torque MITSUBISHI MONTERO 1991 Manual Online
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: MONTERO, Model: MITSUBISHI MONTERO 1991Pages: 1333, PDF Size: 24.61 MB
Page 1179 of 1333
initially, lock nut and adjustment rod may rotate together.
6) Back off outer section 2-2 3/4 turns. Rotate outer section
to right and inner section to left until inner section is free of lock
nut. Tighten lock nut by hand until it contacts piston. Using torque
wrench, tighten lock nut to 18-23 ft. lbs. (25-32 N.m).
7) Remove adapter and kickdown servo wrench. Install new "O"
ring in groove around switch. Install switch and snap ring.
TRANSMISSION THROTTLE CONTROL
MIRAGE
1) On all other models, ensure throttle lever is in curb idle
position. Engine must be at normal operating temperature.
2) On all models, raise cover "B" of throttle cable upward to
expose nipple. See Fig. 3. Loosen lower cable bracket mounting bolt.
Move lower cable bracket until distance between nipple and top of
cover "A" on throttle cable is .02-.06" (.5-1.5 mm).
3) Tighten lower cable bracket mounting bolt to 108-126 INCH
lbs. (12-14 N.m). With throttle lever in wide open throttle position,
pull cable upward to ensure some cable free play exists.
Fig. 3: Adjusting Throttle Cable (Mirage)
Courtesy of Mitsubishi Motor Sales of America.
CAUTION: On Pickup, always adjust throttle control cable
whenever idle is adjusted.
Page 1184 of 1333
1) Neutral safety switch is located under shift lever
console. Set shift lever so pin at end of rod is positioned correctly.
See Fig. 10 .
2) Using an ohmmeter, check continuity between Black/Yellow
wires when neutral safety switch is moved back and forth. Mark
bracket.
3) Tighten neutral safety switch mounting screws so clearance
between switch and selector lever is .1" (2.5 mm).
Fig. 10: Adjusting Neutral Safety Switch (Montero)
Courtesy of Mitsubishi Motor Sales of America.
PICKUP
Neutral safety switch is part of transmission-mounted neutral
safety/back-up light switch assembly, and is non-adjustable.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
Application Ft. Lbs. (N.m)
Drain Plug
Transaxle/Transmission
Montero ................................. 13-17 (18-23)
All Other Models ........................ 22-25 (30-35)
Transfer Case ............................ 22-25 (30-35)
INCH Lbs. (N.m)
Oil Filter/Screen Bolt
Except Montero & Pickup ................ 48-60 (5.4-6.8)
Montero ................................ 43-52 (4.9-5.9)
Pickup ........................................ 35 (4.0)
Oil Pan Bolt
Eclipse & Montero ...................... 36-42 (4.0-4.8)
Pickup ........................................ 156 (18)
All Other Models ..................... 84-108 (9.5-12.2)
\
\
\
\
\
\
Page 1187 of 1333
![MITSUBISHI MONTERO 1991 Manual Online KM200 ................................... 3.6 (1.7)
KM201 ................................... 3.8 (1.8)
3000GT (AWD) .............................. 5.0 (2.4)
\](/img/19/57332/w960_57332-1186.png "MITSUBISHI MONTERO 1991 Manual Online KM200 ................................... 3.6 (1.7)
KM201 ................................... 3.8 (1.8)
3000GT (AWD) .............................. 5.0 (2.4)
\")
KM200 ................................... 3.6 (1.7)
KM201 ................................... 3.8 (1.8)
3000GT (AWD) .............................. 5.0 (2.4)
\
\
\
\
\
\
TRANSFER CASE REFILL CAPACITIES TABLE \
\
\
\
\
Application Pts. (L)
Eclipse .............................. 1.5 (0.7)
Montero & Pickup ..................... 4.7 (2.2)
Eclipse .............................. 1.5 (0.7)
Galant ............................... 1.3 (0.6)
Montero & Pickup ..................... 4.6 (2.2)
3000GT ................................. .6 (.3)
\
\
\
\
\
SELECT CABLE ADJUST
GALANT, MIRAGE & SIGMA
1) With transaxle select lever in Neutral, move gearshift
lever into 4th gear. It may be necessary to depress clutch pedal.
2) Loosen selector cable adjuster nuts (inside of vehicle).
See Fig. 2 . With select lever in Neutral, adjust select cable end
until eye fits easily over select lever pin. Tighten adjuster nuts.
SHIFT CABLE & GEARSHIFT LEVER ADJUST
GALANT, MIRAGE & SIGMA
1) With transaxle select lever in Neutral, move gearshift
lever into 4th gear. It may be necessary to depress clutch pedal.
2) Loosen shift cable adjuster nuts (inside of vehicle) and
disconnect cable end from shift lever pin. Tilt gearshift lever into
4th gear position until it touches stopper. See Fig. 3. Hold lever in
this position and adjust shift lever cable so cable aligns with shift
lever pin.
3) Move shift lever between 3rd, Neutral and 4th gear
positions. Shift lever-to-stopper clearances should be equal on both
sides of lever. See Fig. 3. If clearances "A" and "B" are not equal,
readjust shift cable. Road test vehicle to ensure proper adjustment
and smooth shifting.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
\
\
\
\
\
Application Ft. Lbs. (N.m)
Drain Plug & Filler Plug
Eclipse, Galant & Mirage ............. 22-25 (30-34)
Montero, Pickup ..................... 22-25 (30-34)
4WD 3.0L ............................ 40-61 (54-83)
Precis & 3000GT ................................ ( 1)
( 1) - Information is not available from manufacturer.
