
2. Screw out front turn-signal lamp socket to pull out
front turn-signal lamp bulb.
AC300667AC300667
Headlamp bulb
AB
Spring
AC300668
Position lamp
AB
AC300669
Front turn signal lamp
AB

HEADLAMP
CHASSIS ELECTRICAL54A-69
HEADLAMP
REMOVAL AND INSTALLATIONM1542001800244
REMOVAL SERVICE POINT
<> HEADLAMP ASSEMBLY
REMOVAL1. Remove the splash shield, the radiator grill, the
front bumper assembly installation clips, the
screws and the bolts as shown.
2. Slide the front bumper assembly and remove the
headlamp assembly.
Post-installation Operation
Headlamp Aiming Adjustment (Refer to P.54A-66.)
AC304719
1
AB
Removal steps
<>1. Headlamp assembly
AC300690
AC300678

HEADLAMP
CHASSIS ELECTRICAL54A-70
HEADLAMP LEVELING SWITCH
REMOVAL AND INSTALLATIONM1542013700040
INSPECTIONM1542011200908
HEAD LAMP LEVELING SWITCH
RESISTANCE CHECK
AC304661AB
2
1
Removal steps
1. Switch panel
2. Headlamp leveling switch
AC305186AB
Te r m i n a l N o . S w i t c h
positionResistance
4 - 6 0 750 ohms
1 1050 ohms
2 1410 ohms
3 1710 ohms
4 2010 ohms
5 - 6 0, 1, 2, 3, 4 2830 ohms

FOG LAMP
CHASSIS ELECTRICAL54A-71
FOG LAMP
SERVICE SPECIFICATIONM1542000300343
SPECIAL TOOLM1542000600894
TROUBLESHOOTINGM1542000701292
When the front fog lamp switch is turned to ON with
the tail lamp or the headlamp on (the tail lamp switch
or the headlamp switch is ON), the fog lamp relay
turns on, and the fog lamps will illuminate.
If the tail lamps or the headlamps are turned off with
the lighting switch OFF while the fog lamps are on,
the front fog lamps turn off at the same time to
prevent unattended operation.
If the tail lamps are turned off by the headlamp
automatic shutdown function, the fog lamps turn off
at the same time. However, if the tail lamps illuminate
again, the fog lamps do not.
The front fog lamps are controlled by the Smart
Wiring System (SWS). For troubleshooting, refer to
respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
ON-VEHICLE SERVICE
FRONT FOG LAMP AIMING CHECKM1542001100438
After setting the vehicles to the following condition,
adjust the front fog lamp aiming.
•Check that the tyre inflation pressure is at the
value indicated on the tyre pressure labels.
•Set the vehicle to the unladen condition and park
it on a level surface.
•Have a single person (approximately 75 kg) sit in
the driver’s seat.•Run the engine at a speed of 2000 r/min to fully
charge the battery.
Turn on the front fog lamps and check that the
illumination is within the standard value range.
Standard value: Illuminates to within 40
metres
CAUTION
For the fog lamp which is not being measured,
disconnect that fog lamp’s connector if possible
so that it does not illuminate while carrying out
the adjustment. Furthermore, make sure that the
light axis does not get shifted when
re-connecting the connector.
If the value is out of the standard value, insert the
screwdriver (+) through the aiming hole on the side
under cover to adjust by turning the adjusting gear
for fog lamp aiming.
NOTE: Horizontal adjustment is not possible.
In addition, the method of checking the light axis on a
screen (simple check) is given below. Item Standard value
Front fog lamp light axis check Illuminates to within 40 metres
Tool Number Name Use
MB990784 Ornament remover Removal of instrument panel
ornament
MB990784
AC301337
Cross-tipped
screwdriver
AB

REAR FOG LAMP
CHASSIS ELECTRICAL54A-75
FRONT FOG LAMP RELAY CHECK
REAR FOG LAMP
TROUBLESHOOTINGM1542000701300
If the rear fog lamp switch is turned ON when the
headlamp or the front fog lamp is turned ON, the rear
fog lamp is switched ON and OFF alternatively.
If the headlamp and the front fog lamp, the rear fog
lamp is turned OFF at the same time.The fog lamps are controlled by the Smart Wiring
System (SWS). For Troubleshooting, refer to
respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
SPECIAL TOOLM1542000600902
1 4
3 2
AC305276
AB
Front fog lamp relay
Battery voltage Tester
connectionSpecified
condition
Not supplied 1 − 4 Open circuit
•Connect
terminal 2 to
the positive
battery terminal
•Connect
terminal 3 to
the negative
battery terminal1 − 4 Less than 2
ohms
Tool Number Name Use
MB990784 Ornament remover Removal of instrument panel
ornament
MB990784

