wiper MITSUBISHI LANCER 2006 Workshop Manual

HOOD
BODY42-4
HOOD
REMOVAL AND INSTALLATION
M1421001600561
Post-installation Operation
•Adjustment of Clearance Around Hood (Refer to P.42-3).
•Adjustment of Alignment of Hood Stepped Portion and
Hood Striker (Refer to
P.42-3).
•Adjustment of Hood Height (Refer to P.42-3).
AC304739
1
1
2 2
4 4
5
6
7 3
8
910
AD9.0 ± 2.0 N·m 21 ± 4 N·m
11 ± 2 N·m
21 ± 4 N·m
Removal
1.Hood bumper
2.Hood latch
3.Hood weatherstrip
Hood lock release cable removal
steps

4.Hood lock release handle
5.Hood lock release cable
Hood and hood hinge removal
steps

6.Hood insulator
7.Hood weatherstrip
•Washer hose (Refer to GROUP 51,
Windshield wiper and washer
P.51-31.)
8.Hood
9.Hood support rod
10.Hood hinge

FENDER
BODY42-6
FENDER
REMOVAL AND INSTALLATION
M1421001900302
Pre-removal and Post-installation Operation
•Front Bumper Removal and Installation (Refer to GROUP
51, Front Bumper P.51-3.)
•Front Deck Garnish Removal and Installation (Refer to
GROUP 51, Windshield Wiper and Washer P.51-31.)
•Side Air Dam Removal and Installation side air dam> (Refer to GROUP 51, Side Air Dam
P.51-14.)
AC300491AC304753
AC303863
Clip
Section A – A
AB
A A
1
23
3
4
Note
: Clip positions
Removal steps
1.Splash shield
<>>>A<<2.Side turn-signal lamp
3.Delta outer garnish
4.Fender
Removal steps (Continued)

WINDOW GLASS
BODY42-12
WINDSHIELD
REMOVAL AND INSTALLATION
M1422001000313
Pre-removal and Post-installation Operation
•Front Deck Garnish Removal and Installation (Refer to
GROUP 51,Windshield Wiper and Washer P.51-31.)
•Inside Rear View Mirror Removal and Installation (Refer
to GROUP 52A, Inside Rear View Mirror P.52A-25.)
•Front Pillar Trim Removal and Installation (Refer to
GROUP 52A, Trims P.52A-13.)
•Headlining Removal and Installation (Refer to GROUP
52A, Headlining P.52A-23.)
AC006003
X0111AUX0112AU
Y0496AU
12
3
4
6 1
1
3
N
N
N
N
N
AC
Y0495AU
A
A BB
C C
Ceramic line
Seal line
Seal line
Ceramic line
MarkMark
Apply the primer and
adhesive along the
fictitious lines (seal line)
between each of
the marks.
Seal line centre
Primer
Section A – A Section B – B
Section C – C
Seal line
centre
Primer
5N
5N
Units: mm
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
16 16
1
Seal line
centre
Primer
13

WINDOW GLASS
BODY42-23
TAILGATE WINDOW GLASS

REMOVAL AND INSTALLATION
M1422003700170
Pre-removal and Post-installation Operation
•Tailgate Trim Removal and Installation (Refer to GROUP
52A, Tailgate Trim
P.52A-21).
•Tailgate Spoiler Assembly Removal and Installation (Refer
to GROUP 51, Tailgate Spoiler
P.51-26).
•Rear Wiper Arm Assembly Removal and Installation
(Refer to GROUP 51, Rear Wiper and Washer
P.51-36).
AC304811
12
6
5
5
4
3 3
7
AB
N
NN
N
N
N
N
Y1522AU
Y1538AU
AC304812
Y1537AUY1537AU
AB
Units: mm
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent Section A – A
13 14
14
Section B – B
Section C – C
A
A CC
B B
Ceramic line
Mark
Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Seal line
centre
Primer
Seal line
centre Primer
Seal line
centre
Primer
2 2
2

TAILGATE
BODY42-48
TA I L G AT E
REMOVAL AND INSTALLATION
M1424001100178
CAUTION
•Do not disassemble or throw the tailgate gas spring into fire.
•Punch a hole in the gas spring before disposal to release the gas inside.
•
Pre-removal Operation
•Tailgate Spoiler Assembly Removal (Refer to GROUP 51,
Tailgate Spoiler
P.51-26).
•Tailgate Trim Assembly Removal (Refer to GROUP 52A,
Tailgate Trim
P.52A-21).
•Rear Wiper Motor Removal (R efer to GROUP 51, Rear
Wiper and Washer
P.51-36).
Post-installation Operation
•Tailgate Fit Adjustment (Refer to P.42-47).
•Rear Wiper Motor Installation (Refer to GROUP 51, Rear
Wiper and Washer P.51-36).
•Tailgate Trim Assembly Installation (Refer to GROUP
52A, Tailgate Trim P.52A-21).
•Tailgate Spoiler Assembly Installation (Refer to GROUP
51, Tailgate Spoiler P.51-26).
AC304836
7
3
4
1
6
8
12 ± 2 N·m 13 ± 2 N·m22 ± 4 N·m
AD
Sealant: 3M ATD Part No. 8633 or equivalent9.0 ± 2.0 N·m
2
712 ± 2 N·m
5
7
9
5.0 ± 1.0 N·m
3
10
Ensure the tailgate gas spring piston rod does not come into contact with foreign material.

