engine MITSUBISHI LANCER EVOLUTION 2007 Service Service Manual

CIRCUIT DIAGRAMSB-147
METER AND GAUGE (See P.B-148,152.)
OPERATION

DWhen the ignition switch is at the “ON” position,
the fuel gauge is activated.
DWhen there is much fuel, the unit’s resistance
is small and the current flowing in the circuit
is great, so the gauge’s indicator indicates in
the “Full” area.
DWhen there is little fuel, the unit’s resistance
is high and the current flowing in the circuit
is small, so the gauge’s indicator indicates in
the “Empty” area.

DWhen the ignition switch is at the “ON” position,
the engine coolant temperature gauge is
activated.
DWhen the engine coolant temperature is high,
the unit’s resistance is low and there is a great
flow of current in the circuit, so the gauge’s
indicator indicates in the “H” area.
DWhen the engine coolant temperature is low,
the unit’s resistance is high and there is a small
flow of current in the circuit, so the gauge’s
indicator indicates in the “C” area.TROUBLESHOOTING HINTS
1. Fuel gauge does not operate, or registers
incorrectly.
(1) The fuel gauge indicates “F” when the fuel
gauge unit (sub) connector is disconnected
and the “1” terminal is earthed.
DCheck fuel gauge.
2. Engine coolant temperature gauge does not
operate, or registers incorrectly.
(1) When the engine coolant temperature
gauge is earthed with its connector
unplugged, it registers “H”.
DCheck engine coolant temperature
gauge unit.

CIRCUIT DIAGRAMSB-155
FUEL WARNING LAMP (See P.B-156.)
OIL PRESSURE WARNING LAMP (See P.B-157.)
BRAKE WARNING LAMP (See P.B-157.)
OPERATION

DWhen the ignition switch is at the “ON” position,
the fuel gauge unit resistance is small when
the fuel level is high, and the fuel gauge unit
resistance is large when the fuel level is low.
When this resistance rises above a specified
value, the fuel warning lamp illuminates to notify
the driver that the fuel level is low.

DWhen the lubrication system fails after engine
starting, resulting in the oil pressure failing to
build up, the oil pressure switch turns on
causing the oil pressure warning lamp to
illuminate.

DWhen the brake fluid level goes down below
a predetermined level with the ignition switch
in the “ON” position, the brake fluid level switch
is activated or the parking brake switch is turned
on, causing the brake warning lamp to
illuminate.TROUBLESHOOTING HINTS
1. No warning lamps illuminate.
DCheck multi-purpose fuse No.(2).
2. Some warning lamps do not illuminate.
DCheck lamp valve.
DCheck the switches and the gauge unit.

INDEX - In order of connector No.C-2
Wiring diagram
page Circuit diagram page Parts name Connector
No.
AA-45Condenser fan motorB-177,183B-7,9
A-46Condenser fan motorB-177,183B-7,9
A-47A/C compressorB-178,184B-7,9
A-48Power steering oil pressure switchB-90,98B-7,9
BB-01Windshield wiper motorB-186,190B-10,14
B-02Throttle position sensorB-89,97,215,223,231,241B-10,14
B-03Vehicle speed sensorB-92,100,150,154,197B-10,14
B-04Brake fluid level switchB-157B-10,14
B-05XEngine speed detection connectorB-73,82,83,90,98B-10,14
B-06XNo connectionB-73B-10,14
B-07XNo connectionB-73B-10,14
B-08XNo connectionB-73B-10,14
B-09XIgnition coil relay or no
connection B-73,83B-10,14
B-10XNo connectionB-73B-10,14
B-11XEngine control relayB-73,86,94,252,254B-10,14
B-12XA/C compressor relayB-73,178,184B-10,14
B-14Control wiring harness and battery
wiring harness combinationB-79,84,91,99,157B-10,14
B-18StarterB-79B-11,15
B-19StarterB-79B-11,15
B-20Oil pressure switchB-157B-11,15
B-21AlternatorB-84B-11,15
B-22AlternatorB-84B-11,15
B-23Purge control solenoid valveB-91,99B-11,15
B-24Injector 4B-89,97B-11,15
B-25Injector 3B-89,97B-11,15
B-26Injector 2B-89,97B-11,15
B-27Injector 1B-89,97B-11,15
B-31Air flow sensorB-90,98B-11,15
B-34Oxygen sensorB-88,96B-11,15
B-36Waste gate solenoid valveB-91,99B-11,15
B-37Fuel pressure solenoid valveB-90,98B-11,15

