Transmission MITSUBISHI LANCER 2006 Workshop Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2006, Model line: LANCER, Model: MITSUBISHI LANCER 2006Pages: 800, PDF Size: 45.03 MB
Page 76 of 800

AC303827
65
84
9
7
22 ± 4 N·m
23 ± 3 N·m
8.8 ± 1.0 N·m 44 ± 10 N·m
AB
13 ± 3 N·m
Removal steps 
4.Battery wiring harness clamp
5.Engine oil pressure switch 
connection
6.Alternator connector and terminal
<>7.Alternator assembly
8.Water pump pulley
9.Alternator brace
CHARGING SYSTEM
ENGINE ELECTRICAL16-14
REMOV
A L SER V ICE POINT
<> SHIFT CABLE AND SHIFT CABLE 
BRACKET ASSEMBL
Y  REMOV A L
Remove the shift cable  bracket inst allation bolt with 
the shif
t ca ble inst alled o n  the shif t cable  bracket, 
and remove
 the shif t cable  and shif t cable  bracket 
assembly fro
m  the  transmission.
<> ALTERNA T O R ASSEMBL Y  
REMOV
A L
AC302930 AB
Alternator
assemnly
Af
ter re moving  the alternato r  assembly inst allation 
bolt
s  a nd nu t, move the  alte rnator a sse mbly to  the 
transmission side an
d remove  the alternato r  assem
-
bly upward the engine roo m  thr ough th e clearan ce 
between t
he tran smission  and the  inlet ma nifold. 
Page 83 of 800

STARTING SYSTEM
ENGINE ELECTRICAL16-21
STARTER MOTOR ASSEMBLY
REMOVAL AND INSTALLATION <4G1>
M1162001000628
Pre-removal and Post-installation Operation
•Air Cleaner Assembly Removal and Installation (Refer to 
GROUP 15 P.15-3).
•Battery and Battery Tray Removal and Installation
AC303962AB
11
2
3
5 6
74
30 ± 3 N·m 18 ± 3 N·m
12 ± 2 N·m
12 ± 2 N·m
Removal steps 
1.Shift cable connection
<>2.Shift cable and shift cable bracket 
assembly 
<>3.Shift cable connection 
4.Starter connector and terminal
5.Harness bracket 
6.Harness bracket 
<
REMOVA L SER V ICE POINT
<> SHIFT CABLE AND SHIFT CABLE 
BRACKET ASSEMBL
Y  
Remove the shift cable  bracket inst allation bolt with 
the shif
t ca ble inst alled o n  the shif t cable  bracket, 
and remove
 the shif t cable  and shif t cable  bracket 
assembly fro
m  the  transmission.
<> SHIFT CABLE CONNECTION 
 REMOVA L
Disengage th e transmission, a nd remove  the shif t 
cable assembly from the tra
n smission .
<
Remove the st arter assembly from above the  veh i-
cle. 
Page 92 of 800

IGNITION SYSTEM
ENGINE ELECTRICAL16-30
IGNITION SYSTEM
GENERAL INFORMATIONM1163000100294
This system is equipped with two ignition coils (A and 
B) with built-in power transistors for the No. 1 and 
No. 4 cylinders and the No. 2 and No. 3 cylinders 
respectively.
Interruption of the primary current flowing in the pri-
mary side of ignition coil A generates a high voltage 
in the secondary side of ignition coil A. The high volt
-
age thus generated is applied to the spark plugs of 
No. 1 and No. 4 cylinders to generate sparks. At the 
time that the sparks are generated at both spark 
plugs, if one cylinder is at the compression stroke, 
the other cylinder is at the exhaust stroke, so that 
ignition of the compressed air/fuel mixture occurs 
only for the cylinder which is at the compression 
stroke.
In the same way, when the primary current flowing in 
ignition coil B is interrupted, the high voltage thus 
generated is applied to the spark plugs of No. 2 and 
No. 3 cylinders.
The engine-ECU 
turns the two power transistors inside the ignition 
coils alternately on and off. This causes the primary 
currents in the ignition coils to be alternately inter
-
rupted and allowed to flow to fire the cylinders in the 
order 1-3-4-2.
The engine-ECU 
determines which ignition coil should be controlled 
by means of the signals from the camshaft position 
sensor which is incorporated in the camshaft and 
from the crank angle sensor which is incorporated in 
the crankshaft. It also detects the crankshaft position 
in order to provide ignition at the most appropriate 
timing in response to the engine operation condi
-
tions. It also detects the crankshaft position in order 
to provide ignition at the most appropriate timing in 
response to the engine operation conditions.
When the engine is cold or operated at high alti-
tudes, the ignition timing is  slightly advanced to pro-
vide optimum performance.
When the automatic transmission shifts gears, the 
ignition timing is also retarded in order to reduce out
-
put torque, thereby alleviating shifting shocks.
SYSTEM DIAGRAM
AK101074
Air flow sensor 
<4G6> MAP sensor <4G1>
Intake air temperatur
sensor
Engine coolant
temperature sensor
Camshaft position
sensor
Crank angle sensor
Barometric pressure
sonsor <4G6>
Detonatoin sensor
Ignition switch-ST Engine-A/T-
ECU  Engine-ECU 
Ignition coil B
Cylinder No. 23 4
AG
1
Spark plug Ignition coil A
Ignition
switch
Battery 
Page 129 of 800

