wheel MITSUBISHI MONTERO 1998 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 966 of 1501
Tighten wheel lug nuts to 72-87 ft. lbs. (100-120 N.m).
BATTERY SPECIFICATIONS
CAUTION: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See
COMPUTER RELEARN PROCEDURES article in the GENERAL
INFORMATION Section.
Battery is maintenance-free and does not normally require
additional water. However, under severe conditions it is advisable to
check battery fluid periodically. Use only distilled water to fill
battery cell should it become necessary to add water. Charge condition
can be checked by a visual test indicator on top of battery.
CAUTIONS & WARNINGS
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
NOTE: See the AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT
Section.
Modifications or improper maintenance, including incorrect
removal and installation of the Supplemental Restraint System (SRS),
can adversely affect system performance. DO NOT cover, obstruct or
change the steering wheel horn pad in any way, as such action could
cause improper function of the system. Use only plain water when
cleaning the horn pad. Solvents or cleaners could adversely affect the
air bag cover and cause improper deployment of the system.
WARNING: Service on or around Air Bag System Components or Wiring must
be preformed only by an authorized Suzuki dealer. Please
observe all WARNINGS and SERVICE PRECAUTIONS.
WARNING: Technical service work must be started at least 90 seconds
after the ignition switch is turned to the LOCK position and
the cable is disconnected from the battery.
WARNING: Never attempt to disassemble or repair the passenger air
bag (inflator) module. If any abnormality is found, be sure
to replace it with new one as an assembly.
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all warnings and service precautions. See
appropriate AIR BAG RESTRAINT SYSTEM article in the
ACCESSORIES/SAFETY EQUIPMENT section.
CAUTION: Disconnect negative battery cable before servicing any air
bag system, steering column or passenger side dash
component. After any repair, turn ignition key to the ON
position from passenger's side of vehicle in case of
accidental air bag inflation
AIR CONDITIONING SERVICING
WARNING: Avoid breathing R-134a refrigerant and PAG lubricant vapors,
exposure may irritate eyes, nose and throat. To remove
R-134a from system use R-134a recycling equipment that meets
Page 967 of 1501
SAE J2210 specifications. If accidental system discharge
occurs, ventilate work area before resuming service.
WARNING: R-134a service equipment or vehicle A/C systems SHOULD NOT
be pressure tested or leak tested with compressed air. Some
mixtures of air/R134a have shown to be combustible at
elevated pressures. These mixtures are dangerous and may
cause fire and/or explosions. See AIR CONDITIONING SERVICE
article in GENERAL INFORMATION section.
AIR CLEANER FILTER
WARNING: Operating the engine with the air cleaner off can cause you
or others to be burned. The air cleaner not only cleans the
air, it stops flame if the engine backfires. Do not drive
with it off, and be careful working on the engine with the
air cleaner off.
ANTI-LOCK BRAKE SYSTEM
The anti-lock brake system contains electronic equipment that
can be susceptible to interference caused by improperly installed or
high output radio transmitting equipment. Since this interference
could cause the possible loss of the anti-lock braking capability,
such equipment should be installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS
observe the following cautions:
* DO NOT attempt to bleed hydraulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES Section.
* DO NOT mix tire sizes. As long as tires remain close to the
original diameter, increasing the width is acceptable.
Rolling diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* Use ONLY recommended brake fluids. DO NOT use silicone brake
fluids in an ABS-equipped vehicle.
AUTOMATIC TRANSAXLE SERVICE
WARNING: Make certain that no fluid is spilled when the transaxle
fluid is inspected, or when fluid is added soon after
driving (since the engine is hot). If the fluid spills onto
the exhaust manifold, there is danger of fire.
BATTERY SERVICE
WARNING: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See COMPUTER
RELEARN PROCEDURES article in GENERAL INFORMATION section.
WARNING: Batteries produce flammable hydrogen gas. Keep flames and
sparks away from the battery or and explosion may occur.
Never smoke when working in the vicinity of the battery.
WARNING: When checking or servicing the battery, disconnect the
negative cable. Be careful not to cause a short circuit by
Page 971 of 1501
2 - 10 Amp (Red)
Radio
3 - 10 Amp (Red)
Heater Relay
4 - 10 Amp (Red)
4A/T
5 - 20 Amp (Yellow)
Front & Rear Air Conditioner
6 - 10 Amp (Red)
Turn Signals
7 - 10 Amp (Red)
Meters
8 - 10 Amp (Red)
Horn
9 - 15 Amp (Light Blue)
Wiper
10 - 10 Amp (Red)
Power Window Control
11 - 10 Amp (Red)
Four Wheel Drive System, Overdrive Control (Vehicles With
Automatic Transmission Only)
12 - 15 Amp (Light Blue)
Power Door Locks
13 - 10 Amp (Red)
Doom Light, Clock
14 - 15 Amp (Light Blue)
Backup Lights
15 - 15 Amp (Light Blue)
Stoplights
16 - 25 Amp
Heater
17 - 15 Amp (Light Blue)
Accessory Socket
18 - 10 Amp (Red)
Rear Heater
19 - Spare Fuse
ENGINE COMPARTMENT
Fig. 4: Engine Compartment Fusible Links
Courtesy of Mitsubishi Motor Sales of America.
