MITSUBISHI LANCER EVOLUTION VI 1999 Workshop Manual

– Ducts HEATER AND MANUAL
AIR CONDITIONER55-31
DUCTS
REMOVAL AND INSTALLATION

4 6
2 1
5
3
7 8
8
1. Center air outlet assembly
2. Center ventilation duct
(Refer to P.55-18, 19.)
3. Undercover

(Refer to P.55-20.)
4. Side air outlet assembly
5. Defroster nozzel
6. Distribution ductRear heater duct removal steps

Front seat assembly

Floor console assembly
7. Rear heater duct regions>

Radio and tape player
8. Foot duct

– Ducts HEATER AND MANUAL
AIR CONDITIONER55-32
9
Rear ventilation duct removal steps

Rear bumper assembly

Trunk side trim
9. Rear ventilation duct

FULL-AUTOMATIC AIR CONDITIONER –
General / Service Specifications /
Lubricants / Special Tools55-33
FULL-AUTOMATIC AIR CONDITIONER
GENERAL
OUTLINE OF CHANGE

The following service procedures have been established.
SERVICE SPECIFICATIONS
ItemsStandard value
Idle speed r/min750
50
Idle-up speed r/min850
50
Air gap (Compressor) mm0.4 – 0.6
Air mix damper potentiometer
resistance kΩ
MAX. HOT position4.82
resistance kΩMAX. COOL position0.18
Outlet air changeover damper
potentiometer resistance kΩ
DEF position0.18
potentiometer resistance kΩFACE position4.82
LUBRICANTS
ItemsSpecified lubricantsQuantity
Compressor oil mSUN PAG 56120 – 140
Each connection of refrigerant lineSUN PAG 56As required
Refrigerant gR134a (HFC-134a)555 – 595
SPECIAL TOOLS
ToolNumberNameUse
MB991502MUT-II
sub-assemblyInspection of full-automatic air conditioner
MB991529Diagnosis code
check harnessInspection of full-automatic air conditioner
using a voltmeter

FULL-AUTOMATIC AIR CONDITIONER – Troubleshooting55-34
TROUBLESHOOTING
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Refer to GROUP 00 – How to Use Troubleshooting/Inspection Service Points.
DIAGNOSIS FUNCTION
DIAGNOSIS CODES CHECK
Connect the MUT-II or a voltmeter to the diagnosis connector (16-pin), then check diagnosis codes.
(Refer to GROUP 00 – How to Use Troubleshooting/Inspection Service Points.)
ERASING DIAGNOSIS CODES
Refer to GROUP 00 – How to Use Troubleshooting/Inspection Service Points.
INSPECTION CHART FOR DIAGNOSIS CODES
Code No.Diagnosis itemReference
page
11Inside air temperature sensor system (open circuit)55-34
12Inside air temperature sensor system (short circuit)55-34
13Outside air temperature sensor system (open circuit)55-35
14Outside air temperature sensor system (short circuit)55-35
15Heater water temperature sensor system (open circuit)55-36
16Heater water temperature sensor system (short circuit)55-36
21Air thermo sensor system (open circuit)55-37
22Air thermo sensor system (short circuit)55-37
31Potentiometer system of air mix damper assembly55-38
32Potentiometer system of air outlet changeover damper assembly55-39
41Drive system of air mix damper motor assembly55-40
42Drive system of air outlet changeover damper motor assembly55-40
INSPECTION PROCEDURES FOR DIAGNOSIS CODES
Code No.11 Inside air temperature sensor system (open
circuit)Probable cause
This diagnosis code is output if the power supply line or input line of the inside
air temperature sensor inside A/C-ECU is open-circuited and no signal is input
from the inside air temperature sensor to A/C-ECU.
Malfunction of the A/C-ECU
Replace the A/C-ECU.
Code No.12 Inside air temperature sensor system (short
circuit)Probable cause
This diagnosis code is output if the power supply line or input line of the inside
air temperature sensor inside A/C-ECU is short-circuited and inside air
temperature sensor power supply voltage signals are input to A/C-ECU.
Malfunction of the A/C-ECU
Replace the A/C-ECU.

FULL-AUTOMATIC AIR CONDITIONER – Troubleshooting55-35
Code No.13 Outside air temperature sensor system (open
circuit)Probable cause
This diagnosis code is output if the power supply line or input line of the outside
air temperature sensor is open-circuited and no signal is input from the outside
air temperature sensor to A/C-ECU.
Malfunction of the outside air temperature sensor

Malfunction of connector, harness

Malfunction of the A/C-ECU
Outside air temperature sensor check (Refer to P.55-62.)NG
Replace
OK
Measure at the outside air temperature sensor connector A-35.