INDEX - In order of connector No.C-3
Wiring diagram
page Circuit diagram page Parts name Connector
No.
BB-108Back-up lamp switchB-142,143B-12,16
B-110Engine coolant temperature gauge unitB-148,152B-12,16
B-112EGR solenoid valveB-91,99B-12,16
B-114Ignition coil 1B-82,83B-12,16
B-115Idle speed control servoB-88,96B-12,16
B-116Camshaft position sensorB-88,96B-12,16
B-118Engine coolant temperature sensorB-89,97B-12,16
B-119Ignition coil 2B-82,83B-12,16
B-121Crank angle sensorB-88,96B-13,16
B-122Detonation sensorB-89,97B-13,17
B-123ABS-ECUB-198,200,201,202,203,204,205,206,
208,209,210,211,229,232,233,239,
242,243B-13,17
B-138ResistorB-89,97B-13,17
B-139Electric pump relay B-216,224,234,244B-13,17
B-140Fuel pump relay 3B-93,101B-13,17
B-141Fuel pump resistorB-93,101B-13,17
B-142Secondary air control solenoid valveB-91,99B-13,17
CC-01Combination meterB-84,87,95,103,106,118,122,126,129,
135,139,148,149,152,153,156,157,
198,206,214,222,230,240,248,250,
256, 258B-18,24
C-02Combination meterB-110,115,118,122,126,129,135,139,
148,149,152,153,156,157,198,206,
248, 250,256,258B-18,24
C-03Hazard warning switchB-136,140B-18,24
C-04ClockB-194B-18,24
C-05J/C (1)B-56,62,93,101,104,107,111,112,115,
116,118,122,124,125,127,128,131,
133,136,137,140,141,148,152,153,
156,158,164,170,172,175,181,185,
187,191,194,195,196,197,212,214,
220,222,228,230,238,240,257B-18,24
C-08J/C (3)B-58,64,95,104,105,107,108,112,113,
116,117,119,123,124,125,126,127,
128,129,131,133,136,137,140,141,
149,153,159,164,165,171,172,173,
175,180,181,185,187,188,189,191,
193,194,195,202,210,214,218,222,
226,227,230,236,240,246,247,253,
255,257,258B-18,24

INDEX - In order of connector No.C-5
Wiring diagram
page Circuit diagram page Parts name Connector
No.
CC-46Control wiring harness and floor wiring
harness (LH) combination
B-224,244B-25
C-101Spare connector (for front fog lamp
switch)B-258B-20,26
C-102J/C (2)B-57,63,87,92,104,105,107,111,113,
115,119,124,126,127,131,136,140,
143,154,158,163,169,170,175,181,
187,188,191,192,202,204,210,218,
219,226,236,237,246,248,252,256,
258B-20,26
C-103Stop lamp switchB-144,145,198,206,212,220,228,238B-20,26
C-104Spare connector (for radio)B-196,197B-20,26
C-107Instrument panel wiring harness and
A/C wiring harness combinationB-175,181B-20,26
C-108J/C (6)B-61,67,82,83,86,88,90,92,94,96,98,
100,102,149,153,176,182,198,204,
205,206,212,215,219,223,228,231,
237,241,252,253,254,255B-20,26
C-109Air bag module (squib) side>B-249,251B-20,26
C-110Instrument panel wiring harness and
front door wiring harness (RH) com-
binationB-159,168,169,170,171,172,192,193,
196B-20,26
C-111Front wiring harness (RH) and instru-
ment panel wiring harness combinationB-103,106,135,139,157,178,184,203,
211,217,225,233,243B-20,26
C-112Instrument panel wiring harness and
floor wiring harness (RH) combinationB-111,120,134,142,143,144,145,159,
160,165,166,171,186,190,197,249,
251B-20,26
C-115Engine-ECUB-87,88,89,90,91,92,93,95,96,97,98,
99,100,101,215,223,231,241,257B-20,26
C-118Engine-ECUB-82,83,88,90,91,92,93,96,98,99,100,
101,149,153,252,254,256B-20,26
C-122Engine-ECUB-84,86,87,90,91,93,94,95,98,99,101,
177,178,183,184,252,254,256,257B-20,26
C-126Engine-ECUB-82,83,86,88,89,90,91,93,94,96,97,
98,99, 101,102,178,184B-20,26
C-128Instrument panel wiring harness and
control wiring harness combinationB-153,181,184,198,200,202,203,205,
206,208,209,211,213,214,216,217,
218,229,230,233,234,235,236,239,
242,243B-21,26
C-129Instrument panel wiring harness and
control wiring harness combinationB-79,80,83,87,89,93,95,97,101,142,
143,149,186,190,212,228,253B-21,26

