Starting MITSUBISHI LANCER 2006 User Guide

SERVICE SPECIFICATIONS
FRONT SUSPENSION33-3
SERVICE SPECIFICATIONS
M1332000300746
ItemStandard value
Toe-inAt the centre of tyre tread mm1 ± 2
Toe-angle (per wheel)0°03' ± 0°06'
Toe-out angle on turns (inner wheel when outer wheel at 20°)21°42' ± 1°30'
Steering angleInner wheelInvite39°30' ± 1°30'
Intense (LH drive vehicles)33°40' +1°00'/−2°00'
Intense (RH drive vehicles)37°00' +1°00'/−2°00'
Outer wheel (reference)Invite32°30'
Intense (LH drive vehicles)28°46'
Intense (RH drive vehicles)30°00'
CamberInvite0°05' ± 0°30'*
Intense−0°05' ± 0°30'*
CasterInvite2°45' ± 0°30'*
Intense2°55' ± 0°30'*
Kingpin inclinationInvite12°30' ± 1°30'
Intense12°40' ± 1°30'
Lower arm ball joint starting torque N⋅m0 − 3.9
Protruding length of stabilizer link thread part mm22 ± 1.5
NOTE: *: Difference between right and left wheels must be less than 30'
LUBRICANT
M1332000400152
ItemSpecified lubricantQuantity
Lower arm ball jointLip portion of ball joint coverMultipurpose grease SAE J310,
NLGI No.2 or equivalentAs required
Inside of ball joint cover

SERVICE SPECIFICATIONS
REAR SUSPENSION34-3
SPECIFICATION
COIL SPRING
ItemSedanWagon
InviteIntenseInviteIntense
Wire diameter mm10101010
Average diameter mm78 − 9078 − 9078 − 9078 − 90
Free length mm359331377368
SERVICE SPECIFICATIONS
M1341000300733
ItemStandard value
Camber (Difference between right and left within 30') −0°40' ± 0°30'
Toe-inAt the centre of tyre tread mm3 ± 2
Toe-angle (per wheel)0°08' ± 0°05'
Thrust angle0°00' ± 0°09'
Control link pillow ball bushing starting torque N⋅m0.5 − 3.0
Upper arm pillow ball bushing starting torque N⋅m0.5 − 3.0
Lower arm pillow ball bushing starting torque N⋅m0.5 − 3.0
Protruding length of stabilizer link bolt mm6 − 8
Stabilizer link ball joint continuous turning torque N⋅m0.5 − 1.5
LUBRICANT
M1341000400172
ItemSpecified lubricantQuantity
Stabilizer link ball joint (inside of dust cover)Multipurpose grease SAE J310, NLGI No.2
or equivalentAs required

CONTROL LINK, UPPER ARM AND LOWER ARM
REAR SUSPENSION34-10
CONTROL LINK /UPPER ARM
/LOWER ARM PILLOW BALL
BUSHING STARTING TORQUE CHECK
AC107127AG
Lower arm pillow ball bushing
Upper arm pillow ball bushing Control link pillow ball bushing
Che
c k each pillow ball bu shing as follows.
1.In sert the mou n ting bo lt t o th e pillo w ball b u shing.
In the op posite direction, inse rt a wash er , the n
inst all the moun ting n u t.
AC102498AC
MB990326
2.Af ter rot a ting the inner sleeve (cont aine d washer)
seve ral times, me asure the st a r ting torque o f the
pillow ball bushing using sp ecial to ol pre l oad
socket (MB990326 ).
St andard va lue: 0.5 − 3.0 N⋅m
3.If the measu r ed value exceeds the st a ndard
value , replace the control lin k, the upper arm, o r
th e lower a r m pillo w ball bushing.
4.If the measu r ed value is lower tha n the st andard
value , che c k that th e pillow ba ll b u shing turn s
smoo thly withou t excessive play . If the r e is no
exce ssive play and it turns smooth l y , the pillow
ba ll b u shing can be reused.
LOWER ARM BUSHING AND LOWER
ARM PILLOW BALL BUSHING
REPLACEMENT
M134101 18 0020 4
AC304399AB
Lower arm bushing Lower arm pillow
ball bushing
Lower arm bushing
Re place the lower a r m bu shing an d lower arm p illow
ball bushing
as fo llows.
LO WER ARM BUSHING REPLACEM ENT
CAUTION
Because the outside diameter of both edges of
the bushing are different, be careful not to mis
-
take the direction.
AC006168
AC
Driving Out
MB991447
Lower arm
MB991448 MB991449
AC006169
AC
1.5 mm
Press-Fitting
MB991447
Lower arm
MB991448 MB991449
Use following special tools to drive out and press fit
the bushing.
•Bushing remover and installer (MB991447)
•Bushing remover and installer base (MB991448)
•Bushing remover and installer supporter
(MB991449)
After press fitting, the space between the edges of
the bushing outer sleeve and of the lower arm should
be 1.5 mm.

WINDOW GLASS
BODY42-14
CAUTION•
ACX00476AB
Be careful not to remove more adhesive than is
necessary.
•Be careful also not to damage the paintwork
on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.
6. Use a knife to cut away the remaining adhesive so
that the thickness is within 2 mm around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are smooth.
CAUTION
Allow the cleaned area to dry for at least three
minutes. Do not touch any surface that has been
cleaned.
8. When reusing the windshield, remove the adhesive still adhering to the windshield, and
clean with isopropyl alcohol.
9. Clean the body side in the same way.
INSTALLATION SERVICE POINTS
>>A<< WINDSHIELD
SPACER/SPACER/GLASS STOPPER/WIN
-
DOW DAM/WINDSHIELD MOULDING
INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and outside of the windshi eld and the body flanges.

WINDOW GLASS
BODY42-18
REMOVAL SERVICE POINTS
<> REAR WINDOW LOWER MOULD-
ING REMOVAL
CAUTION
If the drip moulding has become warped, it
should not be reused.
AC006073AB
MB990784
Use special tool ornament remover (MB990784) to
lever out the moulding.
<> REAR WINDOW GLASS REMOVAL
Removal the rear window glass using the same pro-
cedure as for the windshield. (Refer to P.42-12.)
INSTALLATION SERVICE POINTS
>>A<< GLASS STOPPER/WINDOW
DAM/REAR WINDOW UPPER MOULD
-
ING/REAR WINDOW GLASS INSTALLA-
TION
1. When replacing the rear window glass,
temporarily set the rear window glass against the
body, and place a mating mark on the rear
window glass and body.
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and outside of the rear window glass and the body
flanges.
CAUTION
•The primer strengthens the adhesive, so be
sure to apply it evenly around the entire cir
-
cumference. However, a too thick application
will weaken the adhesive.
•Do not touch the coated surface.
3. Soak a sponge in the primer, and apply evenly to the rear window glass and the body in the
specified places.
4. Allow the rear window glass to dry for at least 3 minutes after applying primer.
>>A<<9.Window dam
>>A<<10.Glass stopper
Removal steps (Continued)