ECU MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

HEATER, AIR CONDITIONER AND VENTILATION-Troubleshooting55-13
Termi-
nal no.Normal state Check when Check item
9---
10Ignition switch (IG2) power supplyIgnition switch: ONBattery voltage
11Illumination earthAny time0V
12EarthAny time0V
13Air thermo sensorWhen temperature around sensor 25_C (1.5kΩ)2.2 V
14---
15---
16Air thermo sensor earthAny time0V
CHECK AT THE A/C-ECU TERMINAL
Termi-
nal no.Check itemCheck whenNormal state
1Engine-ECU output (A/C1)When A/C OFF0Vgp()
A/C switch: ON, blower: ON (room temperature)Battery voltage
2Engine-ECU output (A/C2)At A/C low loadBattery voltagegp()
At A/C high load0V
3EarthAny time0V
4Air thermo sensor earthAny time0V
5Illumination power supplyLighting switches: ONBattery voltage
6Air thermo sensorWhen temperature around sensor 25_C (1.5kΩ)2.2 V
7Ignition switch (IG2) power supplyIgnition switch: ONBattery voltage
8Blower switch (LO)Blower switch: LOBattery voltage
9Rear defogger switchDefogger switch: ON0Vgg
Defogger switch: OFFBattery voltage
10Inside/outside air changeover
dt(tidi)
When damper moved to inside circulation position0Vg
damper motor (outside air)When damper moved to outside air induction
positionBattery voltage
11Inside/outside air changeover
dt(i idi)
When damper moved to inside circulation positionBattery voltageg
damper motor (inside air)When damper moved to outside air induction
position0V
12Illumination earthAny time0V

HeaterControlAssembly
(A/C-ECU) and A/C Switch HEATER, AIR CONDITIONER AND VENTILATION-55-25
HEATER CONTROL ASSEMBLY (A/C-ECU) AND A/C SWITCH
REMOVAL AND INSTALLATION
1
2
5
67 4
3
Removal steps
"BA1. Air mix door cable connection
"AA2. Blow vent switching damper cable con-
nection
3. Temperature adjustment knob4. Air volume adjustment knob
5. Blow vent switching knob
6. Center panel
7. Control panel assembly
INSTALLATION SERVICE POINTS
"AABLOW VENT SWITCHING DAMPER CABLE
CONNECTION
1. Set the heater control assembly’s blow vent switching
knob to the DEF position.
2. Set the heater unit’s blow vent switching damper lever
to the DEF position (turn the damper lever as the left
sketch.) and install the cable.
3. Set the I type postion of cable to the heater unit case
and secure with a clip.Mold locator
Blow vent
switching
damper lever
DEF position

Blow vent switching
damper lever

Mold locator
DEF position

HeaterControlAssembly
(A/C-ECU) and A/C Switch HEATER, AIR CONDITIONER AND VENTILATION-55-26
"BAAIR MIX DOOR CABLE CONNECTION
1. Turn the heater control assembly’s temperatureadjust-
ment knob all the way to the HOT side.
2. Set the heater unit’s air mix door lever to the MAX HOT
position (turn the damper lever as the left sketch.) and
attach the cable.
3. Set the I type postion of cable to the heater unit case
and secure with a clip.
INSPECTION
Blower switch continuity check
Switch positionTerminal no.p
12456
0 (OFF)
1
2
3
4
MAX.HOT
posirion
MAX.HOT
posirion
Air mix door cable
connection


MAX.COOL posirion
Air mix door lever
MAX.COOL
posirion
Mold locator
Mold locator

HeaterControlAssembly
(A/C-ECU) and A/C Switch HEATER, AIR CONDITIONER AND VENTILATION-55-27
DISASSEMBLY AND REASSEMBLY
1 2
5 67 8 3
4
Disassembly steps
1. Switch panel
2. Rear window defogger switch
3. Air conditioner switch
4. Inside/outside air changeover switch
AA"5. Blow vent changeover damper cableAA"6. Air mix damper cable
7. Blower switch assembly
8. Manual air conditioner control panel
(A/C-ECU)
ASSEMBLY SERVICE POINTS
AA"BLOW VENT CHANGEOVER DAMPER CABLE
AND AIR MIX DAMPER CABLE REMOVAL
Insert a flat-tipped screwdriver into the clip through the inside
of the control base and prise out the clip claw to disconnect
the cables.
Clip
claw
(–) flat-tipped
screwdriver

