power steering MITSUBISHI LANCER 2006 Workshop Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2006, Model line: LANCER, Model: MITSUBISHI LANCER 2006Pages: 800, PDF Size: 45.03 MB
Page 74 of 800
CHARGING SYSTEM
ENGINE ELECTRICAL16-12
ALTERNATOR ASSEMBLY
REMOVAL AND INSTALLATION <4G1>
M1161001400548
Pre-removal Operation
•Under Cover Removal
•Drive Belt Removal (Refer to GROUP 11A - Crankshaft
Pulley
P.11A-16).
Post-installation Operation
•Drive Belt Installation (Refer to GROUP 11A - Crankshaft
Pulley P.11A-16).
•Drive Belt Tension Adjustment (Refer to GROUP 11A -
On-vehicle Service P.11A-7).
•Under Cover Installation
AC303729
1
2
4
3
44 ± 10 N·m
23 ± 2 N·m 24 ± 3 N·m 12 ± 2 N·m
AB
13 ± 3 N·m
Removal steps
1.Power steering pressure hose
clamp
2.Alternator connector and terminal
3.Alternator adjusting brace
<>4.Alternator assembly
REMOV
A L SER VICE POINT
<> ALTERNA T O R ASSEMBL Y
REMOV
A L
Remove the a l tern ator assembly from above the
vehicle.
Page 104 of 800
IGNITION SYSTEM
ENGINE ELECTRICAL16-42
REMOVAL AND INSTALLATION <4G6>
M1163003500440
Pre-removal and Post-installation Operation
•Valve Timing Belt Removal and Installation (Refer to
GROUP 11C P.11C-35).
AC301612
8.8 ± 1.0 N·m
8
8.8 ± 1.0 N·m
9
1
22 ± 4 N·m
4
2
3
49 ± 9 N·m49 ± 9 N·m5
22 ± 4 N·m
3.0 ± 0.5 N·m
6
7
AC
Removal steps
1.Power steering pressure switch
connector
2.A/C compressor connector
3.A/C compressor connector clamp
<>4.Power steering oil pump assembly
5.Power steering oil pump bracket
6.Rocker cover centre cover
7.Engine crank angle sensor
connector
8.Engine crank angle sensor
9.Crank angle sensor connector
bracket
REMOV A L SER VICE POINT
<> POWE R STEERING OIL PUMP
ASSEMBL
Y REMOV A L
Remove the p o wer st eering oil pump assembly from
the bra
cke t with th e hose att a ched.
NOTE: Place the remo ved power st eering oil pump
assembly in a place where it will not be a hindrance
wh
en removing an d inst a lling an d secure it with a
cord or wire.
Page 178 of 800
CROSSMEMBER
POWER PLANT MOUNT32-8
INSTALLATION SERVICE POINTS
>>A<< ENGINE FRONT ROLL STOPPER
BRACKET INSTALLATION
AC005918Front of vehicleHoleAC
Inst
all th e en gine fron t roll stop per b r acket so that it s
hole
point s towards the fro n t side of the vehicle.
>>B<< ENGINE MOUNTING CUSHION
ST
OPPER INST ALLA TION <4G6>
AC304315ABFront of vehicle
Hole Engine mounting
cushion stopper
Inst
all the e ngin e mo untin g cushio n sto pper a s
shown.
CROSSMEMBER
REMOVA L AND INST ALLA TIONM13210032 0036 8
CAUTION
•Before removing the steering wheel and air bag module assembly, always refer to GROUP 52B -
Service Precautions
P.52B-5, Air bag Module and Clock Spring P.52B-194. Also, set the front
wheels so that they are facing straight forward, and remove the ignition key. If you fail to do this,
the SRS clock spring will be damaged, causing the SRS air bag to be inoperative and serious
injury.
•*1: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.
•
Pre-removal Operation
•Centremember Removal (Refer to P.32-7).
•Front Exhaust Pipe Remova l (Refer to GROUP 15,
Exhaust Pipe and Main Muffler P.15-10).
•Steering Wheel Air Bag Mo dule Assembly Removal
(Refer to GROUP 37, Steering Wheel P.37-17).
•Power Steering Fluid Draining (Refer to GROUP 37,
On-vehicle Service P.37-13).
Post-installation Operation
•Front Exhaust Pipe Installation (Refer to GROUP 15,
Exhaust Pipe and Main Muffler
P.15-10).
•Centremember Installation (Refer to P.32-7).
•Clock Spring Centring (Refer to GROUP 52B, Air Bag
Modules and Clock Spring P.52B-194).
•Steering Wheel Air Bag Module Assembly Installation
(Refer to GROUP 37, Steering Wheel P.37-17).
•Power Steering Fluid Supplying (Refer to GROUP 37,
On-vehicle Service P.37-13).
•Power Steering Fluid Line Bleeding (Refer to GROUP 37,
On-vehicle Service P.37-14).