REAR COMBINATION LAMP
CHASSIS ELECTRICAL54A-79
REAR COMBINATION LAMP
TROUBLESHOOTINGM1542000701322
The lamps setup on the rear combination lamp is
controlled in the same manner as the lamps of the
headlamp assembly. For details go to the reference.
For troubleshooting, refer to respective Groups
below.•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
SPECIAL TOOLM1542000600924
REAR COMBINATION LAMP
REMOVAL AND INSTALLATIONM1542003900441

Tool Number Name Use
MB990784 Ornament remover Removal of rear combination
lamp assembly
MB990784
AC304667
4.9 ± 0.7 N·m
AB
3
4
2
1
Removal steps
1. Rear combination lamp assembly
2. Rear combination lamp body3. Socket assembly
4. BulbRemoval steps (Continued)

COLUMN SWITCH
CHASSIS ELECTRICAL54A-88
INSPECTIONM1542011200931
TURN-SIGNAL AND LIGHTING SWITCH
CHECK
NOTE: Integrated column ECU does not allow
windshield wiper switch continuity test. For
inspection and diagnosis, refer to the respective
Group below.
.
•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
1
6
8
11 109 7 5 4 3 21
6
8
11 109 7 5 4
3
2
AC005499
At lighting
switch sideAt wiper/washer
switch side
AD
Switch position Tester condition Specified
condition
OFF 3 − 4, 3 − 6, 3 − 7,
3 − 8, 3 − 9, 3 − 10,
3 − 11Open
circuit
Headlamp
washer switch3 − 4 Less than
2 ohms
Headlamp
switch3 − 6 Less than
2 ohms
Tail lamp switch 3 − 7 Less than
2 ohms
Passing switch 3 − 8 Less than
2 ohms
Dimmer switch 3 − 9 Less than
2 ohms
Turn-signal lamp
switch (RH)3 − 10 Less than
2 ohms
Turn-signal lamp
switch (LH)3 − 11 Less than
2 ohms

ENGINE COMPARTMENT
CONFIGURATION DIAGRAMS80-6
ENGINE COMPARTMENT
ENGINE COMPARTMENT M1801000301298
AC301122AB
A-02
A-03
A-04X
A-05X
A-09X
A-10X
A-11X
A-12
A-13
A-14
A-15
A-16
A-17
A-18 A-19 A-20 A-21Front wiring
harness (LH)
12Front wiring
harness (RH) A-01
A-32
A-31
A-29
A-28
A-27
A-26
A-25
A-23 A-24 A-22
1
Front bumper
wiring harness Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
A
A-01 (2-GR) Side turn signal lamp (RH)
A-02 (2-GR) Side turn signal lamp (LH)
A-03 (2-B) Wheel speed sensor (Front: LH)
A-04X (4) Front fog lamp relay or spare connector
(for front fog lamp)
A-05X (4) Horn relay
A-09X (4) Fan control relay
A-10X (11) Front-ECU
A-11X (11) Front-ECU
A-12 (2-B) Front wiring harness (LH) and control
wiring harness combination
A-13 (12-B) Front wiring harness (LH) and control
wiring harness combination
A-14 (3-B) Headlamp (LH)
A-15 (6-B) Front combination lamp (LH)
A-16 (2) Front turn signal lamp (LH)A-17 (2-B) Front fog lamp (LH)
A-18 (3-GR) Cooling fan motor drive control unit
A-19 (1-B) Horn (HI)
A-20 (2-B) Front wiring harness (LH) and front
bumper wiring harness combination
A-21 (1-B) Horn (LO)
A-22 (2-B) Front fog lamp (RH)
A-23 (2) Front turn signal lamp (RH)
A-24 (1) Spare connector (for front fog lamp)
A-25 (6-B) Front combination lamp (RH)
A-26 (2) Windshield washer motor
A-27 (2-G) Rear washer motor
A-28 (2-B) Headlamp washer motor
A-29 (3-B) Headlamp (RH)
A-31 (2-BR) Dual pressure switch
A-32 (2-B) Wheel speed sensor (Front: RH)

