engine oil MITSUBISHI LANCER EVOLUTION VI 1999 Manual PDF
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1999, Model line: LANCER EVOLUTION VI, Model: MITSUBISHI LANCER EVOLUTION VI 1999Pages: 558, PDF Size: 9.73 MB
Page 137 of 558
MPI – Troubleshooting13-25
INSPECTION PROCEDURE 8
Unstable idling (Rough idling, hunting)
Probable cause
In cases as the above, the cause is probably that the ignition system, air/fuel mixture,
idle speed control (ISC) or compression pressure is defective.
Because the range of possible causes is broad, inspection is narrowed down to simple
items.Malfunction of the ignition system
Malfunction of air-fuel ratio control system
Malfunction of the ISC servo system
Poor compression
Drawing air into exhaust system
Secondary air backflow to the intake system
Were the battery terminals disconnected recently?Ye sAfter warming-up, let the engine run at idling for about 10 minutes.
No
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Does idling speed fluctuate excessively?Ye sCheck if hunting occurs.
(Refer to P.13-48, INSPECTION PROCEDURE 40.)
No
Check the ISC servo for operation sound.NGCheck the ISC servo system.
(Refer to P.13-44, INSPECTION PROCEDURE 33.)
OK
Check the injector for operation.NGCheck the injector system. (Refer to P.13-15, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
MUT-II: Check if idling speed is unstable.
(Refer to P.13-49, INSPECTION PROCEDURE 41.)
OK
Check the ignition timing.
(Refer to GROUP 11 – Engine Adjustment.)*NGCheck that the crank angle sensor and the timing belt cover are
installed properly.
OK
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Check the secondary air supply system. (Ensure that there is no back flow of secondary air into the intake system.)
Check the compression pressure.
Check if foreign materials (water, alcohol, etc.) got into fuel.
NOTE
*: Refer to Workshop Manual for LANCER EVOLUTION-IV and EVOLUTION-V (Pub. No. S9806CNCP9).
Page 140 of 558
MPI – Troubleshooting13-28
INSPECTION PROCEDURE 11
When the engine is cold, it stalls at idling. (Die out)
Probable cause
In such cases as the above, the cause is probably that the air/fuel mixture is inappropriate
when the engine is cold, or that the intake air volume is insufficient.Malfunction of the ISC servo system
Malfunction of the throttle body
Malfunction of the injector system
Malfunction of the ignition system
Were the battery terminals disconnected recently?Ye sAfter warming-up, let the engine run at idling for about 10 minutes.
No
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
OK
Check the fuel pressure. (Refer to P.13-30.)*
OK
Check the ignition timing.
(Refer to GROUP 11 – Engine Adjustments.)*NGCheck that the crank angle sensor and the timing belt cover are
installed properly.
OK
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Check the compression pressure.
Check the engine oil viscosity.
OK
MUT-II Data list
26 Idle position switch (Refer to P.13-58.)NGCheck the idle position switch system.
(Refer to P.13-38, INSPECTION PROCEDURE 26.)
OK
Check the injector for operation sound.NGCheck the injector system. (Refer to P.13-15, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
Ye s
Check the ISC servo for operation sound.NGCheck the ISC servo system.
(Refer to P.13-44, INSPECTION PROCEDURE 33.)
No
Is engine-idling stable after the warming-up?NoCheck for unstable idling (Rough idling, hunting).
(Refer to P.13-25, INSPECTION PROCEDURE 8.)
No
Does the engine stall right after the accelerator pedal is released?Ye sClean the throttle valve
area.Adjust the fixed SAS.
(Refer to P.13-30.)*
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13-57.)NGCheck the engine coolant temperature sensor system.
(Refer to P.13-10, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
NOTE
*: Refer to Workshop Manual for LANCER EVOLUTION-IV and EVOLUTION-V (Pub. No. S9806CNCP9).