\
\
\
\
\
\
Page 1207 of 1333
![MITSUBISHI MONTERO 1991 Manual Online ENGINES \
\
\
\
\
\
\](/img/19/57332/w960_57332-1206.png "MITSUBISHI MONTERO 1991 Manual Online ENGINES \
\
\
\
\
\
\")
ENGINES \
\
\
\
\
\
\
High Oil Improper grade of oil Replace with proper oil
Pressure Oil pressure relief valve Eliminate binding
stuck closed
Oil pressure sender or Replace sender or gauge
gauge faulty
\
\
\
\
\
\
\
Noisy Main Inadequate oil supply Check oil delivery to
Bearings main bearings
Excessive main bearing Replace main bearings,
clearance See ENGINES
Excessive crankshaft end Replace crankshaft, See
play ENGINES
Loose flywheel or torque Tighten attaching bolts
converter
Loose or damaged vibration Tighten or replace
damper vibration damper
Crankshaft journals Re-grind crankshaft
out-of-round journals
Excessive belt tension Loosen belt tension
\
\
\
\
\
\
\
Noisy Connecting Excessive bearing clearance Replace bearing, See
Rods or missing bearing ENGINES
Crankshaft rod journal Re-grind crankshaft
out-of-round journal
Misaligned connecting rod Remove rod or cap and
or cap realign
Incorrectly tightened rod Remove and re-tighten
bolts rod bolts
\
\
\
\
\
\
\
Noisy Pistons Excessive piston-to-bore Install larger pistons,
and Rings clearance See ENGINES
Bore tapered or out-of-round Rebore block
Piston ring broken Replace piston rings,
See ENGINES
Piston pin loose or seized Replace piston pin, See
ENGINES
Connecting rods misaligned Realign connecting rods
Ring side clearance too Replace with larger or
loose or tight smaller rings
Carbon build-up on piston Remove carbon
\
\
\
\
\
\
\
Noisy Valve Worn or bent push rods Replace push rods, See
Train ENGINES
Worn rocker arms or bridged Replace push rods, See
pivots ENGINES
Dirt or chips in valve Remove lifters and
lifters remove dirt/chips
Excessive valve lifter Replace valve lifters,
leak-down See ENGINES
Valve lifter face worn Replace valve lifters,
See ENGINES
Broken or cocked valve replace or reposition
springs springs
Too much valve stem-to-guide Replace valve guides,
clearance See ENGINES
Valve bent Replace valve, See
ENGINES
Loose rocker arms Retighten rocker arms,
See ENGINES
Excessive valve seat Reface valve seats, See
run-out ENGINES
Page 1302 of 1333
toe-in is not within specification, remove clips. Turn tie rods or
turnbuckles the same amount, but in opposite directions. Recheck toe-
in.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE \
\
\
\
\
\
Application Ft. Lbs. (N.m)
Shock Absorber-To-Crossmember Nut
Montero, Pickup & Ram-50 ............ 10-13 (14-18)
Shock Absorber-To-Lower Arm Bolt
Montero ............................. 11-16 (15-22)
Pickup & Ram-50 ........................... 10 (14)
Upper Arm Shaft To Crossmember
Montero, Pickup & Ram-50 ........... 72-87 (98-118)
Wheel Lug Nut
Colt Vista
Aluminum Wheels ................... 65-80 (88-108)
Steel Wheels ....................... 50-57 (68-77)
Eclipse, Pickup, Ram-50,
Stealth & 3000GT ................ 87-101 (118-137)
Montero ............................ 72-87 (98-118)
All Others ......................... 65-80 (88-108)
\
\
\
\
\
\
WHEEL ALIGNMENT SPECIFICATIONS
WHEEL ALIGNMENT SPECIFICATIONS TABLE (COLT, COLT 200, MIRAGE, SUMMIT) \
\
\
\
\
\
\
Application Preferred Range
Camber (Degrees)
Front ....................... 0 .................... -1/2 to 1/2
Rear ..................... -11/16 .............. -13/16 to -3/16
Caster (Degrees) ........... 2 5/16 ........... 1 13/16 to 2 13/16\
Toe-In (In. (mm))
Front .................... 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Rear ..................... 0 (0) ...... -3/16 to 3/16 (-5 to 5\
)
Toe-In (Degrees)
Front ...................... 0 .................... -1/4 to 1/4
Rear ....................... 0 .................... -3/8 to 3/8
\
\
\
\
\
\
\
WHEEL ALIGNMENT SPECIFICATIONS TABLE (COLT VISTA) \
\
\
\
\
\
\
Application Preferred Range
Two Wheel Drive
Camber (Degrees)
Front ..................... 7/16 .............. -1/16 to 15/16.
Rear ..................... -9/16 .................. -1 1/8 to 0
Caster (Degrees) .......... 13/16 ................ 5/16 to 15/16\
Toe-In (In. (mm))
Front & Rear ............. 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Toe-In (Degrees)
Front & Rear ............... 0 .................... -1/4 to 1/4
Toe-Out on Turns (Degrees)
Inner .................... 37 3/4 ....................... .....
Outer ................... 30 11/16 ...................... .....
Four Wheel Drive