belt MITSUBISHI LANCER EVOLUTION IX 2005 Owner's Guide

264G6 – CRANKSHAFT / CYLINDER BLOCK
Installation Service Point
Installation of crankshaft bearings
1. Using the table below, select a bearing of the correct size
corresponding to the diameter of the crankshaft journal.
(Selecting a bearing : Example)
If the identifier on the crankshaft journal is 0, and the identifier on the
cylinder block bearing is 1, then a bearing with identification mark 1
should be chosen.
If the identifier on the crankshaft is difficult to make out, measure the
diameter of the journal and choose the bearing that corresponds to the
measured diameter.
Crankshaft journal diameter
Identification mark Journal
diameter (mm)Cylinder
block bearingCrankshaft
bearing
00
11
056.994~57.000
22
00
11
156.988~56.994
22
00
11
256.982~56.988
22
2. Install grooved bearing on cylinder block side.
3. Install bearing without oil groove on bearing cap side.
Position of crankshaft journal diameter identification marks
Timing belt
Cylinder block bearing hole diameter
identification mark
Cylinder
bore size
mark
Position of crankshaft bearing size
identification mark
Identification mark
Groove
Lower bearingUpper bearing
A
*

Related Documentation
Cautionary Note regarding servicing of vehicles fitted with SRS airbags and/or seatbelts
with pre-tensioner systems.
Warnings:
1. Incorrect inspection or servicing of a component part of the SRS airbag system or seatbelt pre-tensioner system,
or a part relating to these systems, may cause accidental operation (deployment) of the SRS airbag or seatbelt
pre-tensioners, or may cause these systems to be disabled, leading in either case the risk of serious injury.
2. If parts may be affected by heat during painting operations, then those parts must be removed in advance. This
applies to the SRS-ECU, airbag modules (driver’s sear and front passenger’s seat), clock springs, front impact
sensors, side impact sensors, and pre-tensioner seatbelts.
• 93ºC or above : SRS-ECU, airbag modules (driver’s sear and front passenger’s seat), clock springs, front
impact sensors, side impact sensors
•90ºC or above : Pre-tensioner seatbelts
3. The component parts of the SRS airbag system or seatbelt pre-tensioner system, and parts relating to these
systems, must always be inspected and serviced by a Mitsubishi dealer.
4. Service personnel must read the relevant service manuals (particularly, Section 52B – SRS Airbags) carefully and
thoroughly, before inspecting or servicing the component parts of the SRS airbag system or seatbelt pre-
tensioner system, and parts relating to these systems.

LAYOUT DIAGRAMS - FLOOR / ROOF1-16
D-01 (3) Door switch (front : RH)
D-02 (2-black) Seatbelt pre-tensioner (RH)
D-03 (8) Floor harness (RH) / Rear door harness
(RH) junction
D-04 (2) Front cabin lamp
D-05 (2-black) Rear ABS sensor (RH)
D-06 (2-grey) Rear cabin lamp (Vehicle not fitted with
sunroof)
D-07 (3) Door switch (rear : RH)
D-09 (3) Door switch (rear : LH)D-10 (5-grey) Fuel pump and fuel gauge unit (main)
D-11 (2-black) Rear ABS sensor (LH)
D-12 (8) Floor harness (RH) / Fuel harness
junction
D-13 (8) Floor harness (LH) / Rear door harness
(LH) junction
D-14 (2-black) Seatbelt pre-tensioner (LH)
D-15 (3) Door switch (front : LH)
FLOOR / ROOF
Connector Symbol
Roof harness
Floor
harness (RH)
Instrument panel harness
Console harness

