air condition MITSUBISHI LANCER EVOLUTION VI 1999 Owner's Manual

MPI – Troubleshooting13-41
INSPECTION PROCEDURE 30
Fan motor relay system (Radiator fan, A/C condenser fan)
Probable cause
The engine-ECU turns on/off the built-in power transistor to control the fan motor
relay.
Malfunction of the fan motor relay

Malfunction of the fan motor

Malfunction of thermostat

Improper connector contact, open or short-circuited
harness wire

Malfunction of engine-ECU
NG
Check the engine coolant temperature sensor. (Refer to P.13-10,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE 21.)
OK
Replace the engine-ECU.
NG
MUT-II Data list
21 Engine coolant temperature sensor
OK:The engine coolant temperature agrees with the reading
of MUT-II when measured with the engine idling in warm
condition.OKCheck the thermostat.NG
Replace
OK
Check trouble symptom.
OK
Check the following connector: B-60NG
Repair NG
Check the A/C condenser fan circuit. (Refer to Electrical Wirings.)
NG
Measure at the engine-ECU connector B-60.

Disconnect the connector, and measure at the harness side.

Check the A/C condenser fan for operating condition.
(Ignition switch: ON)
OK:A/C condenser fan is stationary.

Voltage between each of 32 and 34 and earth
(Ignition switch: ON)
OK:System voltage

Short the terminal 32 to earth. (Ignition switch: ON)
OK:A/C condenser fan operates at high speed.

Short the terminal 34 to earth. (Ignition switch: ON)
OK:A/C condenser fan operates at low speed.
Check trouble symptom.
OK
OK
Check the following connector: B-59NG
Repair
Measure at the engine-ECU connector B-59.

Disconnect the connector, and measure at the harness side.

Check the radiator fan for operating condition.
(Ignition switch: ON)
OK:Radiator fan is stationary.

Voltage between each of 20 and 21 and earth
(Ignition switch: ON)
OK:System voltage

Short the terminal 20 to earth.
(Ignition switch: ON)
OK:Radiator fan operates at high speed.

Short the terminal 21 to earth.
(Ignition switch: ON)
OK:Radiator fan operates at low speed.NGCheck the radiator fan circuit. (Refer to Electrical Wirings.)

MPI – Troubleshooting13-56
DATA LIST REFERENCE TABLE
Item
No.Inspection
itemInspection contentsNormal conditionInspection
procedure
No.Reference
page
11Oxygen
sensorEngine:After having
warmed up
Air/fuel mixture is
made leaner when de-
When at 4,000 r/min,
engine is suddenly
decelerated200 mV or lessProcedure
No. 3113-42
made leaner when de-
celerating, and is made
richer when racing.
When engine is
suddenly raced600 – 1,000 mV
Engine:After having
warmed up
The oxygen sensor
si
gnal is used to check
Engine is idling400 mV or less
(Changes)
signal is used to check
the air/fuel mixture
ratio, and control
condition is also
checked by the ECU.2,500 r/min600 – 1,000 mV
12Air flow
sensor*
Engine coolant
tem
perature: 80 –
Engine is idling17 – 43 Hz––
sensor
TION-IV>temperature: 80
95C

Lamps, electric
li f d ll
2,500 r/min46 – 86 Hzp
cooling fan and all
accessories: OFF

Transmission:
Neutral (A/T:
P range)Engine is racedFrequency
increases in
response to
racing
12Air flow
sensor*
Engine coolant
tem
perature: 80 –
Engine is idling12 – 38 Hz––
sensor
TION-V, VI>temperature: 80
95C

Lamps, electric
li f d ll
2,500 r/min36 – 76 Hzp
cooling fan and all
accessories: OFF

Transmission:
Neutral (A/T:
P range)Engine is racedFrequency
increases in
response to
racing
13Intake air
temperature
sensor
Ignition switch: ON or
with engine runningWhen intake air
temperature is –20C–20CCode No.
1313-9
sensorWhen intake air
temperature is 0C0C
When intake air
temperature is 20C20C
When intake air
temperature is 40C40C
When intake air
temperature is 80C80C
NOTE
*: In a new vehicle [driven approximately 500 km or less], the air flow sensor output frequency is sometimes
10% higher than the standard frequency.