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-3
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-3
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-3
REMOVAL AND INSTALLATION . . . . . . . . 51-3
DISASSEMBLY AND REASSEMBLY . . . . . 51-4
REAR BUMPER ASSEMBLY . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-8
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-8
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-9
REMOVAL AND INSTALLATION . . . . . . . . 51-9
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-14
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-14
REMOVAL AND INSTALLATION . . . . . . . . 51-14
GARNISHES . . . . . . . . . . . . . . . . . . .51-16
REMOVAL AND INSTALLATION . . . . . . . . 51-16
DOOR SASH TAPE . . . . . . . . . . . . . .51-17
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-17
DOOR SASH TAPE . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . 51-21
REAR SPOILER . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
TAILGATE SPOILER . . . . .51-26
REMOVAL AND INSTALLATION . . . . . . . . 51-26
ROOF RAIL . . . . . . . . . . . .51-27
REMOVAL AND INSTALLATION . . . . . . . . 51-27
WINDSHIELD WIPER AND
WASHER. . . . . . . . . . . . . . . . . . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-29
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-30
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-30
WINDSHIELD WIPER AND WASHER . . . . 51-31
REMOVAL AND INSTALLATION . . . . . . . . 51-31
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-33
REAR WIPER AND WASHER
. . . . . . . . . . . . . . . . . . . . . .51-35
GENERAL INFORMATION . . . . . . . . . . . . . 51-35
SERVICE SPECIFICATION . . . . . . . . . . . . 51-35
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-36
REAR WIPER AND WASHER . . . . . . . . . . 51-36
REMOVAL AND INSTALLATION . . . . . . . . 51-36
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-37
Continued on next page

WINDSHIELD WIPER AND WASHER
EXTERIOR51-28
WINDSHIELD WIPER AND WASHER
GENERAL INFORMATIONM1511000100514
WINDSHIELD WIPER AND WASHER
OPERATION
Windshield Low-speed (and High-speed)
Wiper Operation
•If the windshield low-speed wiper switch is turned
to the ON position with the ignition switch at the
"ACC" or "ON" position, the column switch sends
a low-speed wiper ON and high-speed wiper OFF
signals to the front-ECU. This turns the wiper sig
-
nal on and the wiper speed control relay off
(low-speed), causing the wipers to operate at
low-speed.
•If the windshield high-speed wiper switch is
turned to the ON position, the column switch
sends a low-speed wiper OFF and high-speed
wiper ON signals to the front-ECU. This turns
both the wiper signal and the wiper speed control
relay on (high-speed), causing the wipers to
operate at high-speed.
NOTE: The windshield wiper speed is switchable
with the built-in wiper speed control relay.
High-speed operations take place when the wiper
speed control relay is set to "ON" and low-speed
operations take place when the wiper speed control
relay is set to "OFF".
Windshield Intermittent Wiper Operation
The ETACS-ECU calculates the wiper operation
interval according to the voltage signal sent from the
column switch. Then the ETACS-ECU sends a signal
to the front-ECU. The front-ECU determines the
wiper operation interval and turns on the wiper relay
signal relay. This causes the wiper auto stop relay to
turn on. Then the wiper auto stop relay will turn off
after the wipers reach the park position. This causes
the wiper signal relay and then the wipers to turn off.
If the wiper signal relay remains off for the wiper
operation interval, the relay turns on again, causing
the wipers to operate in intermittent mode.
Windshield Mist Wiper Operation
•If the windshield mist wipe r switch is turned to the
ON position with the ignition switch at the "ACC"
or "ON" position, the mist wiper high-speed oper
-
ation signal is sent to the front-ECU. This signal
turns on the wiper speed control relay, causing
the wipers to work at high-speed while the mist
switch is on.
•While the windshield mist wiper switch remains
turned on when the intermittent mode is still work
-
ing, the wipers work as the mist wiper. However,
the wipers return to the intermittent mode again
when the switch is changed back to "INT" posi
-
tion.
•To prevent the windshield mist wiper from operat-
ing when the windshield wiper switch is turned
OFF, the windshield mist wiper does not work for
0.5 second after the windshi eld intermittent wiper
switch, the windshield low-speed wiper switch
and the windshield high-speed wiper switch are
turned OFF.
Windshield Washer Operation
•If the windshield washer switch is turned to ON
position with the ignition sw itch at "ACC" or "ON"
position, the windshield wa sher ON signal is sent
to the front-ECU. After 0.3 second, the windshield
wiper signal turns on. After the windshield washer
switch signal turns off, the windshield wiper signal
turns off in three seconds.
•If the windshield washer switch is turned on while
the windshield wiper is at intermittent mode,
when the windshield washer switch is turned OFF
within 0.2 second, the wiper works only once to
perform mist operation by the windshield washer
switch. When the ON condi tion of the windshield
washer switch continues more than 0.2 second,
the wiper performs the same movement as nor
-
mal condition from the time when 0.2 second has
elapsed and then returns to the intermittent
motion.
SERVICE SPECIFICATION
M1511000300325
ItemStandard value
Windshield wiper blade park position mm34 ± 5