Disconnect the connector, and measure at the harness
side connector.

Voltage between terminal (2) and body earth
OK:5 VNGCheck the following connectors:
B-15, B-16
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the outside air temperature sensor
and the A/C-ECU.
NG
Repair OK
Replace the A/C-ECU.
OK
Measure at the A/C-ECU connector B-04.

Connect the connector.

Voltage between terminal (7) and body earth
OK:2.3 – 2.9 VNGCheck the following connectors:
A-15, B-04
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the outside air temperature sensor
and the A/C-ECU, and repair if necessary.
OK
Check the following connector: B-04NG
Repair
OK
Check the trouble symptom.NGReplace the A/C-ECU.
Code No.14 Outside air temperature sensor system (short
circuit)Probable cause
This diagnosis code is output if the power supply line or input line of the outside
air temperature sensor is short-circuited and outside air temperature sensor power
supply voltage signals are input to A/C-ECU.
Malfunction of the outside air temperature sensor

Malfunction of connector, harness

Malfunction of the A/C-ECU
Outside air temperature sensor check (Refer to P.55-62.)NG
Replace
OK
Measure at the A/C-ECU connector B-04.

Connect the connector.

Voltage between terminal (7) and body earth
OK:2.3 – 2.9 VNGCheck the harness between the outside air temperature sensor
and the A/C-ECU, and repair if necessary.
OK
Replace the A/C-ECU.

FULL-AUTOMATIC AIR CONDITIONER – Troubleshooting55-36
Code No.15 Heater water temperature sensor system
(open circuit)Probable cause
This diagnosis code is output if the power supply line or input line of the heater
water temperature sensor is open-circuited and no heater water temperature sensor
signals are input to A/C-ECU.
Malfunction of the heater water temperature
sensor

Malfunction of connector, harness

Malfunction of the A/C-ECU
Heater water temperature sensor check (Refer to P.55-64.)NG
Replace
OK
Measure at the heater water temperature sensor connector B-02.

Disconnect the connector, and measure at the harness
side connector.

Voltage between terminal (1) and body earth
OK:5 VNGCheck the following connector:
B-04
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the heater water temperature sensor
and the A/C-ECU.
NG
Repair OK
Replace the A/C-ECU.
OK
Measure at the A/C-ECU connector B-04.

Connect the connector.

Voltage between terminal (4) and body earth
OK:2.3 – 2.9 VNGCheck the following connector:
B-02
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the heater water temperature sensor
and the A/C-ECU, and repair if necessary.
OK
Check the following connector: B-04NG
Repair
OK
Check the trouble symptom.NGReplace the A/C-ECU.
Code No.16 Heater water temperature sensor system
(short circuit)Probable cause
This diagnosis code is output if the power supply line or output line of the heater
water temperature sensor is short-circuited and heater water temperature sensor
power supply voltage signals are input to A/C-ECU.
Malfunction of the heater water temperature
sensor

Malfunction of connector, harness

Malfunction of the A/C-ECU
Heater water temperature sensor check (Refer to P.55-64.)NG
Replace
OK
Measure at the A/C-ECU connector B-04.

Connect the connector.

Voltage between terminal (4) and body earth
OK:2.3 – 2.9 VNGCheck the harness between the heater water temperature sensor
and the A/C-ECU, and repair if necessary.
OK
Replace the A/C-ECU.

FULL-AUTOMATIC AIR CONDITIONER – Troubleshooting55-37
Code No.21 Air thermo sensor system (open circuit)Probable cause
This diagnosis code is output if the power supply line or input line of the air thermo
sensor is open-circuited and no air thermo sensor signals are input to A/C-ECU.
Malfunction of the air thermo sensor

Malfunction of connector, harness

Malfunction of the A/C-ECU
Air thermo sensor check (Refer to P.55-22.)NG
Replace
OK
Measure at the air thermo sensor connector B-03.

Disconnect the connector, and measure at the harness
side connector.

Voltage between terminal (2) and body earth
OK:5 VNGCheck the following connector:
B-04
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the air thermo sensor and the
A/C-ECU.
NG
Repair OK
Replace the A/C-ECU.
OK
Measure at the A/C-ECU connector B-04.

Connect the connector.

