Fold MITSUBISHI LANCER EVOLUTION X 2008 Workshop Manual

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-10
CRANKCASE VENTILATION SYSTEMM2171000400129
A blow-by gas reduction device prevents blow-by
gas from being expelled into the atmosphere and is
of closed type. A positive crankcase ventilation
(PCV) valve is provided in the ventilation hose from
the rocker cover to the intake manifold. During low
load driving, clean air is supplied to the crankcase by
the air intake hose via the breather hose and rocker
cover, and it mixes with the blow-by gas in the crank
-
case. The blow-by gas in the crankcase is induced to
the intake manifold through the rocker cover and
PCV valve. During high load driving, blow-by gas in
the crankcase is induced to the intake manifold
through the rocker cover and PCV valve and at the
same time also via the air intake hose and throttle
body due to negative pressure in the air cleaner.
Emission
reduction
systemsAir-fuel ratio
feedback
controlDecrease of CO, HC and NOx
Controls air-fuel ratio of air-fuel mixture to
become theoretical air-fuel ratio (about 14.7),
which is when the 3-way catalytic converter's
cleaning performance is best. It also controls
optimum fuel supply based on coolant
temperature, driving conditions etc.
•ECM
•Mass airflow sensor
•Injectors
•Heated oxygen sensor
•Crankshaft position sensor
etc.
Catalytic
converterDecrease of CO, HC and NOx
It facilitates oxidation of CO and HC and
reduction of NOx so that all 3 component gases
are cleaned simultaneously.
Monolith catalyst
HC trap
catalytic
converter
HC decrease
During cold operation of engine, exhaust HC is
temporarily absorbed. And then Exhaust HC is
released when temperature reaches to level at
which catalyst is activated. This allows HC to be
reduced.
Monolith catalyst
System Objective / Function Composition parts
AK604142
Air cleaner
PCV valve
AB
Ventilation hose
Breather hose
Flow of blow-by gas and clean air (low load area)
Flow of blow-by gas (high load area)

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-11
POSITIVE CRANKCASE VENTILATION (PCV)
VA LV E
PCV valve lifts the plunger according to negative pressure in
the intake manifold to create appropriate ventilation for the
crankcase.
EVAPORATIVE EMISSION CONTROL SYSTEMM2171000200147
HC (hydrocarbon) generated in the fuel tank are
adsorbed by the active carbon in the canister and
stored. HC stored in the canister is introduced to the
intake manifold when engine is in operation where it
is mixed with intake air and combusted. ECM intro
-
duces optimum HC amount according to driving con-
ditions and so performs duty control on the
evaporative emission purge solenoid. Also, the evap
-
orative emission purge solenoid is closed during
deceleration or immediately after engine start to
restrict change in air-fuel ratio and prevent engine
from stalling.
AK602324AC
Plunger
From
rocker
coverTo intake
manifold
Spring
AK604143
Evaporative emission
purge solenoid
Mass airflow sensor
ECM Intake air temperature sensor
Manifold absolute pressure
sensor
Engine coolant temperature
sensor
Throttle position sensor
Crankshaft position sensorEvaporative emission
canister
AB
MFI relay
Battery

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-12
EVAPORATIVE EMISSION PURGE SOLENOID
An evaporative emission purge solenoid is installed in the
intake manifold.The evaporative emission purge solenoid con
-
trols the intake volume of fuel vapor gas from the canister. The
evaporative emission purge solenoid is a duty control type
solenoid valve. When current is not passing through the coil,
nipple A is kept airtight and fuel vapor gas cannot be sucked in.
When current passes through the coil, air can pass between
nipple A and B and fuel vapor gas is sucked in. ECM changes
the ON duty ratio according to engine's operating condition to
control the intake volume of fuel vapor gas.
EXHAUST GAS RECIRCULATION (EGR) SYSTEM M2171000300122
When the combustion gas temperature becomes
high, generation of the environment polluting NOx
(nitrogen oxides) increases rapidly. EGR system is
used to decrease the volume of NOx generated.
EGR system re-circulates exhaust gas inside the
intake manifold. It increases specific heat of the com
-
bustion gases and reduces combustion speed to lower the combustion temperature and reduce the
volume of NOx generated. ECM calculates the EGR
introduction volume according to engine operating
conditions and controls the EGR valve opening angle
at optimum. Also, immediately after the ignition
switch ON signal is input, it drives fully closed step
-
per motor and performs initialization.
AK604745AC
B To canister
To intake manifoldA
AK602245AD
12V
ONOFF
0V100 ms
Evaporative
emission
purge solenoidFrom MFI relay
ECM
AK502987AE
ECMMass airflow sensor
Intake air temperature sensor
Manifold absolute
pressure sensor
Engine coolant
temperature sensor
Throttle position sensor
Crankshaft position sensor BatteryEGR valve
(stepper motor)