ENGINE COMPARTMENT
CONFIGURATION DIAGRAMS80-7
ENGINE COMPARTMENT M1801000301306
AC301125
Front wiring
harness (RH) A-01
A-32
A-31
A-29 A-30
A-27
A-26
A-25
A-23 A-24 A-22
1
Front bumper
wiring harness Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
A
AB
A-02
A-03
A-04X
A-05X
A-09X
A-10X
A-11X
A-12
A-14
A-15
A-16
A-17
A-18 A-19 A-20 A-21Front wiring
harness (LH)
12
A-01 (2-GR) Side turn signal lamp (RH)
A-02 (2-GR) Side turn signal lamp (LH)
A-03 (2-B) Wheel speed sensor (Front: LH)
A-04X (4) Front fog lamp relay or spare connector
(for front fog lamp)
A-05X (4) Horn relay
A-09X (4) Fan control relay
A-10X (11) Front-ECU
A-11X (11) Front-ECU
A-12 (2-B) Front wiring harness (LH) and control
wiring harness combination
A-14 (3-B) Headlamp (LH)
A-15 (6-B) Front combination lamp (LH)
A-16 (2) Front turn signal lamp (LH)
A-17 (2-B) Front fog lamp (LH)A-18 (3-GR) Cooling fan motor drive control unit
A-19 (1-B) Horn (HI)
A-20 (2-B) Front wiring harness (LH) and front
bumper wiring harness combination
A-21 (1-B) Horn (LO)
A-22 (2-B) Front fog lamp (RH)
A-23 (2) Front turn signal lamp (RH)
A-24 (1) Spare connector (for front fog lamp)
A-25 (6-B) Front combination lamp (RH)
A-26 (2) Windshield washer motor
A-27 (2-G) Rear washer motor
A-29 (3-B) Headlamp (RH)
A-30 (2-GR) No connection
A-31 (2-BR) Dual pressure switch
A-32 (2-B) Wheel speed sensor (Front: RH)

DASH PANEL
CONFIGURATION DIAGRAMS80-16
DASH PANEL
DASH PANEL M1801000601040
NOTE: The connector colour marked by * is for the
female side. For the male side, the colour is grey for
Sedan, and milk white for Wagon.
AC301140
16
C-06
C-05 C-02
C-01
C-34
C-32
C-31
C-29
C-27
C-25C-24C-22
C-21 Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : YellowConnector
symbol
-01
thru
-36C
C-04 C-03
C-36
C-33
C-35
6
J/B
AB
5
14
15
C-08
C-09
C-11
C-12 C-10
C-14
C-15
C-13
Instrument panel
wiring harness
Control wiring
harness
C-19
C-01 (6) Fog lamp switch
C-02 (1) Spare connector (for front fog lamp
switch)
C-03 (22-B) J/C (5)
C-04 (21) Combination meter
C-05 (4) Stop lamp switch
C-06 (21-L) Combination meter
C-08 (1-B) Spare connector (for audio)
C-09 (14) Spare connector (for audio)
C-10 (1) Instrument panel wiring harness and
antenna feeder cable combination
C-11 (16-B) Diagnosis connector
C-12 (33) J/C (6)
C-13 (25) Instrument panel wiring harness and
control wiring harness combination
C-14 (10-GR) Instrument panel wiring harness and
control wiring harness combination
C-15 (22-L) Instrument panel wiring harness and
control wiring harness combination
C-19 (12) Diagnosis connector
C-21 (3) Front wiring harness (LH) and instrument
panel wiring harness combinationC-22 (13) Instrument panel wiring harness and floor
wiring harness (LH) combination
C-24 (6-L) Instrument panel wiring harness and roof
wiring harness combination
C-25
(11-B
*)Instrument panel wiring harness and floor
wiring harness (LH) combination
C-27 (25) Front wiring harness (LH) and instrument
panel wiring harness combination
C-29 (20) Instrument panel wiring harness and front
door wiring harness (LH) combination
C-31 (6) Instrument panel wiring harness and roof
wiring harness combination
C-32 (22-B) J/C (4)
C-33 (6-L) Rheostat
C-34 (6-GR) Headlamp levelling switch
C-35 (22-L) J/C (2)
C-36 (11-B) Remote controlled mirror switch