Resister, Blower Motor, Inside/outside
Air Changeover Damper MotorHEATER, AIR CONDITIONER AND VENTILATION-55-32
RESISTER, BLOWER MOTOR AND INSIDE/OUTSIDE AIR CHANGE
OVER DAMPER MOTOR
REMOVAL AND INSTALLATION
12
3
Resister removal steps
DGlove box (Refer to GROUP 52A –
Instrument Panel.)
DEngine-ECU (Refer to GROUP 14.)
1. Resister
Blower motor removal steps
AA"2. Blower motorInside/outside air changeover
damper motor removal steps
DGlove box (Refer to GROUP 52A –
Instrument Panel.)
DEngine-ECU (Refer to GROUP 14.)
3. Inside/outside air changeover damper
motor
REMOVAL SERVICE POINTS
AA"BLOWER MOTOR REMOVAL
NOTE
Use of commercially available offset screw driver is
recommended.

HEATER, AIR CONDITIONER AND VENTILATION-Evaporator and Air Thermo Sensor55-34
EVAPORATOR AND AIR THERMO SENSOR
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operations
DRefrigerant Draining and Refilling (Refer to P.55-16, 19.)
1 2
3
4
56
7 8
12±2 N·m
- Pipe coupling
O-ring
A/C compressor oil:
SUN PAG 56
1, 2
9
Disassembly steps
DGlove box (Refer to GROUP 52A –
Instrument Panel.)
DEngine-ECU (Refer to GROUP 14.)
AA"1. Suction pipe connection
AA"2. Liquid pipe B connection
AA"3. Expansion valve4. Expansion valve adapter
5. Joint duct
6. Evaporator cover
AB""AA7. Evaporator
8. Air thermo sensor clip
9. Air thermo sensor
REMOVAL SERVICE POINTS
AA"WHEN DISCONNECTING THE SUCTION PIPE,
LIQUID PIPE B, AND THE EXPANSION VALVE
To prevent the entry of dust or other foreign bodies, plug
the dismantled hose and the nipples of the expansion valves.
Caution
As the compressor oil and receiver are highly moisture
absorbent, use a non-porous material to plug the hose
and nipples.

HEATER, AIR CONDITIONER AND VENTILATION-Compressor55-39
"BASNAP RING INSTALLATION
Using snap ring pliers, fit the snap ring so that the snap
ring’s tapered part is on the outside.
"CASELF-LOCKING NUT INSTALLATION
Using a special tool, as when removing the nut, secure the
armature and tighten the self-locking nut.
"DAAIR GAP ADJUSTMENT
Apply voltage from the battery to the magnetic clutch and
check that the clutch air gap is inside the type. value.
If outside the type. value, use a shim to adjust the gap.
Standard value: 0.3 – 0.5 mm
NOTE
The shims are available in 0.05 mm steps across the thickness
range 0.35 - 0.70 mm, and in 0.1 mm steps of thickness.
INSPECTION
Cooling temperature switch
1. Dip the metal part of the cooling temperature switch into
engine oil and increase the oil temperature using a gas
burner or similar.
Caution
Do not heat more than necessary.
2. When the oil temperature reaches the type. value, check
that voltage is supplied between the terminals.
Standard value:
ItemTemperature
ContinuitySlightly below 150°C
No continuity150°C or higher
(until temperature falls to 120°C when OFF)
Snap ringRotorField core
Tapered part
Thickness
gauge
Thermometer
Engine oil
Continuity
No continuity
Oil temperature
120°C150°C