INDEX - In order of parts nameC-13
Wiring diagram
page Circuit diagram page Connector
No. Parts name
DDoor switch (Rear:LH)D-08B-120,121B-30,32
Door switch (Rear:RH)D-06B-120,121B-30,32
Dual pressure switchA-36B-178,184B-7,9
EEGR solenoid valveB-112B-91,99B-12,16
Electric pump F-23B-216,224,234,244B-38,39
Electric pump relay B-139B-216,224,234,244B-13,17
Engine control relayB-11XB-73,86,94,252,254B-10,14
Engine coolant temperature gauge unitB-110B-148,152B-12,16
Engine coolant temperature sensorB-118B-89,97B-12,16
Engine speed detection connectorB-05XB-73,82,83,90,98B-10,14
Engine-ECUC-115B-87,88,89,90,91,92,93,95,96,97,98,
99,100,101,215,223,231,241,257B-20,26
Engine-ECUC-118B-82,83,88,90,91,92,93,96,98,99,100,
101,149,153,252,254,256B-20,26
Engine-ECUC-122B-84,86,87,90,91,93,94,95,98,99,101,
177,178,183,184,252,254,256,257B-20,26
Engine-ECUC-126B-82,83,86,88,89,90,91,93,94,96,97,
98,99, 101,102,178,184B-20,26
ETACS-ECUC-226B-54,55,105,108,112,113,116,117,118,
119,120,121,122,123,125,126,128,
129,134,136,137,138,140,141,158,
164,165, 170,171,172,173,188,189B-23,29
ETACS-ECUC-227B-125,128,170,172B-23,29
ETACS-ECUC-228B-105,108,112,113,116,117,118,119,
122,123,125,126,128,129,136,137,
140,141,158,159,164,165,170,171,
172,173, 188,189,258B-23,29
FFan controllerA-21B-102,176,182B-7,8
Floor wiring harness (LH) and 4WD
wiring harness combination F-24B-216,224,234,235,244,245B-38,39
Floor wiring harness (LH) and bumper
wiring harness combinationF-14B-110,114B-38,39
Floor wiring harness (LH) and J/B
combination C-216B-54,55,105,110,112,119,120,134,
158,171,185B-23
Floor wiring harness (LH) and rear door
wiring harness (LH) combinationD-12B-161,167,171,173B-30,32
Floor wiring harness (RH) and fuel
wiring harness combinationD-29B-93,101B-31,33
Floor wiring harness (RH) and fuel
wiring harness combinationD-30B-93,101,148,152,156,203,211,217,
225,233,243B-31,33

00-1
GENERAL
CONTENTS
HOW TO USE THIS MANUAL 2..............
Scope of Maintenance, Repair and Servicing
Explanations 2.................................
Indication of Destination 2......................
Definition of Terms 2...........................
Indication of Tightening Torque 2................
Model Indications 3............................
Explanation of Manual Contents 4...............
HOW TO USE
TROUBLESHOOTING/INSPECTION SERVICE
POINTS 6....................................
Troubleshooting Contents 6.....................
Diagnosis Function 7...........................
How to Use the Inspection Procedures 10........
Connector Measurement Service Points 11.......
Connector Inspection 12........................
Inspection Service Points for a Blown Fuse 13...
Points to Note for Intermittent Malfunctions 13....
VEHICLE IDENTIFICATION 14.................
Vehicle Information Code Plate 14...............Models 14.....................................
Model Code 15................................
Chassis Number 16............................
Engine Model Number 16.......................
MAJOR SPECIFICATIONS 17.................
PRECAUTIONS BEFORE SERVICE 18.........
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) 21...................................
SRS SERVICE PRECAUTIONS 22.............
SUPPORT LOCATIONS FOR LIFTING AND
JACKING 24.................................
Support Positions for a Garage Jack and Axle
Stands 24.....................................
Support Positions for a Single-Post Lift or
Double-Post Lift 25.............................
Support Positions and Support Method for an
H-Bar Lift 26..................................
STANDARD PART/TIGHTENING-TORQUE
TABLE 28....................................