22-1
GROUP 22
MANUAL 
TRANSMISSION
CONTENTS
MANUAL TRANSMISSION (FF) . . . . . . . . . . . . . . . . . . . . . . . . .22A
MANUAL TRANSMISSION OVERHAUL .  . . . . . . . . . . . . . . . . .22B 
Page 131 of 800

23-1
GROUP 23
AUTOM ATIC  
TRANSMISSION
CONTENTS
AUTOMATIC TRANSMISSION (FF) . . . .  . . . . . . . . . . . . . . . . . .23A
AUTOMATIC TRANSMISSION OVERHAUL  . . . . . . . . . . . . . . .23B 
Page 134 of 800

GENERAL INFORMATION
FRONT AXLE26-2
GENERAL INFORMATION
M1261000100648
The front axle consists of front hubs, knuckles, wheel 
bearings and driveshafts, and has the following fea
-
tures:
•The wheel bearing is a double-row angular con-
tact ball bearing which incorporates the oil seals 
and is highly resistant to thrust loads.
•The driveshaft incorporates BJ-TJ type constant 
velocity joints with high transmission efficiency for 
low vibration and noise.
•The dynamic damper has been mounted on the 
driveshaft to reduce differential gear noise.
•ABS rotor for detecting the wheel speed is 
press-fitted to the BJ.
NOTE: .
•TJ: Tripod Joint
•BJ: Birfield Joint
SPECIFICATIONS
Item1300, 16002000
Wheel bearingTy p eDouble-row angular contact ball bearing
Bearing (OD x ID) mm80 x 4080 x 40 
DriveshaftJoint typeOuterBJBJ
InnerTJTJ
Length (joint to joint) × 
diameter mm LH 375.9 × 24 375.9 × 24
RH699 × 24 (1600-M/T),  
703.2 
× 23 (1300-M/T, 
1600-A/T)
700 × 24 (M/T)
699 × 24 (A/T)
CONSTRUCTION DIAGRAM
AC303569
Front hub KnuckleStrut assembly
TJ (LH)
Driveshaft (LH)
Dynamic damper
BJ
Wheel bearing Driveshaft (RH)
TJ (RH)
AB
ABS rotor
Dynamic damper 
Page 137 of 800

SPECIA L T OOLS
FRONT AXLE26-5
MB990685To rqu e  wrenchMeas urement o f  hub st arting  torque
MB990326
MB990326 Prel oad  socket
MB990810
MB990810Side be aring  
puller•Removal of the centre b earing  
bra
c ke t
•Removal of  the whee l bea ring inner 
r
a ce (o ut side )
MB991460PlugPreven tion  of transmission fluid  drain  
and o
f  entry of fore ign o b ject s
MB991561
MB991561Boot ban d 
crimpin
g  toolBJ boot (resin bo ot) ban d inst a lla tion
MB990925
MB990925Bearing  and o il 
seal
 inst a lle r set•Removal of  the whee l bea ring
•Removal and inst a lla tion o f  the 
centre
 bearing
•Press-f i ttin g  of th e dust se al ou ter ,  
inner
MB990890
MB990890Rear suspension  
bush
i ng b a se•In st allatio n  of th e wheel bearing
•Press-f i ttin g  of th e dust se al ou ter ,  
inner
MB990883
MB990883Rear suspension  
bush
i ng a r borInstallation of t he wheel bearing
Tool Nu mber Na me Use 
Page 146 of 800

