MITSUBISHI LANCER EVOLUTION IV 1998 Workshop Manual

MITSUBISHI LANCER EVOLUTION IV 1998 Workshop Manual LANCER EVOLUTION IV 1998 MITSUBISHI MITSUBISHI https://www.carmanualsonline.info/img/19/57322/w960_57322-0.png MITSUBISHI LANCER EVOLUTION IV 1998 Workshop Manual
Trending: turn signal, transmission fluid, low beam, engine oil capacity, towing, warning lights, differential

Page 151 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Input Shaft22B-21
DISASSEMBLY SERVICE POINTS
ABALL BEARING REMOVAL
BTHRUST PLATE STOPPER REMOVAL
Using a screwdriver, pry up the position shown in the illustration

Page 152 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Input Shaft22B-22
REASSEMBLY SERVICE POINTS
AOIL SEAL INSTALLATION
Make sure that the oil seal is pressed into the position shown
in the illustration.
BBALL BEARIN

Page 153 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Input Shaft22B-23
Caution
When the hub is installed, make sure that the synchronizer
ring is not caught.
FSYNCHRONIZER SLEEVE INSTALLATION
(1) Install the synchroniz

Page 154 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Input Shaft22B-24
I5TH SPEED GEAR INSTALLATION
JTHRUST PLATE INSTALLATION
Select and install a thrust plate so that the input shaft 5th
speed gear clearance will h

Page 155 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Input Shaft22B-25
INSPECTION
INPUT SHAFT
(1) Check the outside diameter of the needle bearing
mounting  portion for damage, abnormal wear and seizure.
(2) Check the sp

Page 156 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Input Shaft22B-26
(2) Install the outer ring, inner ring and cone, press them
against the gear, and check clearance “A”. If “A” is less
than the limit, replace

Page 157 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Output Shaft22B-27
OUTPUT SHAFT
DISASSEMBLY AND REASSEMBLY
Apply gear oil to all
moving parts before
installation.
18
19
20 21
22
23
35
1124
10 1213
987654
3
2 1
26
27

Page 158 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Output Shaft22B-28
DISASSEMBLY SERVICE POINTS
ATAPER ROLLER BEARING REMOVAL
BREVERSE GEAR BEARING SLEEVE REMOVAL
Mount a special tool on the reverse gear and remov

Page 159 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Output Shaft22B-29
F1ST SPEED GEAR SLEEVE REMOVAL
GTAPER ROLLER BEARING REMOVAL
REASSEMBLY SERVICE POINTS
AOIL SEAL INSTALLATION
Make sure that the oil seal is p

Page 160 of 396

MITSUBISHI LANCER EVOLUTION IV 1998  Workshop Manual MANUAL TRANSMISSION OVERHAUL – Output Shaft22B-30
DSYNCHRONIZER SPRING INSTALLATION
E1ST-2ND SPEED SYNCHRONIZER HUB
INSTALLATION
Install the 1st-2nd speed synchronizer hub in such a way
that it
Trending: brake sensor, ECU, oil level, radio, fuel, fuse, lock