GENERAL -How to Use This Manual00-2
HOW TO USE THIS MANUAL
SCOPE OF MAINTENANCE, REPAIR
AND SERVICING EXPLANATIONS
This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Note, however,
that for engine and transmission-related component
parts, this manual covers only on-vehicle
inspections, adjustments, and the removal and
installation procedures for major components.
For detailed information concerning the inspection,
checking, adjustment, disassembly and reassembly
of the engine, transmission and major components
after they have been removed from the vehicle,
please refer to separate manuals covering the
engine and the transmission.
ON-VEHICLE SERVICE
“On-vehicle Service” is procedures for performing
inspections and adjustments of particularly
important locations with regard to the construction
and for maintenance and servicing, but other
inspection (for looseness, play, cracking, damage,
etc.) must also be performed.
INSPECTION
Under this title are presented inspection and
checking procedures to be performed by using
special tools and measuring instruments and by
feeling, but, for actual maintenance and servicing
procedures, visual inspections should always be
performed as well.
INDICATION OF DESTINATION
General Export and GCC are used for convenience
to indicate destination.
NOTE
(1) “General Export” means territories other than
Europe, GCC, Australia, New Zealand, the
U.S.A. and Canada.
(2) “GCC” indicates countries that are members
of the (Persian) Gulf Cooperation Council of
nations.
(3) In some instances, vehicles with other
specifications may be shipped to some
countries.
DEFINITION OF TERMS
STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspection
or the value to which the part or assembly is
corrected and adjusted. It is given by tolerance.
LIMIT
Shows the standard for judging the quality of a
part or assembly on inspection and means the
maximum or minimum value within which the part
or assembly must be kept functionally or in strength.
It is a value established outside the range of
standard value.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be
completed in a shorter time).
CAUTION
Indicates the presentation of information particularly
vital to the worker during the performance of
maintenance and servicing procedures in order to
avoid the possibility of injury to the worker, or
damage to component parts, or a reduction of
component or vehicle function or performance, etc.
INDICATION OF TIGHTENING TORQUE
Tightening torques (units: N·m) are set to take into
account the central value and the allowable
tolerance. The central value is the target value,
and the allowable tolerance provides the checking
range for tightening torques. If bolts and nuts are
not provided with tightening torques, refer to
P.00-28.

GENERAL -How to Use This Manual00-3
MODEL INDICATIONS
The following abbreviations are used in this manual for classification of model types.
MPI: Indicates the multipoint injection, or engine equipped with the multipoint injection.
DOHC: Indicates an engine with the double overhead camshaft, or a model equipped with such an
engine.
M/T: Indicates the manual transmission, or models equipped with the manual transmission.
A/C: Indicates the air conditioner.

GENERAL -How to Use This Manual00-4
EXPLANATION OF MANUAL CONTENTS
Indicates procedures to be performed
before the work in that section is started,
and procedures to be performed after
the work in that section is finished.
Indicates (by symbols) where lubrica-
tion is necessary.
Maintenance and Servicing Procedures
The numbers provided within the diagram indi-
cate the sequence for maintenance and servic-
ing procedures.
DRemoval steps:
The part designation number corresponds
to the number in the illustration to indicate
removal steps.
DDisassembly steps:
The part designation number corresponds
to the number in the illustration to indicate
disassembly steps.DInstallation steps:
Specified in case installation is impossible
in reverse order of removal steps. Omitted
if installation is possible in reverse order of
removal steps.
DReassembly steps:
Specified in case reassembly is impossible
in reverse order of disassembly steps.
Omitted if reassembly is possible in reverse
order of disassembly steps.
Classifications of Major Maintenance/Service Points
When there are major points relative to maintenance and servicing procedures
(such as essential maintenance and service points, maintenance and service stan-
dard values, information regarding the use of special tools, etc.), these are ar-
ranged together as major maintenance and service points and explained in detail.
AA": Indicates that there are essential points for removal or disassembly.
"AA: Indicates that there are essential points for installation or reassembly.
Symbols for Lubrication, Sealants and Adhesives
Information concerning the locations for lubrica-
tion and for application of sealants and adhe-
sives is provided, by using symbols, in the dia-
gram of component parts or on the page follow-
ing the component parts page, and explained.: Grease
(multipurpose grease unless there is
a brand or type specified)
: Sealant or adhesive
: Brake fluid or automatic transmission fluid
: Engine oil, gear oil or air conditioner
compressor oil
: Adhesive tape or butyl rubber tape
Component Diagram
A diagram of the component parts is
provided near the front of each section
in order to give a reader a better under-
standing of the installed condition of
component parts.