MPI – Troubleshooting13-62
Item
No.Reference
page Inspection
procedure
No. Normal condition Inspection contents Drive contents Inspection
item
20Radiator
fan
(HIGH),
condenser
fan
(HIGH)*
1
Drive the fan
motors (for
radiator and
condenser*
1)

Ignition switch: ON

A/C switch: ON*1Fan motors
operate at high
speed.Procedure
No. 3013-40
21Radiator
fan
(LOW),
condenser
fan
(LOW)*
1
Drive the fan
motors (for
radiator and
condenser*
1)

Ignition switch: ON

A/C switch: ON*1Fan motors
operate at low
speed.
36*2Secondary
air control
solenoid
valveTurn solenoid
valve from
OFF to ON.Ignition switch: ONSound of opera-
tion can be heard
when solenoid
valve is driven.Procedure
No. 3613-46
37*2A/C con-
denser fan
(HIGH)Drive A/C
condenser fan
motorIgnition switch: ONA/C condenser
fan motor oper-
ates at high
speed.Procedure
No. 3013-41
38*2A/C con-
denser fan
(LOW)Drive A/C
condenser fan
motorIgnition switch: ONA/C condenser
fan motor oper-
ates at low speed.
NOTE
*1: EVOLUTION-IV and EVOLUTION-V
*2: EVOLUTION-VI

MPI – Troubleshooting13-63
ENGINE-ECU INSPECTION
TERMINAL VOLTAGES
Engine ECU connector
Terminal
No.Check itemCheck condition (Engine condition)Normal condition
1No.1 injectorWhile engine is idling after having been warmed up,
suddenly depress the accelerator pedal
Momentarily drops
slightlyfrom 1114V
14No.2 injector
suddenly depress the accelerator pedal.slightly from 11 – 14 V.
2No.3 injector
15No.4 injector
3Fuel pressure control
valve
Ignition switch: ONSystem voltage
valve
Engine: Cranking to idling (within about two minutes)0 – 3 V to sytem
voltage
4Stepper motor coil (A1)Engine: Immediately after engine has been started
f
or warming up
Changes repeatedly
f
rom system voltage
17Stepper motor coil (A2)
for warming upfrom system voltage
to 0 – 6 V and from 0
6 V to system5Stepper motor coil (B1)– 6 V to system
voltage.
18Stepper motor coil (B2)
6Secondary air control
solenoid valveIgnition switch: ONSystem voltage
8Fuel pump relayIgnition switch: ONSystem voltage
Engine: Idling0 – 3 V
10Power transistor unit
(A)Engine speed: 3,000 r/min0.3 – 3.0 V
23Power transistor unit
(B)
11Wastegate solenoid
valve
Ignition switch: ONSystem voltage
valve
Engine: At idle after having been warmed up (when
premium gasoline is used)0 – 3 V
12Power supplyIgnition switch: ONSystem voltage
25
19Air flow sensor reset
signal
Engine: Idling0 – 1 V
signal
Engine speed: 3,000 r/min6 – 9 V
20Fan motor relay (HI)
Fan not operating (coolant temperature: 90C or
below)System voltage
Fan at high speed (coolant temperature: 105C or
above)0 – 3 V

MPI – Troubleshooting13-65
Terminal
No.Normal condition Check condition (Engine condition) Check item
41Alternator FR terminal
Engine: Warm, idle (radiator fan: OFF)

Headlamp: OFF to ON

Brake lamp: OFF to ON

Rear defogger switch: OFF to ONVoltage drops by 0.2 –
3.5 V.
45A/C switchEngine: Idle speedTurn the A/C switch OFF0 – 3 V
Turn the A/C switch ON
(A/C compressor is oper-
ating)System voltage
60Oxygen sensor heater