•Press the dust cover with a finger to check whether the
dust cover cracked or damaged.
•Checking Steering Wheel Position with Wheels Straight
Ahead.
•Front Wheel Alignment Check and Adjustment (Refer to
GROUP 33, On-vehicle Service P.33-6).
*2: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle
on the earth in the unladen condition.
Page 179 of 800
CROSSMEMBER
POWER PLANT MOUNT32-9
AC304000
108 ± 10 N·m25 ± 4 N·m 18 ± 2 N·m
70 ± 10 N·m
21 ± 4 N·m
21 ± 4 N·m
186 ± 10 N·m* 167 ± 9 N·m49 ± 10 N·m
52 ± 7 N·m* 45 ± 5 N·m*
70 ± 10 N·m
57 ± 7 N·m
12 ± 2 N·m
5
4
10
9
11
8
12
1413
6
7 16
15
17 2
3
1
N
N
N
2
1 1
AB
Removal steps
1.Lower arm and knuckle connection
>>B<<2.Self-locking nut
3.Lower arm assembly
4.Shaft cover
5.Steering shaft assembly and gear
box connecting bolt
6.Engine rear roll stopper bracket
connection bolt
7.Engine rear roll stopper bracket
8.Return hose connection
9.Eye bolt
10.Pressure hose connection
11 .Gasket
12.Clamp
13.Self-locking nut
<>14.Tie rod end and knuckle connection
<>•Crossmember assembly
>>A<<15.Stabilizer bar
16.Steering gear and linkage
17.Crossmember
Removal steps (Continued)
Page 180 of 800
CROSSMEMBER
POWER PLANT MOUNT32-10
AC101614
12
3
4
5
6 7
8
9
10
11
12
13 14
15
16
45 ± 5 N·m*¹
52 ± 7 N·m*¹ 186 ± 10 N·m*²167 ± 9 N·m
49 ± 10 N·m 108 ± 10 N·m25 ± 4 N·m
21 ± 4 N·m 70 ± 10 N·m
5.0 ± 1.0 N·m
18 ± 2 N·m
57 ± 7 N·m
N
N
N
AE
Removal steps
1.Lower arm and knuckle connection
>>B<<2.Self-locking nut
3.Lower arm assembly
4.Eye bolt
5.Pressure hose connection
6.Gasket
7.Return hose connection
8.Shaft cover
9.Steering shaft assembly and gear
box connecting bolt
10.Self-locking nut
<>11 .Tie rod end and knuckle connection
12.Engine rear roll stopper bracket
connection bolt
<>•Crossmember assembly
13.Engine rear roll stopper bracket
>>A<<14.Stabilizer bar
15.Steering gear and linkage
16.Crossmember
Removal steps (Continued)
Page 181 of 800
Page 197 of 800
Removal steps
>>B<<1.Self-locking nut
2.Stabilizer rubber
3.Collar
>>A<<4.Stabilizer bar bracket
>>A<<5.Stabilizer bushing
6.Lower arm and knuckle
connection
<>7.Tie rod end and knuckle
connection
8.Engine rear roll stopper
bracket connecting bolt
9.Steering shaft cover
10.Steering gear and joint
connecting bolt
<>>>A<<11 .Stabilizer bar
STABILIZER BA R
FRONT SU SPENSION33-15
REMOVA L SER V ICE POINTS
<> TIE ROD END AND KNUCKLE DIS-
CONNECTION
CAUTION
•Do not remove the nut from the tie rod end
ball joint. Loosen it and use special tool ball
joint remover (MB991897 or MB992011) to
avoid possible damage to the ball joint
threads.
•
AC208247AJ
Cord
BoltMB991897
or
MB992011
Nut
Ball joint
Hang special tool ball joint remover
(MB991897 or MB992011) with cord to prevent
them from falling.
1. Install the special tool ball joint remover (MB991897 or MB992011) as shown in the figure.
AC106821
Knob
Parallel
Bolt
Good Bad
AB
2. After turning the bolt and knob to adjust the insert arms of the special tool in parallel, tighten the bolt
by hand and confirm that the insert arms are
parallel.
NOTE: When adjusting the insert arms in parallel,
turn the knob in the direction shown in the figure.
3. Tighten the bolt with a wrench to disconnect the tie rod end.
<> STABILIZER BAR REMOVAL
Carry out the following operations to ensure working
space in order to remove the stabilizer bar.
AC102600 AD
Piece of wood
Transmission
jack
1. Use a transmission jack to hold the crossmember,
and then remove the crossmember mounting nuts
and bolts.
CAUTION
Be careful not to lower the crossmember exces-
sively, otherwise the power steering return hose
bracket may deform.
2. Lower the crossmember until the stabilizer bar
brackets, the stabilizer bush ings and the stabilizer
bar can be removed.
