length MITSUBISHI LANCER 2006 User Guide
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2006, Model line: LANCER, Model: MITSUBISHI LANCER 2006Pages: 800, PDF Size: 45.03 MB
Page 184 of 800

GENERAL INFORMATION
FRONT SUSPENSION33-2
GENERAL INFORMATION
M1332000100537
The front suspension is a MacPherson strut with coil 
spring. The shock absorber is gas-filled hydraulic 
double-acting type.
CONSTRUCTION DIAGRAM
AC304023
AC304022
AC304754
Lower arm assembly Front axle No.1 
crossmember
Stabilizer bar
Strut (shock absorber)
Coil spring
AD
Strut cover
Strut damper
SPECIFICA
T IONS
COIL SPRING
ItemSedanWagon
InviteIntenseInviteIntense
Wire diameter mm131313 <1600-M/T>
14 <1600-A/T, 
2000>
14
13 <1600>*
14 <2000>*
Average diameter mm160160160160
Free length mm330321330 <1600-M/T>
338 <1600-A/T>
338 <2000>
314 <1600>
321 <2000>
330 <1600>*
338 <2000>*
NOTE: .
•The*mark indicat e s op tiona l it em. 
Page 185 of 800

SERVICE SPECIFICATIONS
FRONT SUSPENSION33-3
SERVICE SPECIFICATIONS
M1332000300746
ItemStandard value
Toe-inAt the centre of tyre tread mm1 ± 2
Toe-angle (per wheel)0°03' ± 0°06'
Toe-out angle on turns (inner wheel when outer wheel at 20°)21°42' ± 1°30'
Steering angleInner wheelInvite39°30' ± 1°30'
Intense (LH drive vehicles)33°40' +1°00'/−2°00'
Intense (RH drive vehicles)37°00' +1°00'/−2°00'
Outer wheel (reference)Invite32°30'
Intense (LH drive vehicles)28°46'
Intense (RH drive vehicles)30°00'
CamberInvite0°05' ± 0°30'*
Intense−0°05' ± 0°30'*
CasterInvite2°45' ± 0°30'*
Intense2°55' ± 0°30'*
Kingpin inclinationInvite12°30' ± 1°30'
Intense12°40' ± 1°30'
Lower arm ball joint starting torque N⋅m0 − 3.9
Protruding length of stabilizer link thread part mm22 ± 1.5
NOTE: *: Difference between right and left wheels must be less than 30'
LUBRICANT
M1332000400152
ItemSpecified lubricantQuantity
Lower arm ball jointLip portion of ball joint coverMultipurpose grease SAE J310, 
NLGI No.2 or equivalentAs required
Inside of ball joint cover 
Page 191 of 800

Page 194 of 800

LOWER ARM
FRONT SUSPENSION33-12
As for the L.H. lower arm assembly, withdraw the 
lower arm bolt (front) with the transmission lift up by 
using a transmission jack.
INSTALLATION SERVICE POINT
>>A<< SELF-LOCKING NUT INSTALLA-
TION
AC101741AC
A
T i ghten  the self-locking  nut un til t he st abilizer link 
thread p
a rt  protrud i ng length  meet s the st a ndard 
valu
e.
St andard va lue (A): 22 ± 1.5  m m
INSPECTION
M1332 0017 0028 6
•Check the lower arm bushing s for wear  and det e-
riora t i o n.
•Check th e lo we r arm assemb ly  for be nd or  break-
age.
•Check all bo lt s for c ond ition  and straightness.
LOWER ARM BALL JOINT ST ARTING 
T
O RQUE CHECK
AC404846AF
MB991006
1.Af ter shaking  the b a ll joint stud  several  times,  use 
special  tool p r eloa d socke t  (MB991 006) to  
measure the  st artin g  torqu e  of the  ball joint.
St andard va lue: 0 − 3.9 N⋅m
2.If  the measu r ed value  is n o t within the  st anda rd 
value ,  or if  the ba ll joint  is  dif f icu l t to t u rn or d oes 
no t turn smo o thly ,  replace the  lower a r m 
asse mbly .
LOWER ARM BALL JOINT COVER 
CHECK
1.Check t he lo we r arm b a ll joint co ver fo r cracks or 
d a mag e  by  push i ng it with your finger .
2.If  the lower arm  ball joint co ver is cracked or  
d a mag ed, rep l ace  the lower arm assemb ly .
NOTE: Cracks or dama ge to t he dust co ver may 
cause damage to  the b a ll join t. When  it is dam
-
aged du ring service  wo rk, rep l ace the lower arm 
b
a ll j o in t cover .
LOWER ARM BALL JOINT COVER 
REPLACEMENT
M13320082 0026 0
If the lower arm ball jo int cove r is  dama ged acciden-
ta lly durin g ser v ice work,  repla c e th e lower  arm b a ll 
join
t cover as follows:
1.Remove  the lower arm ball joint cover .
2.App l y specified grea se to  the lip an d the inside of  
a  new lower  arm ba ll join t cover .
Specified  grease: Multipurpos e grease  SAE 
J310, 
NLGI No.2 o r  e quivale n t
Grease amount  for the insi de the du st cove r 
(re
f erence): 8  
− 10 g
AC006135AD
MB990800
Lower arm 
ball joint 
cover
3. Using special tool  ball joint remover  and inst aller 
(MB99080 0), drive in the  lower arm ball jo int 
cove r until it  is fu lly se ated.
AC107030AC
22 mm
Lower arm 
ball joint cover 
Page 198 of 800