15-1
GROUP 15
INTAKE AND
EXHAUST
CONTENTS
AIR DUCT AND AIR CLEANER . . . .15-2
INTAKE MANIFOLD . . . . . . . . . . . . .15-3
EXHAUST MANIFOLD . . . . . . . . . . . .15-4
EXHAUST PIPE AND MUFFLER . . . .15-4

INTAKE MANIFOLD
INTAKE AND EXHAUST15-3
INTAKE MANIFOLDM2150005000239
The intake manifold is made of plastic for weight
reduction, and the surface roughness of the inner
walls of the ports has been improved to reduce
intake resistance.
AK502555
Intake manifold
AD
Air intake plenum
tank resonator

EXHAUST MANIFOLD
INTAKE AND EXHAUST15-4
EXHAUST MANIFOLDM2150006000566

A clamshell type exhaust manifold is used.

A SUS pipe type exhaust manifold is used.
EXHAUST PIPE AND MUFFLERM2150003000783
The exhaust system is composed of the front
exhaust pipe, center exhaust pipe, and main muffler,
and it has the following characteristics.•Fewer, more environmentally-friendly rubber
hangers to reduce vibration from exhaust system.
•Straighter exhaust pipe to reduce noise.
CONSTRUCTION DIAGRAM
AK603623

AB
AC608352Front exhaust pipeCenter exhaust pipeMain mufflerAB
Heated oxygen sensor (front)
Heated oxygen sensor (rear)
AC608488Front exhaust pipeCenter exhaust pipeMain mufflerAB
Heated oxygen
sensor (rear)
Heated oxygen sensor (3rd) Heated oxygen
sensor (front)

GENERAL DESCRIPTION
MULTIPORT FUEL SYSTEM (MFI)13A-3
System Block Diagram
AK604116
Mass airflow sensor
Intake air temperature sensor
Intake camshaft position
sensor
Exhaust camshaft position
sensor
Crankshaft position sensor Throttle position sensor (main)
Throttle position sensor (sub)
Accelerator pedal position
sensor (sub) Accelerator pedal position
sensor (main) Engine coolant temperature
sensor Manifold absolute pressure
sensor
Heated oxygen sensor (front)
Heated oxygen sensor (rear)
Power steering pressure
switch Engine oil pressure switch Generator L terminal
Ignition switch-ST
Power supply Ignition switch-IG
CAN communication
(input signal)
· A/C switch
· Vehicle speed
· Fuel level sensor
· Transmission range switch
Fuel tank differential pressure
sensor Heated oxygen sensor
(3rd)*
Knock sensor
Generator FR terminal
Fuel tank temperature sensor
Vehicle speed sensor Engine control unit Barometric pressure sensor
[1] Fuel injection control
[2] Ignition timing control
[3] Throttle valve opening angle
control and idle speed control
[4]
MIVEC (Mitsubishi Innovative
Valve timing Electronic Control
system)
[5] Power supply control
(Power supply to sensor,
actuator)
[6] Fuel pump relay control
[7] Starter relay control
[8] Heated oxygen sensor heater
control
[9] A/C compressor relay control
[10] Generator control
[11] Evaporative emission purge
control
[12] EGR control
[13] Diagnosis output
[14] RAM data transmission
CAN communication
(output signal) Intake engine oil control
valve
A/C compressor relay No. 2 injector
No. 3 injector
No. 4 injector
Heated oxygen sensor (front)
heater
Heated oxygen sensor (rear)
heater Throttle actuator control
motor
Throttle actuator control
motor relay No. 1 injector
No. 1 ignition coil
No. 2 ignition coi
No. 3 ignition coi
No. 4 ignition coi
Fuel pump relay
Generator G terminal Heated oxygen sensor (3rd)
heater*
Multiport fuel injection (MFI)
relay Exhaust engine oil control
valve
Evaporative emission ventilation
solenoid Evaporative emission purge
solenoid
EGR valve (stepper motor)*
Starter relay
AB
Sensor, switch Engine control module (ECM) Actuator
NOTE
*1: California

