brake MITSUBISHI MONTERO 1987 1.G Workshop Manual

INTRODUCTION - Vehicle Identification
VEHlCLE IDENTIFICATION
“&LE IDENTIFICATION NUMBER LOCATIOyo(lcAmm
The vehicle identification number (V.I.N.) is located on a plate
attached to the left top side of the instrument panel.
VEHICLE lDENTlFlCATlON CODE CHART PLATEo,,.,
All vehicle identification numbers contain 17 digits. The vehicle
number is a code which tells country, make, vehicle type, etc.
Country Make
!
J- A-
Japan Mitsu-
bishi Vehicle
type Line 4-
F- J-
Multi-
4001 Ibs. MON-
purpose or more TERO
vehicle
with
(MPW hydraulic
brakes
7-Truck
6th
digit
Price
class
2- Low
4- High 7th
8th 9th 10th
digit digit digit digit
Body Engine Check Model
digit year
3- E- 0 H-
3-door
2.6 liters 1 1987
metal- (155.9 2 year
top or C.I.D.) 3
van
9
X Plant
1 ZZ-Zer 1
NOTE
*“Check digit” means a single number or letter X used to verify the accuracy of transcription of vehicle indentification
number.
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12 INTRODUCTION - Precautions Before Service
(3) If an ammeter or similar instrument is to be connected
to a live-wire circuit, use tape to protect the wire, use a
i clamp to secure the wire, and make sure that there is
, no contact with any other parts.
(4’) Be sure to provide a fuse for the load circuit of the
optional equipment.
FooO281
TUBES AND OTHER RUBBER PARTS
Be careful to avoid spilling any gasoline, oil, etc.. because if it
adheres to any tubes or other rubber parts, they might be
adversely affected.
LUBRICANTS
In accordance with the instructions in this Workshop Manual,
apply the specified lubricants in the specified locations during
assembly and installation.
BRAKE FLUID
Be careful to avoid spilling any brake fluid, because if it
adheres to the vehicle body, the paint coat might be discol-
ored.
DOING SERVICE WORK IN GROUPS OF TWO OR
MORE TECHNICIANS
If the service work is to be done by two or more technicians
extra caution must be taken.
-FOOO3OI
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INTRODUCTION - Towing and Hoisting
TOWING AND HOISTING NOOGA-
This vehicle can only be towed from the front with convention-
al sling-type equipment and tow chain with grab hooks.
If a vehicle is towed from the rear, use a tow dolly.
A lumber spacer (4” x 4” x 55” wood beam) should be placed
forward of under guard and under towing hook/shipping tie
down hook.
Then, attach J-hook to the lower arm.
A safety chain system must be used. This system must be
completely independent of the primary lifting and towing
attachment. Care must be taken in the installation of safety
chains to insure they do not cause damage to bumper, painted
surfaces or lights.
LIFT!NG-GROUND CLEARANCE
Towed vehicle should be raised until wheels are a minimum of
10 cm (4 in.) from the ground. Be sure there is adequate
ground clearance at the opposite end of the vehicle, especially
when towing over rough terrain or when crossing sharp rises
such as curbs. If necessary, ground clearance can be in-
creased by removing the wheels from the lifted end of the
disabled vehicle and carrying the lifted end closer to the
ground. A 20 cm (8 in.) ground clearance must be maintained
between brake drums and ground.
FRONT TOWING PICKUP
The vehicle may be towed on its rear wheels for extended
distances, provided the parking brake is released.
Make cartain the transmission remains in “NEUTRAL”.
SAFETY PRECAUTIONS
The following precautions should be taken when towing the
vehicle.
1. Remove exhaust tips and any other optional equipment,
that interface with the towing sling. Padding (heavy shop
towel or carpeting) should be placed between the towing
sling cross bar and any painted surfaces, and bumper
surfaces.
2. A safety chain system completely independent of the
primary lifting and towing attachment must be used.
3. Any loose or protruding parts of damaged vehicle such as
hoods, doors, fenders, trim, etc., should be secured prior
to moving the vehicle.
4. Operator should refrain from going under a vehicle unless
the vehicle is adequately supported by safety stands.
5. Never allow passengers to ride in a towed vehicle.
6. State and local rules and regulations must be followed
when towing a vehicle.
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INTRODUCTION - General Data and Specifications / Tightening Torque
19
Description m--__ L042G VNJLFIH VRJLFIH
TNSLFIH TRSLFIH
Brakes
We Front
Disc
Rear
Drum
(Leading and trailing)
Power steering
Gear type
Integral type (Recirculating ball nut)
Gear ratio
16.4
Fuel tank capacity
60 liters (15.9 U.S. gal./1 3.2 Imp. gal.)