Page 141 of 558
MPI – Troubleshooting13-29
INSPECTION PROCEDURE 12
When the engine is hot, it stalls at idling. (Die out)
Probable cause
In such cases as the above, the cause is probably that ignition system, air/fuel mixture,
idle speed control (ISC) or compression pressure is defective.
In addition, if the engine suddenly stalls, the cause may also be a defective connector
contact.Malfunction of the ignition system
Malfunction of air-fuel ratio control system
Malfunction of the ISC servo system
Drawing air into intake system
Improper connector contact
Backflow of secondary air to the intake system
Were the battery terminals disconnected recently?Ye sAfter warming-up, let the engine run at idling for about 10 minutes.
No
MUT-II Diagnosis code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Check the ISC servo for operation sound.NGCheck the ISC servo system.
(Refer to P.13-44, INSPECTION PROCEDURE 33.)
OK
Check the injector for operation sound.NGCheck the injector system. (Refer to P.13-15, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
Does the engine stall right after the accelerator pedal is released?Ye sClean the throttle valve
area.Adjust the fixed SAS.
(Refer to P.13-30.)*
No
Does the engine stall easily again?NoWhile carrying out an intermittent malfunction simulation test (Refer
to GROUP 00 – Points to Note for Intermittent Malfunctions.), check
for sudden changes in the signals shown below.
Crank angle sensor signal
Injector drive signal
Fuel pump drive signal
Air flow sensor signalSecondary ignition signal
Engine-ECU power supply
voltage
Ye s
MUT-II: Engine stalling inspection when the engine is warm and
idling. (Refer to P.13-50, INSPECTION PROCEDURE 42.)
OK
Check the ignition timing.
(Refer to GROUP 11 – ENGINE ADJUSTMENTS.)*NGCheck that the crank angle sensor and the timing belt cover are
installed properly.
OK
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Check the secondary air supply system. (Ensure that there is no backflow of secondary air into the intake system.)
Check if the injectors are clogged.
Check the compression pressure.
Check if foreign materials (water, alcohol, etc.) got into fuel.
NOTE
*: Refer to Workshop Manual for LANCER EVOLUTION-IV and EVOLUTION-V (Pub. No. S9806CNCP9).
Page 142 of 558
MPI – Troubleshooting13-30
INSPECTION PROCEDURE 13
The engine stalls when starting the car. (Pass out)
Probable cause
In cases such as the above, the cause is probably misfiring due to a weak spark,
or an inappropriate air/fuel mixture when the accelerator pedal is depressed.Drawing air into intake system
Malfunction of the ignition system
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Check if air was drawn into the intake system.
Broken intake manifold gasket
Broken or disconnected vacuum hose
Improper operation of the PCV valve
Broken air intake hose
INSPECTION PROCEDURE 14
The engine stalls when decelerating.
Probable cause
In cases such as the above, the cause is probably that the intake air volume is insufficient
due to a defective idle speed control (ISC) servo system.Malfunction of the ISC servo system
No
MUT-II Data list
26 Idle position switch (Refer to P.13-XX.)NGCheck the idle position switch system.
(Refer to P.13-XX, INSPECTION PROCEDURE 26.)
OK
MUT-II Data list
14 Throttle position sensor (Refer to P.13-57.)NGCheck the throttle position sensor system. (Refer to P.13-9, IN-
SPECTION PROCEDURE FOR DIAGNOSIS CODE 14.)
OK
MUT-II Data list
45 ISC servo position
Is the idle speed control (ISC) servo position drops to 0–2
steps when decelerating (engine r/min less than 1,000)?Ye sCheck the vehicle speed sensor system. (Refer to P.13-13, INSPEC-
TION PROCEDURE FOR DIAGNOSIS CODE 24.)
No
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Clean the throttle valve area.
Check and adjust the fixed SAS.
No
MUT-II Data list
26 Idle position switch (Refer to P.13-58.)NGCheck the idle position switch system.
(Refer to P.13-38, INSPECTION PROCEDURE 26.)