GENERAL DESCRIPTION
MULTIPORT FUEL SYSTEM (MFI)13A-4
Control System Diagram

AK604117
Fuel level
sensorFuel tank Air
inlet
2 Exhaust engine
oil control valve
1 Intake engine
oil control valve4 Manifold absolute pressure sensor
2 Intake air
temperature sensor
1 Mass airflow sensor
6 Intake
camshaft
position
sensor
7 Exhaust
camshaft
position
sensor
3 Throttle position
sensor (main/sub)
5 Evaporative emission
purge solenoid
3 Throttle actuator
control motor
12 Fuel tank differential
pressure sensor
13 Fuel tank
temperature
sensor10 Heated oxygen sensor (front)
11 Heated oxygen
sensor (rear)
8 Crankshaft position sensor5 Engine coolant
temperature sensor
9 Knock sensor
4 Injector
Fuel pump Fuel pressure
regulator Evaporative
emission
canister
6 Evaporative
emission
ventilation
solenoid
1 Mass airflow sensor
2 Intake air temperature sensor
3 Throttle position sensor (main/sub)
4 Manifold absolute pressure sensor
5 Engine coolant temperature sensor
6 Intake camshaft position sensor
7 Exhaust camshaft position sensor
8 Crankshaft position sensor
9 Knock sensor
10 Heated oxygen sensor (front)
11 Heated oxygen sensor (rear)
12 Fuel tank differential pressure sensor
13 Fuel tank temperature sensor
Ignition switch-IG
Ignition switch-ST
Power supply
CAN communication (input signal)1 Intake engine oil control valve
2 Exhaust engine oil control valve
3 Throttle actuator control motor
4 Injector
5 Evaporative emission purge solenoid
6 Evaporative emission ventilation
solenoid
Ignition coil, ignition power transistor
Multiport fuel injection (MFI) relay
Fuel pump relay
Starter relay
Throttle actuator control motor relay
Generator G terminal
Heated oxygen sensor heater
A/C compressor relay
Diagnostic output
CAN communication (output signal) SenseAct
Engine oil pressure switch
Power steering pressure switch
Generator FR terminal
Generator L terminal
Vehicle speed sensor Accelerator pedal position sensor (main/sub)
Decide
ECM
(with barometric
pressure sensor)
AB

GENERAL DESCRIPTION
MULTIPORT FUEL SYSTEM (MFI)13A-5

AK604118
Fuel tank
Fuel level
sensor Air
inlet
2 Exhaust engine
oil control valve
1 Intake engine
oil control valve4 Manifold absolute pressure sensor
2 Intake air
temperature sensor
1 Mass airflow sensor
6 Intake
camshaft
position
sensor
7 Exhaust
camshaft
position
sensor
3 Throttle position
sensor (main/sub)
5 Evaporative emission
purge solenoid
3 Throttle actuator
control motor
12 Fuel tank differential
pressure sensor
13 Fuel tank
temperature
sensor11 Heated oxygen sensor (rear)
10 Heated
oxygen
sensor
(front)
12 Heated oxygen sensor (3rd)
8 Crankshaft position sensor5 Engine
coolant
temperature
sensor
9 Knock sensor
4 Injector
Fuel pump Fuel pressure
regulator Evaporative
emission
canister
6 Evaporative
emission
ventilation
solenoid
7 EGR valve
(stepper motor)
1 Mass airflow sensor
2 Intake air temperature sensor
3 Throttle position sensor (main/sub)
4 Manifold absolute pressure sensor
5 Engine coolant temperature sensor
6 Intake camshaft position sensor
7 Exhaust camshaft position sensor
8 Crankshaft position sensor
9 Knock sensor
10 Heated oxygen sensor (front)
11 Heated oxygen sensor (rear)
12 Heated oxygen sensor (3rd)
13 Fuel tank differential pressure sensor
14 Fuel tank temperature sensor
Ignition switch-IG
Ignition switch-ST
Power supply
CAN communication (input signal)1 Intake engine oil control valve
2 Exhaust engine oil control valve
3 Throttle actuator control motor
4 Injector
5 Evaporative emission purge solenoid
6 Evaporative emission ventilation
solenoid
7 EGR valve (stepper motor)
Ignition coil, ignition power transistor
Multiport fuel injection (MFI) relay
Fuel pump relay
Starter relay
Throttle actuator control motor relay
Generator G terminal
Heated oxygen sensor heater
A/C compressor relay
Diagnostic output
CAN communication (output signal) SenseAct
Engine oil pressure switch
Power steering pressure switch
Generator FR terminal
Generator L terminal
Vehicle speed sensor Accelerator pedal position sensor (main/sub)
Decide
ECM
(with barometric
pressure sensor)
AB

SENSOR
MULTIPORT FUEL SYSTEM (MFI)13A-9
.
MANIFOLD ABSOLUTE PRESSURE SENSOR
The manifold absolute pressure sensor is installed in the intake
manifold. Manifold absolute pressure sensor uses a piezo
resistive semiconductor to output the voltage according to man
-
ifold absolute pressure to ECM. ECM uses this output voltage
to compensate fuel injection volume according to manifold
absolute pressure. Sensor properties are as shown in the fig
-
ure.
.
AK602207
Intake air
temperature C (F)
AG
Resistance kΩOutput voltage V
Intake air temperature
sensor (thermistor)5V
Intake air
temperature C (F) ECM
AK602254 ACPressure Manifold absolute
pressure sensor
AK602206AH
5V
0
101 5V
GroundOutput voltage V
Pressure kPa (in.Hg) Manifold absolute
pressure sensorPower supply
Output signal
ECM