TIGHTENING TORQUE NOOJA-
Description
Thread for general purposes
(size x pitch) mm
6x 1.0
8x 1.25
10x 1.25
12 x 1.25
14x 1.5
16x 1.5
18x1.5
20x 1.5
22 x 1.5
24x 1.5 Head mark
Nm
3.0-3.9
7.9-I 2
16-23
29-43
48-70
677100
100-l 50
150-I 90
200-260
260-320 Head mark 0 7
ft.lbs. Nm ft.lbs.
I
2.2-2.9 4.9-7.8 3.6-5.8
5.8-8.7 13-19 9.4-14
12-17 27-39 20-29
21-32 47-72 35-53
35-52 77-l 10 57-85
51-77 130-I 60 90-I 20
74-I 10 180-230 130-170
1 IO-140 160-320 1 go-240
150-I 90 340-430 250-320
1 go-240 420-550 310-410
Description
Taper thread for pipes (size)
PT l/8
PT l/4
PT 318 Nm ft.lbs. Remarks
Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
Tape thread for dry sealed pipes (size)
NPTF l/16
NPTF l/8
NPTF l/4 4.9-7.8
7.9-I 2
7.9-I 2
16-19
19-13
34-45 3.6-5.8
5.8-8.7
5.8-8.7
12-14
14-22
25-33 Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron .
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8-28 WIRING HARNESS - Engine Compartment
1 ENGINE COMPARTMENT
Connector symbol
A
;:::I Main fusible link
;:::I 4WD indicator switch
A-05 Automatic transmission oil
temperature switch
A-06 Back-u light and 4WD indicator
A-07)wiring f!arness and cord
assembly combination
;:g> Back-up light switch
A-l 0 OD-OFF solenoid
A-l 1 Pulse generator
A-l 2 Front wiring harness and
transmission wiring harness
combination
A-13 Air conditioner solenoid valve
A-l 4 Front wiper motor A-
A156
A-55
A-l 7 Checker
A-18 Diode
A-19 Brake fluid level sensor
A-20 Front harness and back-up light
A-21 land 4WD indicator wiring
harness combination
it;;> Sub fusible link
A-24 Carburetor assembly
A-25 Control wiring harness and air
conditioner wiring harness
combination
A-26 Front wiring harness and control
wiring harness combination
A-27 Device box A-53 A-52
A-54
A-28 Auto choke relay
A-29 Front wiring harness and air
conditioner wiring harness
combination
A-30 Headlight washer motor
A-31 Front combination light (L.H.)
A-32 Light control relay
A-33 Dedicated fuse (Upper beam
indicator circuit)
A-34 Headlight (L.H.)
A-35 Condenser fan motor
A-40 Condenser fan motor relay
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WIRING HARNESS - Instrument Panel 8-33
cy50 C149 Cl48 c-47
El$,}Cigarette lightet
C-43 Cigarette lighter illumination light
E::$ Radio
C-46 Shift position illumination light
C-47 Inhibitor switch
C-48 OD-OFF switch
C-49 Parking brake switch
C-50 Seat belt switch
C-51 Hazard switch
E3 Column switch
C-54 Key reminder switch
C-55 Ignition switch
C-56 Stop light switch C-57 Dimmer control switch
C-58 Front wiring harness and door
wiring harness (L.H.) combination
C-59 Turn-signal flasher unit
C-60 Power window relay
C-61 Intermittent wiper relay
C-62 Hazard flasher unit
C-63 OD-OFF relay
C-64 Headlight washer motor relay
C-65 Front speaker (L.H.)
Ision

WIRING HAFNESS - Meter Circuit 8-53
O&y-ssure
[Eal
* - -,,- - - - -
YB
> El Oil pressure
gauge unit
ElxQ YR B BR YR
I.+
A-20
A-06 A-03
4WD Ei
indicator switch
A-07 A-04 I r-
’ fs A
I I
I
E
1 ,’
-I T
-- m-w
I ? I
I I ’
k-1 1 I
.- -
I
I ' 1
I I
I I I I 4
0.85-B Jo
cigarette lighter
[Refer to P.8-621 Brake fluid
level sensor
Parking brake
switch
L, I I 1 B-23
-- I , I I I
I !
Fuel gauge
unit
Water
temperature
gauge unit
37W617
les with combinatior
(2) %?zgdeash and dot line (- -) indicates vehicles wit1
automatic free-wheeling hub indicator.
(3) For information concerning the ground points (er
ample:n), refer to P.8-7.
(4) The symbols@,@, etc. indicate that the wiring i
connected (using the same numerical symbol) tl
Combination gauge the facing page.