No
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
Were the battery terminals disconnected recently?Ye sAfter warming-up, let the engine run at idling for about 10 minutes.
Page 143 of 558
MPI – Troubleshooting13-31
INSPECTION PROCEDURE 15
Hesitation, sag or stumble
Probable cause
In cases such as the above, the cause is probably that ignition system, air/fuel mixture
or compression pressure is defective.Malfunction of the ignition system
Malfunction of air-fuel ratio control system
Malfunction of the fuel supply system
Poor compression
Malfunction of the turbocharger system
Malfunction of the secondary air supply system
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Check the injectors for operation sound.NGCheck the injector system. (Refer to P.13-15, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
Check the ignition timing.
(Refer to GROUP 11 – Engine Adjustments.)*NGCheck that the crank angle sensor and the timing belt cover are
installed properly.
OK
MUT-II: Check if hesitation, sag, stumble or poor acceleration
occurs. (Refer to P.13-51, INSPECTION PROCEDURE 43.)
OK
Check the fuel pressure. (Refer to P.13-30.)*
OK
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Check the turbocharger boost pressure.
Check the boost pressure control system.
Check the turbocharger turbine wheel for smooth rotation.
Check the compression pressure.
Check the fuel filter or fuel line for clogging.
Check the secondary air supply system.
NOTE
*: Refer to Workshop Manual for LANCER EVOLUTION-IV and EVOLUTION-V (Pub. No. S9806CNCP9).
INSPECTION PROCEDURE 16
The feeling of impact or vibration when accelerating
Probable cause
In cases such as the above, the cause is probably that there is an ignition leak
accompanying the increase in the spark plug demand voltage during acceleration.Malfunction of the ignition system
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Check for occurrence of ignition leak.
Page 144 of 558
MPI – Troubleshooting13-32
INSPECTION PROCEDURE 17
The feeling of impact or vibration when decelerating
Probable cause
Malfunction of the ISC servo system is suspected.Malfunction of the ISC servo system
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Check the ISC servo for operation sound.NGCheck the ISC servo system.
(Refer to P.13-44, INSPECTION PROCEDURE 33.)
OK
MUT-II Data list
14 Throttle position sensor (Refer to P.13-57.)NGCheck the throttle position sensor system. (Refer to P.13-9, IN-
SPECTION PROCEDURE FOR DIAGNOSIS CODE 14.)
OK
MUT-II Data list
26 Idle position switch (Refer to P.13-58.)NGCheck the idle position switch system.
(Refer to P.13-38, INSPECTION PROCEDURE 26.)
OK
Clean the throttle valve area.
INSPECTION PROCEDURE 18
Poor acceleration
Probable cause
Defective ignition system, abnormal air-fuel ratio, poor compression pressure, etc.
are suspected.Malfunction of the ignition system
Malfunction of air-fuel ratio control system
Malfunction of the fuel supply system
Poor compression pressure
Clogged exhaust system
Malfunction of the turbocharger system
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Check the injectors for operation sound.NGCheck the injector system. (Refer to P.13-15, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
Check the ignition timing.
(Refer to GROUP 11 – Engine Adjustments.)*NGCheck that the crank angle sensor and the timing belt cover are
installed properly.
OK
MUT-II: Check if hesitation, sag, stumble or poor acceleration occur.
(Refer to P.13-51, INSPECTION PROCEDURE 43.)
OK
Check the fuel pressure. (Refer to P.13-30.)*
OK
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Check the turbocharger boost pressure.
Check the boost pressure control system.
Check the turbocharger turbine wheel for smooth rotation.
Check the compression pressure.
Check the fuel filter or fuel line for clogging.
Broken air intake hose
Clogged air cleaner
Clogged exhaust system
NOTE
*: Refer to Workshop Manual for LANCER EVOLUTION-IV and EVOLUTION-V (Pub. No. S9806CNCP9).