DRIVESHAFT ASSEMBLY
FRONT AXLE26-14
DRIVESHAFT ASSEMBLY
REMOVAL AND INSTALLATIONM1261003500849
CAUTION
•Do not strike the ABS rotors installed to the BJ outer race of driveshaft against other parts when 
removing or installing the driveshaft. Otherwise the ABS rotors will be damaged.
•
Pre-installation Operation
•Transmission Fluid Draining (Refer to GROUP 
22A, On-vehicle Service 
− Transmission Oil 
Replacement 
P.22A-8).
•Front Exhaust Pipe Removal (Refer to GROUP 
15, Exhaust Pipe and Muffler 
P.15-10).
Post-installation Operation
•Front Exhaust Pipe Installation (Refer to 
GROUP 15, Exhaust Pipe and Muffler 
P.15-10).
•Check the Ball Joint Dust Cover for cracks or 
damage by pushing it with your finger.
•Transmission Fluid Filling (Refer to GROUP 
22A, On-vehicle Service 
− Transmission Oil 
Replacement 
P.22A-8).
AC303689AB
9
N
N
NN
10
7
4
3
2 1
25 ± 5 N·m
245 ± 29 N·m
108 ± 10 N·m
8
5
6
11 12
77
Removal steps 
<>>>C<<1.Driveshaft nut
>>C<<2.Washer
3.Front ABS sensor
4.Front ABS sensor bracket
5.Brake hose bracket
>>B<<6.Self-locking nut (stabilizer bar 
connection)
>>B<<7.Stabilizer rubber
8.Collar
9.Lower arm connecting bolt
<>10.Self-locking nut (tie rod end 
connection)
<
12.Circlip
Be careful not to strike the pole piece at the tip of the front ABS sensor with tools during servicing 
work.
Removal steps (Continued) 
Page 148 of 800

AC102551AC
Drive shaft
DRIVESHAFT ASSEMBL Y
FRONT AXLE26-16
2.Remove th e dr ivesh a f t  from th e h ub b y  p u lling  the  
bo ttom of the  brake  disc toward s you.
CAUTION
•Do not pull on the driveshaft; doing so will 
damage the TJ; be sure to use the pry bar.
•
AC100141
Transmission
TJ assembly Pry bar
AG
When pulling the driveshaft out from the 
transmission, be careful that the spline part of 
the driveshaft does not damage the oil seal.
3. Insert a pry bar between the transmission case and the driveshaft, and then pry and remove the 
driveshaft from the transmission.
AC102554
MB991460
AC
4. Use special tool plug (MB991460) to prevent the 
entry of foreign material into the transmission 
case.
AC102555 AC
MB991017
MB991000
CAUTION
Do not apply pressure to the wheel bearing by 
the vehicle weight to avoid possible damage 
when the driveshaft is removed. If, however, vehi
-
cle weight must be applied to the bearing in mov-
ing the vehicle, temporarily secure the wheel 
bearing by using the following special tools. 
•Spacer (MB991000)
•Front hub remover and installer (MB991017)
INSTALLATION SERVICE POINTS
>>A<< DRIVESHAFT INSTALLATION
CAUTION
When installing the driveshaft, be careful that the 
spline part of the driveshaft does not damage the 
oil seal.
>>B<< STABILIZER 
RUBBER/SELF-LOCKING NUT 
(STABILIZER BAR CONNECTION) 
INSTALLATION
AC210393
AC
A
Install the stabilizer rubber and collar as shown in the 
figure, and tighten the self-locking nut so that the 
protruding length of the stabilizer  bar mounting bolt 
protruding part meets its standard value (A).
Standard value (A): 22 ± 1.5 mm 
Page 171 of 800

32-1
GROUP 32
POWER PLANT 
MOUNT
CONTENTS
GENERAL INFORMATIO N  . . . . . . . .32-2
SERVICE SPECIFICATION . . . . . . . .32-3
SPECIAL TOOL . . . . . . . . . . . . . . . . .32-3
ENGINE MOUNTING . . .  . . . . . . . . . .32-4
REMOVAL AND INSTALLATION . . . . . . . . 32-4
TRANSMISSION MOUNTING  . . . . . .32-5
REMOVAL AND INSTALLATION  . . . . . . . . 32-5
ENGINE ROLL STOPPER,  
CENTREMEMBER  . . . . . . . . . . . . . . .32-7
REMOVAL AND INSTALLATION  . . . . . . . . 32-7
CROSSMEMBER  . . . . . . . . . . . . . . . .32-8
REMOVAL AND INSTALLATION  . . . . . . . . 32-8