Voltage between terminal (8) and body earth
OK:2.3 – 2.9 VNGCheck the following connector:
B-03
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the air thermo sensor and the
A/C-ECU, and repair if necessary.
OK
Check the following connector: B-04NG
Repair
OK
Check the trouble symptom.NGReplace the A/C-ECU.
Code No.22 Air thermo sensor system (short circuit)Probable cause
This diagnosis code is output if the power supply line or output line of the air thermo
sensor is short-circuited and air thermo sensor power supply voltage signals are
input to A/C-ECU.
Malfunction of the air thermo sensor

Malfunction of connector, harness

Malfunction of the A/C-ECU
Air thermo sensor check (Refer to P.55-22.)NG
Replace
OK
Measure at the A/C-ECU connector B-04.

Connect the connector.

Voltage between terminal (8) and body earth
OK:2.3 – 2.9 VNGCheck the harness between the air thermo sensor and the
A/C-ECU, and repair if necessary.
OK
Replace the A/C-ECU.

FULL-AUTOMATIC AIR CONDITIONER – Troubleshooting55-38
Code No.31 Potentiometer system of air mix damper motor
assemblyProbable cause
This diagnosis code is output if no signals are input from air mix damper potentiometer
to A/C-ECU because of short-circuit or open-circuit in the harness.
Malfunction of the air mix damper potentiometer

Malfunction of connector, harness

Malfunction of the A/C-ECU
Air mix damper potentiometer check (Refer to P.55-59.)NG
Replace
OK
Measure at the air mix damper potentiometer connector B-39.

Disconnect the connector, and measure at the harness
side connector.

Voltage between terminal (6) and body earth
OK:5 VNGCheck the following connector:
B-04
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the air mix damper potentiometer
and the A/C-ECU.
NG
Repair OK
Replace the A/C-ECU.
OK
Measure at the A/C-ECU connector B-04.

Connect the connector.

Air mix damper position: MAX.HOT

Voltage between terminal (5) and body earth
OK:4.7 – 5.0 VNGCheck the following connector:
B-39
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the air mix damper potentiometer
and the A/C-ECU, and repair if necessary.
OK
Check the following connector: B-04NG
Repair
OK
Check the trouble symptom.NGReplace the A/C-ECU.

FULL-AUTOMATIC AIR CONDITIONER – Troubleshooting55-39
Code No.32 Potentiometer system of air outlet changeover
damper motor assemblyProbable cause
This diagnosis code is output if no signals are input from air outlet changeover
damper potentiometer to A/C-ECU because of short-circuit or open-circuit in the
harness.
Malfunction of the air outlet changeover damper
potentiometer

Malfunction of connector, harness

Malfunction of the A/C-ECU
Air outlet changeover damper potentiometer check (Refer to
P.55-60.)NG
Replace
OK
Measure at the air outlet changeover damper potentiometer con-
nector B-06.

Disconnect the connector, and measure at the harness
side connector.

Voltage between terminal (2) and body earth
OK:5 VNGCheck the following connector:
B-04
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the air outlet changeover damper
potentiometer and the A/C-ECU.
NG
Repair OK
Replace the A/C-ECU.
OK
Measure at the A/C-ECU connector B-04.

Connect the connector.

Air outlet changeover damper position: DEF

Voltage between terminal (6) and body earth
OK:4.8 – 5.2 VNGCheck the following connector:
B-06
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the air outlet changeover damper
motor potentiometer and the A/C-ECU, and repair if necessary.
OK
Check the following connector: B-04NG
Repair
OK
Check the trouble symptom.NGReplace the A/C-ECU.

FULL-AUTOMATIC AIR CONDITIONER – Troubleshooting55-40
Code No.41 Drive system of air mix damper motor
assemblyProbable cause
This diagnosis code is output if the air mix damper fails to be turned to the preset
opening.
Malfunction of the air mix damper motor assembly

Malfunction of connector, harness

Malfunction of the A/C-ECU
Air mix damper motor check (Refer to P.55-59.)NG
Replace
OK
Check the following connectors:
B-39, B-05NG
Repair
OK
Check the trouble symptom.NGCheck the harness between the air mix damper motor and the
A/C-ECU.
OK
Replace the A/C-ECU.
NG
Repair
Code No.42 Drive system of air outlet changeover damper
motor assemblyProbable cause
This diagnosis code is output if the air outlet changeover damper fails to be turned
to the preset opening.
Malfunction of the air outlet changeover damper
motor assembly

Malfunction of connector, harness

Malfunction of the A/C-ECU
Air outlet changeover damper motor check (Refer to P.55-60.)NG
Replace
OK
Check the following connectors:
B-06, B-05NG
Repair
OK
Check the trouble symptom.NGCheck the harness between the air outlet changeover damper
motor and the A/C-ECU.
OK
Replace the A/C-ECU.
NG
Repair