Page 145 of 558
MPI – Troubleshooting13-33
INSPECTION PROCEDURE 19
Surge
Probable cause
Defective ignition system, abnormal air-fuel ratio, etc. are suspected.Malfunction of the ignition system
Malfunction of air-fuel ratio control system
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Check the injectors for operation sound.NGCheck the injector system. (Refer to P.13-15, INSPECTION PRO-
CEDURE FOR DIAGNOSIS CODE 41.)
OK
Check the ignition timing.
(Refer to GROUP 11 – Engine Adjustments.)*NGCheck that the crank angle sensor and the timing belt cover are
installed properly.
OK
MUT-II: Check if surge occurs.
(Refer to P.13-52, INSPECTION PROCEDURE 44.)
OK
Check the fuel pressure. (Refer to P.13-30.)*
OK
Check the following items.
Check the ignition coil, spark plugs, spark plug cables.
Check the waste gate actuator.
NOTE
*: Refer to Workshop Manual for LANCER EVOLUTION-IV and EVOLUTION-V (Pub. No. S9806CNCP9).
INSPECTION PROCEDURE 20
Knocking
Probable cause
In cases as the above, the cause is probably that the detonation control is defective
or the heat value of the spark plug is inappropriate.Defective detonation sensor
Inappropriate heat value of the spark plug
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
Does knocking occur when driving with the sensor disconnected?
At this time, use the MUT-II to check if the timing is retarded
compared to when the detonation sensor connector is con-
nected.NoCheck the detonation sensor system. (Refer to P.13-15, INSPEC-
TION PROCEDURE FOR DIAGNOSIS CODE 31.)
Ye s
Check the following items.
Spark plugs
Check if foreign materials (water, alcohol, etc.) got into fuel.
INSPECTION PROCEDURE 21
Dieseling
Probable cause
Fuel leakage from injectors is suspected.Fuel leakage from injectors
Check the injectors for fuel leakage.
Page 146 of 558
MPI – Troubleshooting13-34
INSPECTION PROCEDURE 22
Too high CO and HC concentration when idling
Probable cause
Abnormal air-fuel ratio is suspected.Malfunction of the air-fuel ratio control system
Deteriorated catalyst
Check trouble symptom.
No
Check the ignition timing.
(Refer to GROUP 11 – Engine Adjustments.)*NGCheck that the crank angle sensor and the timing belt cover are
installed properly.
OK
MUT-II Data list
21 Engine coolant temperature sensor. (Refer to P.13-57.)NGCheck the engine coolant temperature sensor system.
(Refer to P.13-10, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
OK
MUT-II Data list
13 Intake air temperature sensor (Refer to P.13-56.)NGCheck the intake air temperature sensor system. (Refer to P.13-9,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE 13.)
OK
MUT-II Data list
25 Barometric pressure sensor (Refer to P.13-58.)NGCheck the barometric pressure sensor system. (Refer to P.13-14,
INSPECTION PROCEDURE FOR DIAGNOSIS CODE 25.)
OK
MUT-II Data list
11 Oxygen sensor
OK:600–1,000 mV when racing suddenlyNGCheck the oxygen sensor system. (Refer to P.13-15, INSPECTION
PROCEDURE FOR DIAGNOSIS CODE 31.)
OK
MUT-II Data list
11 Oxygen sensor
OK:Repeat 0–400 mV and 600–1,000 mV alternately when
idling.OK
NG
Check the fuel pressure. (Refer to P.13-30.)*
OK
NG
Check the following items.
Check the injectors for operation sound.
Check the injectors for fuel leakage.
Check the ignition coil, spark plugs, spark plug cables.
Check the compression pressure.
Check the positive crankcase ventilation system.
Check the evaporative emission control system.
Check the trouble symptom.
NG
Replace the catalytic converter.
Replace the oxygen sensor.
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
NOTE
*: Refer to Workshop Manual for LANCER EVOLUTION-IV and EVOLUTION-V (Pub. No. S9806CNCP9).