WINDSHIELD WIPER AND WASHER
EXTERIOR51-29
SPECIAL TOOLS
M1511000601783
ToolNumberNameUse
B991502
MB991502M.U.T . -II sub
assemblyChec k the win d shield intermitte nt
wiper in
terva l
MB991910
MB991826
MB991955
MB991911
MB991824
MB991827
MB991825
A
B C
D
E F
DO NOT USE
MB991 955
A: MB9918 24
B: MB991827
C: MB99191 0
D: MB991911
E: MB991825
F: MB991 826
M.U.T . -III
su
b-assembly
A: V ehicle
Communicatio n
Interfa c e (V . C. I.)
B: M.U.T. -III USB
cab l e
C: M.U.T . -III main
harne ss A
(V ehicles wi th CAN
commun ica t ion
sy stem )
D: M.U.T. -III main
harne ss B
(V ehicles witho u t
CA N
commun ica t ion
sy stem )
E: M.U.T. -III
mea s urement
adapt er
F: M.U.T . -III t r igger
harne ss
Chec k the win d shield intermitte nt
wiper in
terva l
CAUTION
M.U.T.-III main harness B
(MB991911) should be used.
M.U.T.-III main harness A
should not be used for this
vehicle.

MB991529
WINDSHIELD WI PER AND W A SHER
EXTERIOR51-30
TROUBLESHOOTING
M151 1 0007 0032 3
The windshield wiper and washe r are controlled b y
the Sma
r t Wiring System (SWS). For tro ubleshoo t
-
ing, refer to GROUP 54B, T r ouble s ho oting P.54B-15
or GROUP 54 C, T r oublesho oting P.54C-4.
NOTE: Eve n when th e ET ACS-ECU h a s fa ile d, the
windsh
i eld wiper can work at low spe ed as fail-safe
mode
. (Normally , th e windshie l d wip e r opera t es
wh
en t
h e ign i tio n swit ch i s at th e "ACC" pos itio n. Bu t,
if it
enters the fa il-safe mode, the wip e r can opera t e
only when th e ign i tio n switch is at t he "ON" p o sition. )
ON-VEHICLE SERV ICE
M151 1 0008 0046 1
WI NDSHIELD INTERMITTENT WIPER
INSPECTION
1. If the win d shield intermitte nt wiper interval
a d justing knob is operate d , the wiper interval
should ch ange.
2.Holding the win d shield intermitte nt wiper interval
a d justing kno b , input t he simu lated ve hicle speed
with M.U.T . -I I / II I a nd check th at the wipe r inte rval
chang es as the v ehicle spe ed changes.
3.If not, carry o u t the troublesho oting (Refer to
GROUP 54B, T r ou bleshoot ing
P.54B-15 or
GROUP 54C, T r ou bleshooting P.54C-4).
MB991529Diagnosis code check
harn
e ssInput sign al check by using a
voltm
e ter
MB991223
a
d c
b
DO NOT USE
BA
MB991 223
a. MB99121 9
b. MB99122 0
c.MB99122 1
d. MB99122 2
Harness set
a.Check harne ss
b.LED harness
c.LED harness
adapt er
d.Probe
Con t inuity check an d vo lt age
measurement at
harness wire or
conn
ector
a.Fo r che cking connector pin
cont act pressure
b.Fo r che cking po we r sup p ly
circuit
c. Fo r che cking po we r sup p ly
circuit
d.Fo r con necting a locally
sourced tester
MB992006
MB992 006Extra fine probeCont inuity check an d vo lt age
measurement at
harness wire or
conn
ector
Tool Nu mber Name Use

WINDSHIELD WIPER AND WASHER
EXTERIOR51-31
WINDSHIELD WIPER AND WASHER
REMOVAL AND INSTALLATION
M1511007600350
Y0597AU
Y0616AU
Y0599AU
AC304408AB
Section B – B Section A – A
View A
A
A
A B
B
Clip A
Clip B
6, 7
6, 7
6 7
3
2
5
6 7
8
9
10
11
11
12
13
14
27 ± 3 N·m
8.9 ± 1.9 N·m
11 ± 2 N·m
Note
: Clip A positions
: Clip B positions
11 ± 2 N·m
7.4 ± 1.4 N·m
2
1
1
4
4