check engine MITSUBISHI LANCER SPORTBACK 2014 8.G Repair Manual
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Page 373 of 422

Clutch pedal free play (if so equipped) 9-24 Vehicle care and maintenance
9
N00940100129 N00940201097
To check the clutch pedal free play (A), turn off the engine and press the pedal until you feel resistance. Clutch pedal free play: .2 to .4 inch (4 to 9 mm)
N00940301333
To check the brake pedal free play (A), turnoff the engine and press the brake pedal sev-eral times with your foot. Then press the pedal down with your fi
ngers until you first
feel resistance. Brake pedal free play: .1 to .3 inch (3 to 8 mm) If the free play is not within these limits, take your vehicle to an authorized Mitsubishi Motors dealer or a repair facility of your choice for adjustment.
N00940400180
Check the parking brake lever travel occa-sionally. To check this, pull the lever up
slowly and count the number of clicks of the ratchet. Parking brake lever stroke: 3 to 5 notches Also check to see if the lever stays gripped by the ratchet after pulling.
N00936200057
Break-in the parking brake linings wheneverthe brake performance of the parking brake is insufficient or whenever the parking brake linings and/or discs are replaced, in order toassure the best brake performance. This procedure is descri
bed in the vehicle ser-
vice manual and can be carried out by anauthorized Mitsubishi Motors dealer.
Tire chains
CAUTION Tire chains cannot be used on your vehicle. The clearance between the chains and the body is not sufficient to allow proper clear- ance, and the vehicle body might be dam-aged.
Clutch pedal free play
(if so
equipped)
Brake pedal free play Parking brake lever stroke
Parking brake break-in
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Page 374 of 422

Wiper blades
Vehicle care and maintenance 9-25
9
N00940700170
Check the wiper blades occasionally. Clean them regularly to remove deposits of salt androad film. Use a sponge or cloth and a mild detergent or non-abrasive cleaner to clean the blades and glass areas.Replace the blades if they continue to streak or smear. If the blades are frozen to the windshield or rear window, do not operate the wipers until the ice has melted and the blades are freed,otherwise the wiper motor may be damaged.
N00940800201
Your vehicle is equipped with an emission-control system that meets all the requirements of the U.S. Environmental Protection Agency
and Environment Canada. The emission-con- trol system is made of: a positive crankcase ventilation system an evaporative emission-control system an exhaust emission-control system
The maintenance services listed in the “WARRANTY AND MAINTENANCE MANUAL” must be performed at the times or mileages listed to keep the emission-con-trol system working properly. These, and allthe other “general” maintenance services listed in this manual, need to be performed to keep your vehicle running properly and reli-ably. You may need more frequent maintenance if you drive your vehicle in harsh conditions such as dusty areas or
do a lot of start-and-
stop driving. To be sure the emission-control system works properly, have your vehicle inspected and maintained by an authorized MitsubishiMotors dealer or a repair facility of your choice following the schedule in the “WAR- RANTY AND MAINTENANCE MAN-UAL”. You should also have an inspection and ser- vice any time you suspect a malfunction.
N00940900257
Spark plugs must fire properly for goodengine performance and emission-control.Do not reuse them by cleaning or regapping. Change them at the mileage listed in the “WARRANTY AND MAINTENANCEMANUAL”.
Wiper blades
NOTE
Do not run the wipers on dry glass for a long time. This wears out the rubber and can scratch the glass.
During cold weather Emission-control system maintenance
NOTE
To meet government regulations and pro- mote cleaner air, your vehicle is equipped with an onboard diagnostic system (OBD). The engine electronic control module that controls OBD functions stores various data(especially about the exhaust emissions). This data will be erased if the battery cable is disconnected, which could make a rapiddiagnosis difficult. Do not disconnect the battery cable when the engine malfunction indicator (“SERVICE ENGINE SOON” or“Check engine light”) is on.
Spark plugs
NOTE
Use the spark plugs listed under “Engine specifications” on page 11-5 or plugs that are exactly the same. Other plugs could causeengine damage, performance problems or radio noise.
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Page 375 of 422

General maintenance 9-26 Vehicle care and maintenance
9
N00941000037
Check the hose surfaces for any heat and mechanical damage, hard and brittle rubber,cracking, tears, cuts and abrasions. Pay spe- cial attention to the hoses closest to high heat sources such as the exhaust manifold. Checkall the hose connections, such as clamps and couplings, to make sure they are secure and that there are no leaks. If you see any wear ordamage, replace the hoses immediately.
