MITSUBISHI LANCER RALLIART 2010 8.G Owners Manual

7-38 Vehicle care and maintenance
7Clutch pedal free play
(if so equipped)
N00940200061
To check the clutch pedal free play (A), turn off the engine and
press the pedal until you feel resistance.
Clutch pedal free play:
.2 to .4 inch (4 to 9 mm)
Brake pedal free play
N00940300176
To check the brake pedal free play (A), turn off the engine and
press the brake pedal several times with your foot. Then press
the pedal down with your fingers until you first feel resistance.
Brake pedal free play:
.1 to .3 inch (3 to 8 mm)
If the free play is not within these limits, take your vehicle to
an authorized Mitsubishi Motors dealer or a repair facility of
your choice for adjustment.
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Vehicle care and maintenance
7-39
7 Parking brake lever stroke
N00940400180
Check the parking brake lever travel occasionally. To check
this, pull the lever up slowly and count the number of clicks of
the ratchet.
Parking brake lever stroke:
3 to 5 notches
Also check to see if the lever stays gripped by the ratchet after
pulling.
Parking brake break-in
N00936200031
Break-in the parking brake linings whenever the brake perfor-
mance of the parking brake is insufficient or whenever the
parking brake linings and/or discs are replaced, in order to
assure the best brake performance.
This procedure is described in the vehicle service manual and
can be carried out by an authorized Mitsubishi Motors dealer.
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7-40 Vehicle care and maintenance
7Wiper blades
N00940700170
Check the wiper blades occasionally. Clean them regularly to
remove deposits of salt and road film. Use a sponge or cloth
and a mild detergent or non-abrasive cleaner to clean the blades
and glass areas.
Replace the blades if they continue to streak or smear.NOTE
Do not run the wipers on dry glass for a long time. This
wears out the rubber and can scratch the glass.During cold weatherIf the blades are frozen to the windshield or rear window, do
not operate the wipers until the ice has melted and the blades
are freed, otherwise the wiper motor may be damaged.
Emission-control system maintenance
N00940800201
Your vehicle is equipped with an emission-control system that
meets all the requirements of the U.S. Environmental Protec-
tion Agency and Environment Canada. The emission-control
system is made of:

a positive crankcase ventilation system

an evaporative emission-control system

an exhaust emission-control system
The maintenance services listed in the “WARRANTY AND
MAINTENANCE MANUAL” must be performed at the times
or mileages listed to keep the emission-control system working
properly. These, and all the other “general” maintenance ser-
vices listed in this manual, need to be performed to keep your
vehicle running properly and reliably.
You may need more frequent maintenance if you drive your
vehicle in harsh conditions such as dusty areas or do a lot of
start-and-stop driving.
To be sure the emission-control system works properly, have
your vehicle inspected and maintained by an authorized
Mitsubishi Motors dealer or a repair facility of your choice fol-
lowing the schedule in the “WARRANTY AND MAINTE-
NANCE MANUAL”.
You should also have an inspection and service any time you
suspect a malfunction.
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Vehicle care and maintenance
7-41
7
NOTE
To meet government regulations and promote cleaner air,
your vehicle is equipped with an onboard diagnostic sys-
tem (OBD). The engine electronic control module that
controls OBD functions stores various data (especially
about the exhaust emissions). This data will be erased if
the battery cable is disconnected, which could make a
rapid diagnosis difficult. Do not disconnect the battery
cable when the engine malfunction indicator (“SERVICE
ENGINE SOON” or “Check engine light”) is on.
Spark plugs
N00940900198
Spark plugs must fire properly for good engine performance
and emission-control.
Do not reuse them by cleaning or regapping. Change them at
the mileage listed in the “WARRANTY AND MAINTE-
NANCE MANUAL”.
Your vehicle may be equipped with iridium tipped spark plugs,
which are identified by marks on the ceramic. They do not
require replacement as frequently as the conventional type
spare plug and will last much longer.NOTE
Use the spark plugs listed under “Engine specifications”
on page 9-8 or plugs that are exactly the same. Other
plugs could cause engine damage, performance problems
or radio noise.
Type 1
Type 2 Iridium tipped type
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7-42 Vehicle care and maintenance
7
Fuel hoses
N00941000037
Check the hose surfaces for any heat and mechanical damage,
hard and brittle rubber, cracking, tears, cuts and abrasions. Pay
special attention to the hoses closest to high heat sources such
as the exhaust manifold. Check all the hose connections, such
as clamps and couplings, to make sure they are secure and that
there are no leaks. If you see any wear or damage, replace the
hoses immediately.Ignition cables
N00941100041
The ignition cables should be kept clean, properly connected,
and fully seated. Terminals should be fully seated and the nip-
ple assemblies should not be removed from the coil towers
unless the nipples are damaged or cable testing indicates high
resistance or broken insulation. Cracked or damaged cables
must be replaced.Intake valve clearance
N00950100050
Have the valve clearance checked at an authorized Mitsubishi
Motors dealer at the mileage specified in the “WARRANTY
AND MAINTENANCE MANUAL”.
If the engine sounds abnormally loud, have adjustments made
by an authorized Mitsubishi Motors dealer.
Fuel system (tank, pipe line and connection, and
fuel tank filler cap)
N00941300085
Check these regularly for damage or leaks in the fuel lines and
connections. Check the fuel tank filler cap for damage or loose-
ness. Pay special attention to the fuel lines closest to high heat
sources such as the exhaust manifold.Evaporative emission control system (except
evaporative emission canister)
N00941400116
If the fuel-vapor vent line is clogged or damaged, the fuel-
vapor mixture will escape, polluting the air.
Have the system checked at an authorized Mitsubishi Motors
dealer at the mileage specified in the “WARRANTY AND
MAINTENANCE MANUAL”.
WARNING
!
If you see a fuel leak or if you smell fuel, do not run
the engine. Any spark (including from the ignition),
flame or smoking material could cause an explosion
or fire. Call an authorized Mitsubishi Motors dealer
or a repair facility of your choice for assistance.
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Vehicle care and maintenance
7-43
7 General maintenance
N00941500159
The next pages list the maintenance service recommended by
Mitsubishi Motors Corporation. In addition to the general
maintenance that needs to be performed at the times listed,
there are other parts which do not usually need regular mainte-
nance.
But, if any of these parts stops working properly, your vehicle
performance could suffer. Have these items checked if you
notice a problem with them.
See your authorized Mitsubishi Motors dealer for assistance, if
you have any questions.Disc brake pads, rear drum brake linings and
rear wheel cylinders
N00941600033
Good brakes are essential to safe driving. Check the brake pads
and brake linings for wear and check the rear wheel cylinders
for leaks. For good braking performance, replace the brake
pads with the same type pads as the originals.Brake hoses
N00941700047
Brake hoses and tubing should be checked for:

Severe surface cracking, scuffing or worn spots. If the
fabric casing of the hose is showing through any cracks or
worn spots in the rubber hose cover, the hose should be
replaced. The brakes can fail if the hose wears through.

Improper installation may cause twisting, or wheel, tire or
chassis interference.
Ball joint, steering linkage seals and drive shaft
boots
N00941800077
Check the following parts for damage and grease leaks:

Ball joint boots of the front suspension and steering link-
age

Bellows on both ends of the drive shaft
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7-44 Vehicle care and maintenance
7
Drive belt (for generator, power steering pump,
air conditioning compressor)
N00941900267
Check the tension of the drive belt. Make certain that the indi-
cator (A) is between the specified lines as shown in the illustra-
tion.
Check the drive belt for cuts and cracks, and replace it if it is
damaged. When replacing the belt, make sure that there is no
interference between the belt and other engine components.
After replacing, recheck the tension to make sure the indicator
(A) is between the specified lines.Except for vehicles with turbocharger
WARNING
!
Do not check or touch the drive belt with the engine
running, or serious injury or death may result.Vehicles with turbocharger
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Vehicle care and maintenance
7-45
7
Exhaust system
N00942200108
The best way to keep carbon monoxide gas from entering
inside your vehicle is to have the engine exhaust system prop-
erly serviced.
Have a competent mechanic inspect the complete exhaust sys-
tem and nearby body areas for broken, damaged, deteriorated,
or mispositioned parts if you notice any of the following:

A change in the sound of the exhaust system

The smell of exhaust fumes inside the vehicle

The underside or rear of the vehicle is damaged
Also check the exhaust system each time the vehicle is raised
for lubrication, oil changes, or required service. Any open
seams or loose connections could let dangerous exhaust fumes
seep into the luggage compartment and passenger compart-
ments. Check for any of the following conditions:
Check for holes or exhaust gas leaks caused by corrosion
or damage.

Check the joints and connections for looseness or exhaust
gas leaks.

Check the rubber hangers and brackets for damage.
Hood lock release mechanism and safety catch
N00942500114
The hood lock release mechanism and hood safety catch should
be checked, cleaned, and oiled when needed for easy move-
ment and to stop rust and wear. Use Multipurpose Grease
NLGI Grade 2 sparingly for all sliding parts of the hood latch
and release lever. Work the grease into the hood lock mecha-
nism until all the movable surfaces are covered.
Also, put a light coat of the same grease on the safety catch
wherever moving parts touch.
WARNING
!
Carbon monoxide gas from your vehicle’s exhaust is
poisonous. Breathing these fumes can cause uncon-
sciousness or death.
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7-46 Vehicle care and maintenance
7For cold and snowy weather
N00942600102
Ventilation slotsThe ventilation slots in front of the windshield should be
brushed clear after a heavy snowfall so that the operation of the
heating and ventilation systems will not be impaired.WeatherstrippingTo prevent freezing of the weatherstripping on the doors,
engine hood, etc., they should be treated with silicone grease.Additional equipment (For regions where snow is
encountered)It is a good idea to carry a shovel or a short-handled spade in
the vehicle during the winter so that you can clear away snow
if you get stranded. A small hand-brush for sweeping snow off
the vehicle and a plastic scraper for the windshield, side and
rear window are also useful.
Fusible links
N00942700259
The fusible links will melt to prevent a fire if a large current
attempts to flow through certain electrical systems.
In case of a melted fusible link, see your authorized Mitsubishi
Motors dealer or a repair facility of your choice for inspection
and replacement.
For the fusible links, please refer to “Fuse load capacities” on
page 7-49.
WARNING
!
Fusible links must not be replaced by any other
device. Failing to fit the correct fusible link may
result in fire in the vehicle, property destruction and
serious or fatal injuries at any time.
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Vehicle care and maintenance
7-47
7 Fuses
N00942800801
Fuse block locationTo prevent damage to the electrical system from short-circuit-
ing or overloading, each individual circuit is equipped with a
fuse. The fuse blocks are located in the passenger compartment
and in the engine compartment. Passenger compartmentThe fuse blocks in the passenger compartment are located
behind the fuse lid on the driver’s side as shown.1. Open the fuse lid and pull to remove it.A- Main fuse block
B- Sub fuse block
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