Page 156 of 558
MPI – Troubleshooting13-44
INSPECTION PROCEDURE 32
Ignition circuit system
Probable cause
The engine-ECU interrupts the ignition coil primary current by turning the power transistor
inside the engine-ECU ON and OFF.Malfunction of ignition switch.
Improper connector contact, open or short-circuited
harness wire
Malfunction of the engine-ECU
Measure at the ignition coil connectors A-110, A-111.
Disconnect the connector and measure at the harness side.
1. Voltage between 1 and earth (Ignition switch: ON)
OK:System voltage
2. Continuity between 2 and earth
OK:Continuity1. NGCheck the following
connectors: B-65, B-76NG
Repair
OK
Check trouble symptom.
NG
Check the harness wire
between ignition coil and
ignition switch connector.NG
Repair
OK
Check the ignition switch. 2. NG
Check the harness wire between ignition coil connector and earth,
and repair if necessary.
OK
Check the following
connectors:
A-110, A-111NG
Repair
OK
Check trouble symptom.NGCheck ignition coil and power transistor unit system. (Refer to
P.13-16, INSPECTION PROCEDURE FOR DIAGNOSIS CODE
44.)
INSPECTION PROCEDURE 33
Idle speed control (ISC) servo (Stepper motor) system
Probable cause
The engine-ECU controls the intake air volume during idling by opening and closing
the servo valve located in the bypass air passage.Malfunction of ISC servo
Improper connector contact, open or short-circuited
harness wire
Malfunction of the engine-ECU
Check the ISC servo.NG
Replace
OK
Measure at the ISC servo connector A-18.
Disconnect the connector and measure at the harness side.
Voltage between 2 and earth, and 5 and earth (Ignition switch:
ON)
OK:System voltageNGCheck the harness wire between control relay and ISC servo con-
nector, and repair if necessary.
OK
Measure at the engine-ECU connector B-59.
Disconnect the connector, measure at the harness side.
Voltage between each of 4, 5, 17, 18 and earth (Ignition switch:
ON)
OK:System voltageNGCheck the following
connector: A-18NG
Repair
OK
Check trouble symptom.
NG
Check harness wire between engine-ECU and ISC servo connector,
and repair if necessary.
OK
Check the following
connector: B-59NG
Repair
OK
Check trouble symptom.NGReplace the engine-ECU.
Page 159 of 558
MPI – Troubleshooting13-47
INSPECTION PROCEDURE 37
MUT-II: Inspection of no initial combustion
MUT-II Data list
16 engine-ECU power supply voltage (Refer to P.13-57.)NGCheck the power supply and ignition switch-IG system.
(Refer to P.13-35, INSPECTION PROCEDURE 24.)
OK
Does the camshaft rotate at the engine cranking?
(When oil filler cap is removed.)NoCheck timing belt for breakage.
Ye s
MUT-II Self-Diag code
Are diagnosis codes displayed?Ye sRefer to P.13-8, INSPECTION CHART FOR DIAGNOSIS CODES.
No
MUT-II Data list
22 Crank angle sensor
OK:Cranking speed is displayed.NGCheck the crank angle sensor system.
(Refer to P.13-11, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 22.)
OK
MUT-II Actuator test
07 Fuel pump (Refer to P.13-61.)NGCheck the fuel pump system.
(Refer to P.13-36, INSPECTION PROCEDURE 25.)
OK
MUT-II Data list
21 Engine coolant temperature sensor (Refer to P.13-57.)NGCheck the engine coolant temperature sensor system.
(Refer to P.13-10, INSPECTION PROCEDURE FOR DIAGNOSIS
CODE 21.)
INSPECTION PROCEDURE 38
Ignition system: Inspection of no initial combustion.
OK
Check the ignition timing when cranking.
OK:Approx. 5BTDCNGCheck that the crank angle sensor and the timing belt cover are
installed properly.
NGCheck the ignition circuit system.
(Refer to P.13-44, INSPECTION PROCEDURE 32.)Check by connecting a timing light to the spark plug cable.
OK:Timing light flashes during cranking.