Engine: Idling0 – 3 V

Engine speed: 5,000 r/minSystem voltage
71Ignition switch-STEngine: Cranking8 V or more
72Intake air temperature
sensorIgnition switch: ONWhen intake air tempera-
ture is 0C3.2 – 3.8 V
When intake air tempera-
ture is 20C2.3 – 2.9 V
When intake air tempera-
ture is 40C1.5 – 2.1 V
When intake air tempera-
ture is 80C0.4 – 1.0 V
76Oxygen sensorEngine: Running at 2,000 r/min after having been
warmed up (Check using a digital type voltmeter)0 ↔ 0.8 V
(Changes repeatedly)
80Backup power supplyIgnition switch: OFFSystem voltage
81Sensor impressed
voltageIgnition switch: ON4.5 – 5.5 V
82Ignition switch-IGIgnition switch: ONSystem voltage
83Engine coolant
temperature sensorIgnition switch: ONWhen engine coolant
temperature is 0C3.2 – 3.8 V
When engine coolant
temperature is 20C2.3 – 2.9 V
When engine coolant
temperature is 40C1.3 – 1.9 V
When engine coolant
temperature is 80C0.3 – 0.9 V
84Throttle position sensorIgnition switch: ONSet throttle valve to idle
position0.3 – 1.0 V
Fully open throttle valve4.5 – 5.5 V
85Barometric pressure
sensor
Ignition switch: ONWhen altitude is 0 m3.7 – 4.3 V
sensor
When altitude is 1,200 m3.2 – 3.8 V
86Vehicle speed sensor
Ignition switch: ON

Move the vehicle slowly forward0 ↔ 5 V
(Changes repeatedly)

MPI – Troubleshooting13-66
Terminal
No.Normal condition Check condition (Engine condition) Check item
87Idle position switchIgnition switch: ONSet throttle valve to idle
position0 – 1 V
Slightly open throttle
valve4 V or more
88Camshaft position
sensor
Engine: Cranking0.4 – 3.0 V
sensor
Engine: Idle speed0.5 – 2.0 V
89Crank angle sensorEngine: Cranking0.4 – 4.0 V
Engine: Idle speed1.5 – 2.5 V
90Air flow sensorEngine: Idle speed2.2 – 3.2 V
Engine speed: 2,000 r/min

MPI – Troubleshooting13-67
RESISTANCE AND CONTINUITY BETWEEN HARNESS SIDE CONNECTORS AND TERMINALS
Engine-ECU Harness Side Connector Terminal Arrangement
Terminal No.Inspection itemNormal condition (Check condition)
1 – 12No.1 injector2 – 3 Ω (At 20C)
14 – 12No.2 injector
2 – 12No.3 injector
15 – 12No.4 injector
3 – 12Fuel pressure control valve28 – 36 Ω (At 20C)
4 – 12Stepper motor coil (A1)28 – 33 Ω (At 20C)
17 – 12Stepper motor coil (A2)
5 – 12Stepper motor coil (B1)
18 – 12Stepper motor coil (B2)
6 – 12Secondary air control solenoid valve28 – 36 Ω (At 20C)
11 – 12Wastegate solenoid valve62 – 74 Ω (At 20C)
60 – 12Oxygen sensor heater
11 – 18 Ω (at 20C)
13 – Body earthEngine-ECU earthContinuity established (0 Ω)
26 – Body earth
72 – 92Intake air temperature sensor5.3 – 6.7 kΩ (When intake air temperature is 0C)
2.3 – 3.0 kΩ (When intake air temperature is 20C)
1.0 – 1.5 kΩ (When intake air temperature is 40C)
0.30 – 0.42 kΩ (When intake air temperature is 80C)
74 – 77High temperature sensor3 Ω or less
83 – 92Engine coolant temperature sensor5.1 – 6.5 kΩ (When coolant temperature is 0C)
2.1 – 2.7 kΩ (When coolant temperature is 20C)
0.9 – 1.3 kΩ (When coolant temperature is 40C)
0.26 – 0.36 kΩ (When coolant temperature is 80C)
87 – 92Idle position switchContinuity established (when throttle valve is at idle
position)
No continuity (when throttle valve is slightly open)
91 – Body earth–Continuity established

REAR AXLE – Troubleshooting 27-11
Code No. 33: Steer sensor (ST-N) systemProbable cause
This code is output when the steering wheel is turned 400 or more in the same
direction with ST-N OFF (HIGH voltage).
Defective steer sensor

Defective harness or connector

Defective AYC-ECU
NG
Replace AYC-ECU.
Check the trouble symptom.
OK
Replace the steer sensor.
NG
Check the harness between steer sen-
sor and AYC-ECU.NG
Repair
OK
Replace AYC-ECU.
OK
Check the trouble symptom.
Measure at B-95 AYC-ECU connector.

Connector connected.

Ignition switch: ON

Turn steering wheel about 90 in
either direction from the straight-
ahead position.