LAYOUT DIAGRAMS - FLOOR / ROOF1-17
D-17 (4) Console harness / Instrument panel
harness junction
D-20 (1) Cigarette lighter
D-21 (1-black) Cigarette lighter
D-22 (2-black) Cigarette lighter illumination lamp
D-23 (2-black) Ashtray illumination lamp
D-24 (2) Driver’s seatbelt switch
D-25 (1-black) Parking brake switchD-26 (6-black) Sunroof switch
D-27 (10) Sunroof motor ASSY
D-28 (2) Fuel gauge unit (sub)
D-29 (3-black) Front/rear G sensor
D-30 (1) Floor harness (RH) / Fuel harness
junction
D-31 (3-black) Lateral G sensor
D-32 (6) Intercooler water spray switch
Vehicle with sunroof
Roof harness Fuel harness
Floor harness (LH)

3-1
SECTION 3
CIRCUIT DIAGRAMS
CONTENTS
J/B ............................................................3-4
J/C ............................................................3-6
Central Junction....................................3-11
Power Supply ........................................3-18
Starting System ....................................3-23
Ignition ...................................................3-24
Charging ................................................3-26
Engine Control ......................................3-28
Cooling ..................................................3-36
Lighting
Headlights (excl. discharge type).....................3-38
Headlights (discharge type) .............................3-42
Tail lights, position lights, licence plate
lights, lighting monitor report buzzer................3-46
Cabin lights, boot compartment lights,
ignition key cylinder illumination light,
door ajar indicator light ....................................3-50
Fog lamps ........................................................3-54
Headlight levelling system ...............................3-58
Signals
Turn signal lights, hazard warning lights .........3-60
Reversing lights ...............................................3-64
Stop lights ........................................................3-65
Horn .................................................................3-66
Meters
Needle meters..................................................3-68
Remaining fuel warning light, oil pressure
warning light, brake warning light,
seatbelt warning light .......................................3-70
Door Opening / Closing Control
Power windows ................................................3-72
Central door locking
(vehicle without keyless entry) .........................3-78
Central door locking
(vehicle with keyless entry) ..............................3-80
Temperature Control
Heater ..............................................................3-86
Manual air-conditioning ....................................3-90
Fully automatic air-conditioning .......................3-96
Vision / Safety
Windscreen washer / wipers ..........................3-104
Rear washer / wiper .......................................3-108
Demister
(vehicle with heater or manual A/C) ...............3-110
Demister, door mirror heating elements
(vehicle with full auto A/C)..............................3-112
Electric stowable remote control
door mirrors ....................................................3-114
Accessories
Spare audio connectors .................................3-118
Clock ..............................................................3-120
Cigarette lighter, ashtray illumination lamp ....3-121
Cont. on next page

3-2
Equipment
ABS ................................................................3-122
ACD (vehicle without AYC) ............................3-130
ACD, AYC ......................................................3-138
SRS airbags, seatbelt pre-tensioners
(vehicle without front passenger airbag)........3-148
SRS airbags, seatbelt pre-tensioners
(vehicle with front passenger airbag).............3-152Sunroof ..........................................................3-154
Ignition key reminder buzzer..........................3-157
Intercooler water spray ..................................3-158
Engine immobilizer system ............................3-160
Security alarm ................................................3-162
Spare connector for fog lamp ........................3-167
Generic spare connectors..............................3-168

CIRCUIT DIAGRAMS - J/C3-9
SRS
airbags,
seatbelt
pre-
tensioners•ABS
•ACD (vehicle
w/out AYC)
•ACD, AYC
•Engine
immobiliser
system
•Engine controlDiagnosis
connector
Cabin lights,
boot compartment lights,
ignition key cylinder
illumination light, door
ajar indicator light•Central door locks
(vehicle with keyless
entry)
•Cabin lights, boot
compartment lights,
ignition key cylinder
illumination light, door
ajar indicator light•Warning lights
•Needle meters•Fog lamps
•Spare
connector for
fog lamps Fog lamps
• Spare
connector for
fog lamps
Clock Spare audio
connector
Generic spare
connector Electric stowable
remote control
door mirrors
Generic
fuseGeneric
fuse
J/BJ/B
((
))