N00950100050
Have the valve clearance checked at anauthorized Mitsubishi Motors dealer at themileage specified in the “WARRANTY AND MAINTENANCE MANUAL”. If the engine sounds abnormally loud, haveadjustments made by an authorized Mitsubishi Motors dealer.
N00941300186
Check these regularly for damage or leaks in the fuel lines and connections. Check the fuel tank filler cap for damage or looseness. Pay special attention to the fuel lines closest to
high heat sources such as the exhaust mani- fold.
N00941400116
If the fuel-vapor vent line is clogged or dam- aged, the fuel-vapor mixture will escape, pol- luting the air.Have the system checked at an authorized Mitsubishi Motors dealer at the mileage spec- ified in the “WARRANTY AND MAINTE-NANCE MANUAL”.
N00941500159
The next pages list the maintenance servicerecommended by Mitsubishi Motors Corpo- ration. In addition to the general maintenance that needs to be performed at the times listed,
there are other parts which do not usually need regular maintenance. But, if any of these parts stops working prop- erly, your vehicle performance could suffer.Have these items checked if you notice a problem with them. See your authorized Mitsubishi Motors dealer for assistance, if you have any questions.
N00941600075
Good brakes are essential to safe driving. Check the brake pads for wear. For good braking performance, replace the brake padswith the same type pads as the originals.
N00941700047
Brake hoses and tubing should be checkedfor: Severe surface cracking, scuffing or worn spots. If the fabric casing of the hose is showing through any cracks or worn spotsin the rubber hose cover, the hose should be replaced. The brakes can fail if the hose wears through. Improper installation may cause twisting, or wheel, tire or chassis interference.
Fuel hoses Intake valve clearance Fuel system (tank, pipe line and connection, and fuel tank filler cap)
WA R N I N G If you see a fuel leak or if you smell fuel, do not run the engine. Any spark (includ- ing from the ignition), flame or smokingmaterial could cause an explosion or fire. Call an authorized Mitsubishi Motors dealer or a repair facility of your choicefor assistance.
Evaporative emission control system (except evaporative emission canister) General maintenance
Disc brake pads Brake hoses
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For cold and snowy weather
Vehicle care and maintenance 9-27
9
N00941800077
Check the following parts for damage and grease leaks: Ball joint boots of the front suspension and steering linkage Bellows on both ends of the drive shaft
N00942200108
The best way to k
eep carbon monoxide gas
from entering inside your vehicle is to have the engine exhaust system properly serviced. Have a competent mechanic inspect the com-plete exhaust system and nearby body areas for broken, damaged, deteriorated, or mispo- sitioned parts if you notice any of the follow-ing: A change in the sound of the exhaust sys- tem The smell of exhaust fumes inside the vehicle
The underside or rear of the vehicle is damaged
Also check the exhaus
t system each time the
vehicle is raised for lubrication, oil changes, or required service. Any open seams or looseconnections could let dangerous exhaust fumes seep into the luggage compartment and passenger compartments. Check for holes or exhaust gas leaks caused by corrosion or damage. Check the joints and connections for looseness or exhaust gas leaks. Check the rubber hangers and brackets for damage.
N00942500114
The hood lock release mechanism and hood safety catch should be checked, cleaned, and oiled when needed for easy movement and tostop rust and wear. Use Multipurpose Grease NLGI Grade 2 sparingly for all sliding parts of the hood latch and release lever. Work thegrease into the hood lock mechanism until all the movable surfaces are covered.
Also, put a light coat of the same grease on the safety catch wherever moving parts touch.
N00942600102
The ventilation slots in front of the wind-shield should be brushed clear after a heavysnowfall so that the operation of the heating and ventilation systems will not be impaired. To prevent freezing of the weatherstripping on the doors, engine hood, etc., they should be treated with silicone grease. It is a good idea to carry a shovel or a short- handled spade in the vehicle during the win- ter so that you can clear away snow if you getstranded. A small hand-brush for sweeping snow off the vehicle and a plastic scraper for
Ball joint, steering linkage seals and drive shaft boots Exhaust system
WA R N I N G Carbon monoxide gas from your vehicle’s exhaust is poisonous. Breathing these fumes can cause unconsciousness or death.