Voltage across 17 and body
ground.
OK:The voltage increases from
about 0.5 V or less to about
3 V.NGCheck the following connectors:
B-95, B-65, B-98NG
Repair
Code No. 34: Steer sensor (ST-1, ST-2) systemProbable cause
This code is output if a turning condition is detected for a cumulative period of time
of 15 min. or more, during which there is no change in the steer sensor (ST-1, ST-2)
signals with the wheel speed 15 km/h or more.
Defective steer sensor

Defective harness or connector

Defective AYC-ECU
NG
Replace AYC-ECU.
Check the trouble symptom.
OK
Replace the steer sensor.
NG
Check the harness between steer sen-
sor and AYC-ECU.NG
Repair
OK
Replace AYC-ECU.
OK
Check the trouble symptom.
Measure at B-95 AYC-ECU connector.

Connector connected.

Ignition switch: ON

Voltage across 4/5 and body
ground
OK:The voltage alternates
between about 0.5 V and
about 3 V as the steering
wheel is turned.NGCheck the following connectors:
B-95, B-65, B-98NG
Repair

REAR AXLE – Troubleshooting 27-13
Code No. 52: Longitudinal acceleration sensor systemProbable cause
This code is output when the longitudinal acceleration exceeds a predetermined value
while the vehicle is running with both ABS and brakes being inactive.
Defective longitudinal acceleration sensor

Defective harness or connector

Defective AYC-ECU
NG
Check and repair the harness between
longitudinal acceleration sensor and
AYC-ECU.
OK
Check the trouble symptom.
NG
Replace AYC-ECU.
OK
Check the trouble symptom.
OK
Check the following connector:
B-95NG
Repair
OK
Measure at B-95 AYC-ECU connector.

Connector connected

Ignition switch: ON

Voltage across 3 and body ground
OK:2.4 V to 2.6 V (where vehicle
in horizontal position)NGCheck the following connectors:
B-95, B-52, D-20
Check the acceleration sensor.
(Refer to P.27-42.)NG
Replace
NG
Repair
Code No. 61: Stop lamp switch systemProbable cause
This code is output under either of the following conditions:

Stop lamp switch remains ON for 15 min. or more.

There is an open-circuit in the harness between AYC-ECU and stop lamp switch.
Defective stop lamp switch

Defective harness or connector

Defective AYC-ECU
NG
Replace AYC-ECU.
OK
Check the trouble symptom.
OK
Check the following connector:
B-95NG
Repair
OK
Measure at the B-95 AYC-ECU con-
nector.

Disconnect the connector and
measure at the harness side.

Voltage across 11 and body ground

Brake pedal not depressed.
OK:1 V or lessNGCheck and repair the harness between
AYC-ECU and stop lamp switch.
Check the stop lamp switch.NG
Replace

REAR AXLE – Troubleshooting 27-23
INSPECTION PROCEDURE 4
AYC warning lamp remains lit up after the engine has
started.
Probable cause
The AYC warning lamp ON circuit is probably short-circuited.
Defective combination meter

Defective harness (short-circuit)

Defective AYC-ECU
NOTE
This symptom is limited only when the communication with MUT-II is possible with AYC-ECU power supply
in normal condition and the diagnosis code is correct.
OK
Replace combination meter.
NO
Check the harness between AYC
warning lamp and AYC-ECU.NG
Repair
Does the AYC warning lamp goes out
when the B-96 AYC-ECU connector
is disconnected?YESReplace AYC-ECU.
INSPECTION PROCEDURE 5
AYC is inoperative.
Unable to start or accelerate on slippery road surfaces.
Probable cause
The hydraulic oil level is probably low, there is an oil leak, the hydraulic unit is defective,
or the torque transfer differential is defective.
Low hydraulic oil level

Oil leak

Defective hydraulic unit

Defective torque transfer differential
NOTE
This symptom is limited only when the diagnosis code is correct.
NG
Replace the hydraulic unit.
NG
Replace the torque transfer differential.
Check the trouble symptom.
NG
Replace AYC fluid.
OK
Correct
Check the trouble symptom.NO
Replace the torque transfer differential.
OK
Is foreign matter trapped in the hydrau-
lic line?YES
Repair
OK
Check the AYC for operation.
(Refer to P.27-34.)OKCheck the AYC fluid.
NG
Add hydraulic oil.
NG
Check hydraulic pressure..
(Refer to P.27-35.)NGBleed the system of air.
(Refer to P.27-34.)
Check the hydraulic oil level.NGCheck for oil leak.OK
Repair