CIRCUIT DIAGRAMS - POWER DISTRIBUTION3-20
Power distribution (continued)
Fusible link
Dedicated
fuse
Intercooler
water spray Ignition
switch
•Engine control
•Starting system
Ignition
•ABS
•ACD (vehicle
w/out AYC)
•ACD, AYC
•SRS airbags,
seatbelt pre-
tensioners
•Ignition key
reminder buzzer
•Intercooler water
spray
•Windscreen
washer / wiper
•Warning lights
•Engine control
•Sunroof
•Needle meters
•Charging
•Security alarm
•Central door
locking•Turn signal lights,
hazard lights
•Tail lights, position
lights, licence plate
lights, lighting
monitor warning
buzzer
•Electric stowable
remote control
door mirrors
•Power windows
•Generic spare
connector
•Fog lamps
•Headlights
•Rear washer /
wiper
•Cabin lights, boot
compartment
lights, ignition key
cylinder
illumination light,
door ajar indicator
light •SRS airbags,
seatbelt pre-
tensioners
•Reversing
lights
•Rear washer /
wiper Engine control

CIRCUIT DIAGRAMS - POWER DISTRIBUTION3-22
Power distribution (continued)
Fusible
link Fusible
link
Dedicated
fuse
Sunroof
•Sunroof
•Power
windows *Heater
*Full auto A/C
*Manual A/C •ACD (vehicle w/out
AYC)
•ACD, AYC
•Ignition key reminder
buzzer
•Windscreen washer /
wiper
•Warning lights
•Engine control
•Spare audio connector
•Clock
•Sunroof
•Needle meter
•Security alarm
•Central door locking
•Turn signal lights, hazard
lights
•Tail lights, position lights,
licence plate lights,
lighting monitor warning
buzzer
•Electric stowable remote
control door mirrors
•Power windows
•Generic spare connector
•Fog lamps
•Full auto A/C
•Headlights
•Headlight levelling
system
•Rear washer / wiper
•Cabin lights, boot
compartment lights,
ignition key cylinder
illumination light, door
ajar indicator light •ABS
•ACD (vehicle w/out
AYC)
•ACD, AYC
•SRS airbags, seatbelt
pre-tensioners
•Ignition key reminder
buzzer
•Windscreen washer /
wiper
•Engine immobiliser
system
•Engine control
•Sunroof
•Security alarm
•Central door locking
•Turn signal lights,
hazard lights
•Tail lights, position
lights, licence plate
lights, lighting monitor
warning buzzer
•Electric stowable
remote control door
mirrors
•Power windows
•Fog lamps
•Full auto A/C
•Headlights
•Rear washer / wiper
•Cabin lights, boot
compartment lights,
ignition key cylinder
illumination light, door
ajar indicator light
()
Generic
fuse
J/B
Demister
relay
Demister, door mirror
heating elements
(vehicle with full auto A/C) •Demister (vehicle
w/out full auto A/C)
•Demister, door
mirror heating
elements (vehicle
with full auto A/C) •Demister (vehicle
w/out full auto A/C)
•Demister, door mirror
heating elements
(vehicle with full auto
A/C)

CIRCUIT DIAGRAMS - LIGHTING3-39
Ignition
switch (IG2)
•Intercooler
water spray
•Heater
•Full auto
A/C
•Manual A/C
•Full auto A/C
•Manual A/C
•Cooling•ABS
•ACD, AYC
•ACD (vehicle w/out AYC)
•SRS airbags, seatbelt pre-
tensioners
•Intercooler water spray
•Windscreen washer / wiper
•Warning lamps
•Engine control
•Needle meters
•Charging
•Electric stowable remote
control door mirrors
•Generic spare connector
•Cabin lights, boot
compartment lights, ignition
key cylinder illumination
light, door ajar indicator
light Ignition
switch (IG1)
Generic
fuse
J/B
(
)
Dimmer
passing
switch
Column switchWriting
switch
()()
Power
supply