Check for any of the following conditions: Hood lock release mechanism and safety catch
For cold and snowy weather Ventilation slots Weatherstripping Additional equipment (For regions where snow is encoun- tered)
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Fuses 9-32 Vehicle care and maintenance
9
There are no 7.5 A, 25 A or 30 A spare fuses. If a fuse of one of these capacities blows, replace it temporarily by borrowing one of the fuses indicated below.7.5 A: 10 A spare fuse 25 A: 20 A spare fuse 30 A: 30 A audio amplifier fuseReplace the borrowed fuse with a fuse that has the correct capacity as soon as possible.
N00954900085
1. Before replacing a fuse, always turn off the electrical item connected to the fuseand turn the ignition switch to the “LOCK” position.
2. There is a fuse puller (A) in the engine compartment fuse block. 3. Clamp it on the fuse you wish to remove, and pull the fuse straight out from the fuse block.
4. Use the fuse location diagrams and the matching tables, to check the fuse that is related to the problem. If the fuse is not blown, something else must be causingthe problem. Contact an authorized Mit- subishi Motors dealer or a repair facility of your choice to have the problemchecked. 5. Insert a new fuse of the same capacity securely into the appropriate slot.
Identification of fuse Capacity
Color
7.5 A Brown10 A Red15 A Blue20 A Yellow25 A Natural (White) 30 A
Green (fuse type)/Pink (fusible
link type)
40 A Green
Fuse replacement
B- Fuse is OK C- Blown fuseCAUTION Never use a fuse with a capacity greater than the one listed or any substitute, such as wire, foil etc. This would cause the circuit wiringto heat up and could cause a fire.
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Replacement of light bulbs 9-38 Vehicle care and maintenance
9
4. Turn the bulb counterclockwise while pressing it and pull it out of the socket. 5. To install a bulb, perform the removal steps in reverse.
N00902000029
Do not attempt to disassemble or repair head- lights, and do not attempt to replace their bulbs.
N00943200121
The alignment of the headlights should bechecked by an authorized Mitsubishi Motorsdealer or a repair facility of your choice.
N00917300495
1. For vehicles equipped with turbocharger,when replacing the bulb on the driver’sside, remove the bo
lt (A) holding down
the relay box and move the relay box toward the rear of the vehicle.
2. For vehicles equipped with turbocharger, when replacing the bulb on the passen- ger’s side, lift up the engine coolant reser- voir (B). 3. Turn the socket (C) counterclockwise to remove it.
Headlights (low/high beam, for vehicles equipped with high intensity discharge lights)
WA R N I N G A high voltage is present in the power cir- cuit and in the bulbs and bulb terminals. To avoid the risk of an electric shock, con-tact an authorized Mitsubishi dealer whenever repair or replacement is neces- sary.
Adjustment of headlight aim Front side-marker and parking lights (except for vehicles equipped with high intensity discharge headlights) * - Front of the vehicle
*- Front of the vehicle * - Front of the vehicle
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Cleaning the outside of your vehicle 9-50 Vehicle care and maintenance
9
clean water and a car washing mitt or sponge, wash the vehicle from top to bottom. Use a mild car washing soap if necessary. Rinse thoroughly and wipe dry with a cham-ois or soft cloth. After washing the vehicle, carefully clean the joints and flanges of the doors, hood, etc., where dirt is likely toremain.
Salt and other chemicals spread on winter roads in some geographical areas can have adetrimental effect on the vehicle underbody. You should flush the underbody with a high pressure hose every time you wash the out-side of your vehicle. Take special care to remove mud or other debris which could trap and hold salt andmoisture.After washing your vehicle, wipe off all waterdrops from the rubber parts around the doors to prevent the doors from freezing.
N00946000218
Wax your vehicle once or twice a year, or when water does not bead up on the paint.
CAUTION When washing the underside of your vehicle or the wheels, wear a pair of gloves to pro- tect your hands. If your vehicle has rain sensor wipers, place the wiper switch lever in the “OFF” positionto deactivate the rain sensor before washing the vehicle. Otherwise, the wipers will oper- ate in the presence of water spray on thewindshield and may get damaged as a result. Never spray or splash water on the electrical parts in the engine compartment. This may damage them. Be careful also when washing the underbody. Do not spray water into theengine compartment. Avoid automatic car washers that use rotat- ing brushes. These brushes may scratch the paint surface and make it dull. Scratches are more noticeable on darker col- ored vehicles.