Page 999 of 1501
2) Disconnect air intake hose and vacuum hoses. Remove air
hose and air outlet housing. Remove heat protectors. Disconnect
exhaust pipe. Remove power steering oil pump and bracket. Remove
engine hanger bracket. Disconnect oil inlet pipe.
3) Disconnect engine coolant hoses and tubes from
turbocharger. Remove exhaust manifold nuts and bolts. Remove exhaust
manifold and gaskets. Disconnect oil pressure and return pipes. Remove
turbocharger and exhaust manifold assembly. Separate turbocharger from
exhaust manifold.
Removal (3000GT - Front)
1) Disconnect negative battery cable. Drain engine oil and
coolant. Remove radiator. Disconnect exhaust pipe. Remove air intake
hose, air hoses and air pipe. Remove generator and belt. Remove oil
dipstick guide.
2) Remove heat protector. Disconnect front heated oxygen
sensor connector. Remove oil return pipe. Remove turbocharger support
bracket, and remove turbocharger from exhaust manifold.
Removal (3000GT - Rear)
1) Disconnect battery cables, and remove battery. Drain
engine oil and cooling system. Remove accelerator cable. Remove air
hose, air pipe and heat protectors. Disconnect clutch booster vacuum
hose. Remove air intake hoses and EGR pipe. Disconnect heated oxygen
sensor connectors.
2) Remove oil pipe and EGR valve. Disconnect exhaust fitting,
and remove rear heat protector. Remove oil return pipe. Remove
turbocharger assembly.
Inspection (All Models)
Check turbine and compressor wheels for cracking and other
damage. Ensure turbine and compressor wheels turn smoothly. Check for
oil leakage from turbocharger assembly. Check for proper wastegate
valve operation. See I - SYSTEM/COMPONENT TESTS article.
CAUTION: Apply light coat of oil to inner surface of flared area on
water pipe (flare nut fitting) before connecting to engine.
Installation (All Models)
1) To install, reverse removal procedure. Before oil pipe
flare nut (above turbocharger) is installed, pour clean engine oil
into turbocharger oil pipe installation hole. Ensure oil and air hoses
are properly installed and securely clamped.
2) Use NEW gaskets. Adjust accelerator cable (if necessary).\
Refill engine oil and coolant. Check for oil and coolant leaks.
Tighten all bolts to specification. See TORQUE SPECIFICATIONS.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE\
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Applications Ft. Lbs. (N.m)
Coolant Pipe-To-Turbocharger Banjo Bolt .......... 31 (42)
EGR Valve ........................................ 16 (22)
Engine Coolant Temperature Sensor ................ 22 (30)
Exhaust Manifold-To-Engine Nuts ............ 18-21 (24-29)
Exhaust Manifold-To-Turbocharger Bolts ..... 40-47 (54-64)
Exhaust Pipe Bolts ......................... 21-36 (29-49)
Fuel Filter Line ................................. 27 (36)
Fuel Tank Drain Plug ....................... 11-18 (15-24)
Fuel Tank Nuts ............................. 15-21 (20-29)
Page 1009 of 1501
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - HYUNDAI](/img/19/57333/w960_57333-1008.png "MITSUBISHI MONTERO 1998 Service Manual \
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - HYUNDAI")
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - HYUNDAI (1994-98) \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Control Module
* Steering Column Clockspring
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Inspect & If
* Any Seat Belt In Use At Time Of Collision
Damaged, Replace
* Steering Column
Component
* Steering Wheel
(Even If Air
* Wiring Harness
Bag Did Not
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt SRS wiring repairs. If SRS
wiring or harness connectors are faulty,
replace faulty wiring harness.
