oil MITSUBISHI MONTERO 1998 Service Manual

90,000 MILE (144,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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SERVICE 
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 Ball Joints With Grease Nipple (
6) 
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 Propeller Shaft Joints (
6) 
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INSPECT 
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 Fuel Hoses (
3) 
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 Drive Belt (For Generator, Water Pump, Power Steering Pump) 
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 Manual Transmission Oil 
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 Transfer Oil 
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 Disc Brake Pads (
4) 
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 Brake Hoses (
4) 
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 Ball Joint & Steering Linkage Seals (
3) 
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 Drive Shaft Boots (
4) 
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 Exhaust System (
3) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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 Engine Coolant 
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 Automatic Transmission Fluid 
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 Rear Axle Oil 
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 Air Cleaner Filter 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every 2 years. 

(
4) - Or inspect every year. 

(
5) - Or change every 2 years. 

(
6) - Or lubricate grease every 2 years. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  

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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 
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Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
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Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
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Brake Fluid  All  DOT 3 Or DOT 4 
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Rear Axle  All API Classification GL-5

  Or Higher (
2) 
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Transfer Case All API Classification GL-4

  SAE 75W-85W Or 75W-90 
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures 

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used 

in temperatures below -30 F (-34 C). 
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FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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Engine  Drained; With Reserve Tank  10 Qts. (9.5L) 

Coolant   
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Automatic  Drained  8.9 Qts. (8.5L) 

Transmission   
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Manual  Drained  3.3 Qts. (3.2L) 

Transmission   
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Rear Axle  Drained  3.3 Qts. (3.2L) 
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Transfer Case Drained  2.6 Qts. (2.5L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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97,500 MILE (156,000 KM) NORMAL SERVICE
97,500 MILE (156,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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 REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 
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FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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105,000 MILE (168,000 KM) NORMAL SERVICE
105,000 MILE (168,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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INSPECT 
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 Disc Brake Pads (
3) 
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 Brake Hoses (
3) 
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 Drive Shaft Boots (
3) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

 (3) - Or inspect every year. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
\b
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Brake Fluid  All  DOT 3 Or DOT 4 
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 
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FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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112,500 MILE (187,500 KM) NORMAL SERVICE
112,500 MILE (187,500 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
\b
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
\b
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
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 \
\



Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
\b
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 
\b
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 FLUID CAPACITIES 
\b
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Item  Condition  Specification (1) 
\b
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

\b
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 Oil Cooler  0.32 Qts. (0.3L) 
\b
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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120,000 MILE (200,000 KM) NORMAL SERVICE
120,000 MILE (200,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
\b
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SERVICE 
\b
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 Ball Joints With Grease Nipple (
6) 
\b
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 Propeller Shaft Joints (
6) 
\b
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INSPECT 
\b
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 Fuel Hoses (
3) 
\b
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 Fuel System (Tank, Pipe Line, Connection & Fuel Tank Filler 

 Tube Cap) (
3) 
\b
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 Evaporative Emission Control System (Except Evaporative 

 Emission Canister) (
7) 
\b
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 Drive Belt (For Generator, Water Pump, Power Steering Pump) 
\b
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 Manual Transmission Oil 
\b
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 Transfer Oil 
\b
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 Disc Brake Pads (
4) 
\b
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 Brake Hoses (
4) 
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 Ball Joint & Steering Linkage Seals (
3) 
\b
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 Drive Shaft Boots (
4) 
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 Exhaust System (
3) 
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 Distributor Cap & Rotor (
7) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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  Engine Coolant 
\b
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 Automatic Transmission Fluid 
\b
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 Rear Axle Oil 
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 Spark Plugs 
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 Timing Belt (
9) 
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 Ignition Cables (
8) 
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 Air Cleaner Filter 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every 2 years. 

(
4) - Or inspect every year. 

(
5) - Or change every 2 years. 

(
6) - Or lubricate grease every 2 years. 

(
7) - Or inspect every 5 years. 

(
8) - Or replace every 5 years. 