Some hot water washing equipment uses high pressure and heat to clean your vehicle. This heated water may damage your vehi- cle’s resin parts. It can flood the interior of the vehicle. Therefore, be sure of the follow-ing:• Keep the washing nozzle at least 20 inches(50 cm) away from the vehicle body.• When washing around the door glass, holdthe nozzle at a distance of more than 20 inches (50 cm) and at right angles to the glass surface.
When using high-pressure water to wash a vehicle equipped with the F.A.S.T.-key sys-tem, keep the water from spraying on the open button on the rear hatch. This could cause the rear hatch
to open and flood the
inside of the rear hatch. Make sure to do the following when using an automatic car wash, with help from either this manual or the car wash operator, to avoid damaging your vehicle:• Fold the outside rear-view mirrors.• Put down (except for vehicles equipped with SIRIUS satellite radio antenna only) or remove the antenna.• If your vehicle is equipped with rearspoiler, check with the car wash operator before using the car wash.• If your vehicle has rain sensor wipers, placethe wiper switch lever in the “OFF” posi- tion to deactivate the rain sensor.CAUTION
During cold weather
NOTE
When the door is frozen, opening it by force may tear off or crack the rubber gasket installed around the door. Pour warm waterto melt the ice. Be sure to thoroughly wipe off the water after opening the door. To pre- vent freezing of the weatherstripping on thedoors, hood, etc., treat with silicone lubri- cant.
Waxing
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Cleaning the outside of your vehicle Vehicle care and maintenance 9-51
9
Use a soft cloth to put a small amount of wax on the painted surfaces. After the wax has dried, polish with a dry soft cloth. Do not wax your vehicle in direct sunlight.You should wax when the painted surfaces are cool.
N00946100059
If painted surfaces have been severely dam- aged and lost their original luster and colortone, polish the surface lightly with a fine polishing compound. Avoid limiting your polishing to the damaged surface only; polisha somewhat wider area, moving the polishing cloth in one direction. After polishing, flush the compound from the surface and apply acoat of wax to regain a beautiful luster.
N00946200063
Small cracks and scratches in the paint coatshould be touched up as soon as possible withtouch-up paint to prevent corrosion. Check body areas facing the road or the tires carefully for damage to the paint caused byflying stones, etc. The paint code number for your vehicle can be found on the vehicle information code plate in the engine compart-ment.
N00946300178
Use a sponge or chamois to clean these parts.If a vehicle wax sticks to a gray or black rough surface of the bumper, molding or lights, the surface may appear white in color.
In this case, wipe it
off using lukewarm water
and a soft cloth or chamois.
N00946400065
To prevent spots and corrosion of chrome parts, wash with water, dry thoroughly, and apply a nonabrasive automotive wax. If thechrome is severely damaged or pitted, use a commercially available chrome polish.
CAUTION Waxes containing high abrasive compounds should not be used. These waxes remove rust and stain effectively from the paintwork, but are harmful to the finish
on the paint and the
plate, because they also remove clearcoat. They are also harmful to other glossy sur- faces such as the grill
e, trim, moldings, etc.
Do not use gasoline, kerosene, benzine or paint thinners to remove road tar or other dirtfrom the vehicle surface. Do not put wax on the areas having black matte coating because it can cause uneven discoloration, patches, blurs, etc. If these get wax on them, wipe the wax off right awaywith a soft cloth and warm water. On vehicles equipped with sunroof, be care- ful not to apply any wax on the weatherstrip (black rubber) when waxing the area around the sunroof opening. If stained with wax, the weatherstrip cannot maintain a weatherproof seal with the sun-roof.
Polishing Damaged paint Cleaning plastic parts
CAUTION Do not use a scrubbing brush or other rough scrubber as these may damage the plastic surface. Do not use wax containing compounds (pol- ishing powder) which may damage the plas-tic surface. Do not let the plastic parts get soiled with gasoline, oil, brake fluids, engine oils, greases, paint thinner, and sulfuric acid (bat- tery electrolyte). These fluids, etc., maycrack, stain or discolor the plastic parts. If any of these get on the plastic parts, wipe them up with a soft cloth or chamois and amild solution of soap and water. Then rinse them immediately with water.
Chrome parts
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