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INFINITI (1990-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - INFINITI (1990-98) \
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Model Year (1) Location Inspection Table
G20 ......... 1993-96 ........... D/P ............... INFINITI-2
I30 ........... 1998 .......... D/P, SI ............. INFINITI-1
1997 ............ D/P ............... INFINITI-1
1996 ............ D/P ............... INFINITI-2
J30 ........... 1997 ............ D/P ............... INFINITI-1
1994-96 ........... D/P ............... INFINITI-2
1993 ............ D/P ............... INFINITI-3
M30 ......... 1990-92 ............ DS ............... INFINITI-3
Q45 ........... 1998 .......... D/P, SI ............. INFINITI-1
1997 ............ D/P ............... INFINITI-1
1994-96 ........... D/P ............... INFINITI-2
1990-93 ............ DS ............... INFINITI-3
QX4 ......... 1997-98 ........... D/P ............... INFINITI-1
( 1) - Location Definitions: D/P = Driver's & Passenger's Side,
DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - INFINITI-1 \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Control Unit, Diagnosis
* Satellite Sensor ( 1)
* Seat Belt Pretensioners ( 2)
Page 1010 of 1501
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* Side Air Bag Module ( 1)
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Inspect & If
* Center Pillar Inner ( 1)
Damaged, Replace
* Instrument Panel
Component
* Seat ( 1)
(Even If Air
* Seat Belt Pretensioners ( 2)
Bag Did Not
* Spiral Cable
Deploy)
* Steering Wheel
* Wiring Harnesses
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Comments
* Inspect all SRS components for dents,
deformities or rust.
* After repairs are completed, check AIR BAG
warning light to ensure system is functioning
properly.
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1) - On side of impact.
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2) - Except I30 and QX4.
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INSPECTION PROCEDURES TABLE - INFINITI-2 \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Control Unit, Diagnosis
* Instrument Panel
* Seat Belt Pretensioners ( 1)
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Inspect & If
* All Sensors ( 2)
Damaged, Replace
* Spiral Cable
Component
* Steering Wheel
(Even If Air
* Wiring Harnesses
Bag Did Not
Deploy)
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Comments
* Inspect all SRS components for dents,
deformities or rust.
* After repairs are completed, check AIR BAG
warning light to ensure system is functioning
properly.
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1) - Except I30.
(
2) - Except 1996 I30, 1995-96 J30 and 1995-96 Q45.
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INSPECTION PROCEDURES TABLE - INFINITI-3 \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Control Unit, Diagnosis
* Sensors In Affected Collision Area
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Inspect & If
* All Sensors
Damaged, Replace
* Spiral Cable
Component
* Steering Wheel
(Even If Air
* Wiring Harnesses
Bag Did Not
Deploy)
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Comments
* Inspect all SRS components for dents,
deformities or rust.
Page 1013 of 1501
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Deployment
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Inspect & If
* Arming Sensor
Damaged, Replace
* Coil Assembly
Component
* Diagnostic Energy Reserve Module (DERM)
(Even If Air
* Forward Sensor
Bag Did Not
* Instrument Panel-To-Steering Column
Deploy) Reinforcement
* Knee Pad
* Passenger Compartment Sensor
* Steering Column
* Wiring Harness & Brackets
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Comments
* If any components are damaged or bent, they
must be replaced.
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KIA (1995-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - KIA (1995-98) \
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Model Year (1) Location
Sephia .............. 1996-98 ...................... D/P
1995 1/2 ..................... D/P
Sportage ............ 1996-98 ...................... D/P
( 1) - Location Definitions: D/P = Driver's & Passenger's
Side, DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - KIA (1995-98) \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
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Inspect & If
* Air Bag Diagnosis Control Unit
Damaged, Replace
* Clockspring
Component
* Impact Sensors Sensor Mountings ( 1)
(Even If Air
* Steering Column
Bag Did Not
* Steering Wheel
Deploy)
* Wiring Harness
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Comments
* After repairs a completed, ensure Warning
Light is functioning properly.
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1) - 1995 1/2 Sephia only.
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LEXUS (1990-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - LEXUS (1990-98) \
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Model Year (1) Location Inspection Table
ES250 ....... 1990-91 ........... DS ................... LEXUS-6
ES300 ......... 1998 .......... D/P, SI ................ LEXUS-3
1997 ............ D/P .................. LEXUS-1
1994-96 ........... D/P .................. LEXUS-4
1992-93 ........... DS ................... LEXUS-5
GS300 ......... 1998 .......... D/P, SI ................ LEXUS-3
1993-97 . .......... D/P .................. LEXUS-4
GS400 ......... 1998 .......... D/P, SI ................ LEXUS-3
LS400 ....... 1997-98 ......... D/P, SI ................ LEXUS-3
1995-96 ........... D/P .................. LEXUS-1
1993-94 ........... D/P .................. LEXUS-4
1990-92 ........... DS ................... LEXUS-6
LX450 ....... 1996-97 ........... D/P .................. LEXUS-1
LX470 ......... 1998 ............ D/P .................. LEXUS-2
SC300 ....... 1996-98 ........... D/P .................. LEXUS-1
1993-95 ........... D/P .................. LEXUS-4
1992 ............. DS ................... LEXUS-5
SC400 ....... 1996-98 ........... D/P .................. LEXUS-1
1993-95 ........... D/P .................. LEXUS-4
1992 ............. DS ................... LEXUS-5
( 1) - Location Definitions: D/P = Driver's & Passenger's Side,
DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - LEXUS-1 \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Air Bag Sensor Assembly
* Front Seat Belt Pretensioners ( 1)
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Inspect & If
* Glove Compartment Door ( 2)
Damaged, Replace
* Instrument Panel
Component
* Instrument Panel Reinforcement
(Even If Air
* Spiral Cable
Bag Did Not
* Steering Wheel
Deploy)
* Wiring Harness & Connectors
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Comments
* If any components are damaged or bent, they
must be replaced.