INSTALLATION SERVICE POINTS
>>A<< STABILIZER BAR/STABILIZER
BUSHING/STABILIZ ER BAR BRACKET
INSTALLATION
AC006141 AI
Stabilizer bar
bracket (LH)
Outside of
vehicle
Stabilizer
bushing (LH) Approximately
10 mm
Identification
mark
Align the stabilizer bar iden
tification mark with the
right end of the stabilizer bushing (LH).
Page 231 of 800
37-1
GROUP 37
POWER STEERING
CONTENTS
GENERAL INFORMATION . . . . . . . .37-3
SERVICE SPECIFICATIONS . . . . . . .37-6
LUBRICANTS . . . . . . . . . . . . . . . . . .37-7
SEALANTS . . . . . . . . . . . . . . . . . . . .37-7
SPECIAL TOOLS . . . . . . . . . . . . . . . .37-8
ON-VEHICLE SERVICE . . . . . . . . . . .37-11
STEERING WHEEL FREE PLAY CHECK . 37-11
STEERING ANGLE CHECK . . . . . . . . . . . . 37-11
TIE ROD END BALL JOINT TURNING
TORQUE CHECK . . . . . . . . . . . . . . . . . . . . 37-12
STATIONARY STEERING EFFORT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-12
STEERING WHEEL RETURN TO
CENTRE CHECK . . . . . . . . . . . . . . . . . . . . 37-13
DRIVE BELT TENSION CHECK. . . . . . . . . 37-13
FLUID LEVEL CHECK . . . . . . . . . . . . . . . . 37-13
FLUID REPLACEMENT . . . . . . . . . . . . . . . 37-13
POWER STEERING SYSTEM AIR
BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . . 37-14
OIL PUMP PRESSURE TEST . . . . . . . . . . 37-14
POWER STEERING PRESSURE
SWITCH CHECK . . . . . . . . . . . . . . . . . . . . . 37-15
TIE ROD END BALL JOINT DUST
COVER CHECK . . . . . . . . . . . . . . . . . . . . . 37-15
STEERING COLUMN SHAFT ASSEMBLY
SHOCK ABSORBING MECHANISM
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-15
STEERING WHEEL . . . . . . . . . . . . . .37-17
REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
Continued on next page
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inad vertent firing of the air bag) or to the driver and
paassenger (from renderin g the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review th is manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before begi nning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).
Page 232 of 800
37-2
STEERING COLUMN SHAFT
ASSEMBLY . . . . . . . . . . . . . . . . . . . .37-20
REMOVAL AND INSTALLATION . . . . . . . . 37-20
DISASSEMBLY AND REASSEMBLY . . . . . 37-22
POWER STEERING GEAR BOX AND
LINKAGE . . . . . . . . . . . . . . . . . . . . . .37-23
REMOVAL AND INSTALLATION . . . . . . . . 37-23
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 37-24
DISASSEMBLY AND REASSEMBLY . . . . . 37-26
TIE ROD END BALL JOINT DUST COVER
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 37-35
POWER STEERING OIL PUMP
ASSEMBLY. . . . . . . . . . . . . . . . . . . . .37-35
REMOVAL AND INSTALLATION . . . . . . . . 37-35
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 37-36
DISASSEMBLY AND REASSEMBLY . . . . . 37-37
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 37-39
POWER STEERING HOSES . . . . . . .37-40
REMOVAL AND INSTALLATION . . . . . . . . 37-40
Page 233 of 800
GENERAL INFORMATION
POWER STEERING37-3
GENERAL INFORMATION
M1372000100661
Power steering has been adopted in all vehicles to
make the steering system easier to handle.
FEATURES
•A 4-spoke steering wheel is used.
•MOMO leather-wrapped 3-spoke steering wheel
is used.
•A steering column has a shock absorbing mecha-
nism and a tilt steering mechanism.
•Integral-type rack and pinion gear with high rigid-
ity and excellent response is used.
•A vane type pump with a fluid flow rate control
system which change steering effort according to
the engine speed is used.
•The separate plastic resin oil reservoir is used to
reduce weight and to make the fluid level check
-
ing easier.
SPECIFICATIONS
ItemInviteIntense
Steering
wheelTy p e4-spoke typeMOMO leather-wrapped
3-spoke type
Outside diameter mm380365
Maximum number of turns3.193.08
Steering
columnColumn mechanismShock absorbing mechanism and Tilt steering mechanism
Power steering typeIntegral type
Oil pumpTy p eVane pump
Basic discharge amount cm3/rev.7.2 <1300, 1600>
8.1 <2000>
7.2 <1300, 1600>
8.1 <2000>
Relief pressure MPa8.88.8
Reservoir typeSeparate type (plastic)
Pressure switchEquipped
Steering
gearTy p eRack and pinion
Stroke ratio (Rack stroke/Steering
wheel maximum turning radius)45.7445.74
Rack stroke mm146141