(In other words,Oon the right page is connecter
to@on the left page.)
Wiring color code
B: Black Br: Brown G: Green Gr: Gray L: Blue Lg: Light green
LI: Light blue 0: Orange P: Pink R: Red Y: Yellow W: White
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METERS AND GAUGES-Specifications
METERS AND GAUGES
8-123
SPECIFICATIONS
GENERAL SPECIFICATIONS
METERS AND GAUGES NOEHB-
Items
Speedometer
Type
Tachometer
Type
Detection source
Fuel gauge
Type
Fuel gauge unit
Type
Water temperature gauge
Type
Water temperature gauge unit
Type
Oil pressure gauge
Type
Oil pressure gauge unit
Type
Inclinometer
Type
Damping system
Voltage meter
Type Specifications
Electromagnetic type
Pulse type
Ignition coil
Bimetal type (constant-voltage relay incorporated for 7V)
Variable resistance type
Bimetal type (7V operation)
Thermistor type
Bimetal type
Bimetal type
Gravity type
Oil-filled system
Bimetal type
INDICATOR AND WARNING LIGHTS
NOEHC-B
Items Specifications
Turn signal indicator lights
W 1.4 (74)
High beam indicator light W 1.4 (74)
Door-ajar warning light W 1.4 (74)
Fasten seat belt indicator light W 1.4 (74)
Brake warning light W 1.4 (74)
Charging warning light W 1.4 (74)
4WD indicator light W 1.4 (74)
EGR warning light W 1.4 (74)
Oil pressure warning light W 1.4 (74)
A/T oil temperature warning light
W 1.4 (74)
Overdrive indicator light
W 1.4 (74)
Free-wheeling hub indicator light W 1.4 (74)
NOTE
The values in parentheses denote SAE grade numbers.
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METERS AND GAUGES -Troubleshooting 8-127
BRAKE WARNING LIGHT
Inspection items
Other inspection
items
Symptom


When the ignition key is at ON (without starting the
engine) the indicator fails to illuminate
Starting the engine does not make the indicator go
off (when the parking brake is not engaged) t 0 0
c
The indicator does not illuminate when the parking
brake is on, when the brake fluid falls below the
regulation volume
a a Co
NOTE
Number in circle indicates inspection sequence.
EGR WARNING LIGHT
U
5
P
W
0
Co When the ignition key is at ON (without starting the engine) the indicator
fails to illuminate
0 The EGR warning indicator fails to illuminate after the car has travelled
every 50,000 miles (Light bulb is OK.)
Even when the reset switch is turned over the light does not go off 0 0
0
I
NOTE
Number in circle indicates inspection sequence.
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METERS AND GAUGES - Indicators and Warning Lights 8-141
INDICATORS AND WARNING
LIGHTS
Symbol
Operation
Turn signal indicator
+e3 This indicator flashes, as do the same side of turn-signal light
flashes. If the turn-signal light is burnt out, the blinking of
indicator slows down.
This indicator is common with hazard light.
0
High beam indicator
- This indicator illuminates when the headlights are on high
= beam.
=
* Door-ajar warning light
This warning light comes on when the door is either open or
not completely closed.
4 Fasten seat belt indicator
This indicator goes on for four to eight seconds when the
ignition key is in “ON” position, even if the driver has fastened
his seat belt.
BRAKE
Brake warning light
This warning light comes on when the ignition key is in “ON”
position, and goes off after the engine has started. This
warning light comes on when the parking brake is applied
or brake fluid level falls less than the specific level.
III Charging warning light This warning light comes on when the ignition key is in
- + “ON” position, and goes off after the engine has started.
This warning light comes on when the drive belt breaks
or the trouble occurs in the charging system.
Oil pressure warning light This warning light comes on when the ignition key is in “ON”
P position, and goes off after the engine has started. This
warning light comes on when the oil fails or the trouble
occurs in the oil circulating system.
00
Overdrive indicator
This indicator will illuminates when the overdrive control
OFF
switch is switched to the “OFF” position.
68R0133
A/T
A/T oil temperature warning light This A/T oil temperature warning light comes on when
TEMP automatic transmission fluid temperature becomes abnor-
mally high.
68WO68
Free-wheeling hub indicator
YEL This indicator comes on when the automatic free-wheeling
hubs are locked.
68WO80
z4 4WD indicator This indicator will light up when the transfer case shift lever is
shifted to the four wheel driving position (either the “4H” or the
“4L” position) and the ignition key is in the “ON” position.
CHECK
EGR
EGR warning light The EGR warning light will illuminate every 50,000 miles of
driving. When this occurs, bring the vehicle to an authorized
dealter to have the EGR system checked.
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