STABILIZER BAR
FRONT SUSPENSION33-16
>>B<< SELF-LOCKING NUT 
INSTALLATION
AC101741AC
A
Ti ghten  the self-locking  nut un til t he st ab ilizer link 
thread 
p a rt  protrud i ng length  mee t s the st a ndard 
value.
St andard va lue (A): 22  ± 1.5  m m
INSPECTION
M1332 0020 0027 9
•Check the st abilizer rubb ers a nd st ab ilizer b u sh-
ings fo r wear and  deterioration.
•Check the st abilizer bar  for dete r iorat i on o r  dam-
age.
•Check all bo lt s for  cond itio n and straightness. 
Page 201 of 800

SERVICE SPECIFICATIONS
REAR SUSPENSION34-3
SPECIFICATION
COIL SPRING
ItemSedanWagon
InviteIntenseInviteIntense
Wire diameter mm10101010
Average diameter mm78 − 9078 − 9078 − 9078 − 90
Free length mm359331377368
SERVICE SPECIFICATIONS
M1341000300733
ItemStandard value
Camber (Difference between right and left within 30') −0°40' ± 0°30'
Toe-inAt the centre of tyre tread mm3 ± 2
Toe-angle (per wheel)0°08' ± 0°05'
Thrust angle0°00' ± 0°09'
Control link pillow ball bushing starting torque 
Upper arm pillow ball bushing starting torque 
Lower arm pillow ball bushing starting torque N⋅m0.5 − 3.0
Protruding length of stabilizer link bolt mm6 − 8
Stabilizer link ball joint continuous turning torque N⋅m0.5 − 1.5
LUBRICANT
M1341000400172
ItemSpecified lubricantQuantity
Stabilizer link ball joint (inside of dust cover)Multipurpose grease SAE J310, NLGI No.2 
or equivalentAs required 
Page 207 of 800

Page 211 of 800

Page 213 of 800

Removal steps 
>>B<<1.Stabilizer link connection
<>2.Lower arm bolt
3.Coil spring nut
4.Coil spring bolt
>>A<<5.Shock absorber assembly
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION34-15
REMOVAL SERVICE POINT
<> LOWER ARM BOLT REMOVAL
AC107126AB
Piece of wood
After suppo rting  the lo we r arm  with a jack, remove 
the lo
we r arm b o lt.
INSTALLA T ION SER VICE POINT S
>>A<< SHOCK ABSORBER ASSEMBL Y  
INST
ALLA TION
AC304795 AB
Spring seat 
stepped section
Rear of 
the vehicle
Install the sprin g  se at ste pped  section  so th at it 
point
s towards the rea r  side of th e ve hicle.
>>B<< STABILIZER  LINK INST ALLA TION
AC103744
A
AC
Ti ghten  the self-locking  nut un til t he st ab ilizer link 
thread 
p a rt  protrud i ng length  mee t s the st a ndard 
value.
St andard va lue (A): 6 − 8 mm
INSPECTIONM13410026 0015 0
•Check the rubbe r p a rt s for cracks a nd wear .
•Check the sho c k abso r ber for  malfunct i ons, oil 
le
akag e, or a bnormal no ise . 
Page 217 of 800

STABILIZER BAR
REAR SUSPENSION34-19
STABILIZER BAR
REMOVAL AND INSTALLATIONM1341003000258
Post-installation Operation
•Press the dust cover with your finger to check that there 
are no cracks or damage  in the dust cover.
AC304232
AC107102
AB
12 ± 2 N·m
39 ± 5 N·m
4
5
6
7
25 ± 4 N·m
Specified grease:
     Multipurpose grease SAE J310, 
     NLGI No.2 or equivalent
2
2
3
1N
3
Removal steps 
>>B<<1.Self-locking nut
2.Stabilizer rubber
3.Stabilizer link
>>A<<4.Fixture
>>A<<5.Bushing
>>A<<6.Stabilizer bar
7.Stabilizer bracket
INST ALLA T ION SER VICE POINT S
>>A<< STABILIZER BAR/BUSHING/FIX-
TURE INST ALLA TION
AC102279AC
Outside of vehicle
Bushing (LH) Fixture (LH) Identification colourApproximately
9.5 mm
Inst
all  the st abilizer bar ,   th e bushings and the fixtures 
as illustrate
d.
>>B<< SELF-LOCKING NUT 
INST
ALLA TION
AC103744
A
AC
Ti ghten  the self-locking  nut un til t he st ab ilizer link 
thread 
p a rt  protrud i ng length  mee t s the st a ndard 
value.
St andard va lue (A): 6 − 8 mm
INSPECTION
M13410014 0029 4
•Check the bushing s for wea r  and d e terio r ation .
•Check the st abilizer bar  for dete r iorat i on o r  dam-
age.
•Check all bo lt s for  cond itio n and straightness.