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1) - 1995 LS400 only.
(
2) - 1997 ES300, 1996 LS400 and 1996-97 LX450 only.
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INSPECTION PROCEDURES TABLE - LEXUS-2 \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Air Bag Sensor Assembly
* Front Air Bag Sensors
* Seat Belt Pretensioner
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Inspect & If
* Instrument Panel
Damaged, Replace
* Instrument Panel Reinforcement
Component
* Seat Belt Pretensioner
Page 1015 of 1501
(Even If Air * Spiral Cable Steering Wheel
Bag Did Not
* Wiring Harness & Connectors
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt wiring harness repairs.
Replace entire wiring harness.
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INSPECTION PROCEDURES TABLE - LEXUS-3 \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Air Bag Sensor Assembly
* Seat Belt Pretensioner ( 1)
* Side Air Bag Modules
* Side Air Bag Sensor Assembly
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Inspect & If
* Glove Compartment Door ( 2)
Damaged, Replace
* Instrument Panel Instrument Panel
Component Reinforcement
(Even If Air
* Seat Belt Pretensioner ( 1)
Bag Did Not
* Spiral Cable
Deploy)
* Steering Wheel
* Wiring Harness & Connectors
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt wiring harness repairs.
Replace entire wiring harness.
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(
1) - Except 1997 LS400.
(
2) - 1997 LS400 only.
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INSPECTION PROCEDURES TABLE - LEXUS-4 \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Center Air Bag Sensor Assembly
* Front Air Bag Sensors
* Front Seat Belt Tensioners ( 1)
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Inspect & If
* Glove Compartment Door ( 2)
Damaged, Replace
* Instrument Panel
Component
* Instrument Panel Reinforcement
(Even If Air
* Spiral Cable
Bag Did Not
* Steering Wheel
Deploy)
* Wiring Harness & Connectors
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Comments
* If any components are damaged or bent, they
must be replaced.
* Wiring for Front Air Bag Sensors can be
repaired following manufacturer's
instructions.
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1) - 1993-95 GS300 and 1993-94 LS400.
(
2) - Except 1994-95 SC300 and SC400.
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Page 1016 of 1501
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INSPECTION PROCEDURES TABLE - LEXUS-5 \
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Action Component or System
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Replace After
* Air Bag Module
Deployment
* Center Air Bag Sensor Assembly
* Front Air Bag Sensors
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\b \
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Inspect & If
* Spiral Cable
Damaged, Replace
* Steering Wheel
Component
* Wiring Harness & Connectors
(Even If Air
Bag Did Not
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
* Wiring for Front Air Bag Sensors can be
repaired following manufacturer's
instructions.
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INSPECTION PROCEDURES TABLE - LEXUS-6 \
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Action Component or System
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Replace After
* Air Bag Module
Deployment
* Front Air Bag Sensors
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\b \
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Inspect & If
* Center Air Bag Sensor Assembly
Damaged, Replace
* Spiral Cable
Component
* Steering Wheel
(Even If Air
* Wiring Harness & Connectors
Bag Did Not
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
* Wiring for Front Air Bag Sensors can be
repaired following manufacturer's
instructions.
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MAZDA (1990-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - MAZDA (1990-98) \
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Model Year (1) Location Inspection Table
Miata ........ 1995-97 ........... D/P ................. MAZDA-1
1994 ............. D/P ................. MAZDA-2
1990-93 ........... DS .................. MAZDA-2
Millenia ..... 1995-98 ........... D/P ................. MAZDA-1
MPV .......... 1996-98 ........... D/P ................. MAZDA-1
1995 ............. DS .................. MAZDA-1
1994 ............. DS .................. MAZDA-2
MX-3 ......... 1994-95 ........... D/P ................. MAZDA-2
MX-6 ......... 1995-98 ........... D/P ................. MAZDA-1
1994 ............. D/P ................. MAZDA-2
1993 ............. DS .................. MAZDA-2