(
9) - For California & Massachusettes, this maintenance is 

recommended but not required. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
\
\
\
 \
\



Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
\b
\
 \
\
\
 \
\
\



Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 
\b
\
 \
\
\
 \
\
\



Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
\b
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 \
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\
 \
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Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
\b
\
 \
\
\
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Brake Fluid  All  DOT 3 Or DOT 4 
\b
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 \
\
\
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Rear Axle  All API Classification GL-5

  Or Higher (
2) 
\b
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Transfer Case All API Classification GL-4

  SAE 75W-85W Or 75W-90 
\b
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures 

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used 

in temperatures below -30 F (-34 C). 
\b
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FLUID CAPACITIES 
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 Item  Condition  Specification (1) 
\b
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 \
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 \
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
\
\
 \
\



 Oil Filter  0.32 Qts. (0.3L) 

\b
\
\
\
 \
\



 Oil Cooler  0.32 Qts. (0.3L) 
\b
\
 \
\
\
 \
\
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Engine  Drained; With Reserve Tank  10 Qts. (9.5L) 

Coolant   
\b
\
 \
\
\
 \
\
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Automatic  Drained  8.9 Qts. (8.5L) 

Transmission   
\b
\
 \
\
\
 \
\
\



Manual  Drained  3.3 Qts. (3.2L) 

Transmission   
\b
\
 \
\
\
 \
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Rear Axle  Drained  3.3 Qts. (3.2L) 
\b
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Transfer Case Drained  2.6 Qts. (2.5L) 
\b
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
\f
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\
\


LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE
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Material  Condition  Specification 
\b
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\
 \
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Engine Oil Ambient Temperature Less Than  SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
\
\
\
 \
\



Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
\b
\
 \
\
\
 \
\
\



Power  All Automatic Transmission 

Steering   Fluid DEXRON II 

Fluid   
\b
\
 \
\
\
 \
\
\



Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 
\b
\
 \
\
\
 \
\
\



Transfer Case All API Classification GL-4

  SAE 75W-85W Or 75W-90 
\b
\
 \
\
\
 \
\
\



Front Axle  All API Classification GL-5

  Or Higher (
2) 
\b
\
 \
\
\
 \
\
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Clutch Fluid  All  DOT 3 Or DOT 4 
\b
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 \
\
\
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Hook Lock  All  Multipurpose Grease 

Catch, Door   NLGI Grade 2 

Lock Strikers  

Seat Adjust-   

ers, Backdoor  

Lock, Parking  

Brake Cable   

Mechanism   
\b
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 Front Wheel  All  Multipurpose Grease 

Bearings   NLGI Grade 2 Or 

  Equivalent 
\b
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 \
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Door Hinges, All  Engine Oil 

Back Door   

Hinges   
\b
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 \
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\
 \
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A/C  All  HFC-134a 

Refrigerant   
\b
\
 \
\
\
 \
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Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
\b
\
 \
\
\
 \
\
\



Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
\b
\
 \
\
\
 \
\
\



Brake Fluid  All  DOT 3 Or DOT 4 
\b
\
 \
\
\
 \
\
\



Rear Axle  All API Classification GL-5

  Or Higher (
2) 
\b
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\
\
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\





(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures 

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used 

in temperatures below -30 F (-34 C). 
\f
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FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1)
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Item  Condition  Specification 
\b
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 \
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 \
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
\
\
 \
\



 Oil Filter  0.32 Qts. (0.3L) 

\b
\
\
\
 \
\



 Oil Cooler  0.32 Qts. (0.3L) 
\b
\
 \
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Power  Drained  1.1 Qts. (1.0L) 

Steering   
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Automatic  Drained  8.9 Qts. (8.5L) 

Transmission   
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Manual  Drained  3.3 Qts. (3.2L) 

Transmission   
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Transfer Case Drained  2.6 Qts. (2.5L) 
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Front Axle  Drained  1.3 Qts. (1.2L) 
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Rear Axle  Drained  3.3 Qts. (3.2L) 
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A/C  Drained  27 oz (760 g) 

Refrigerant   
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Fuel Tank  Capacity  24 gal (92L) 

STARTER
1998 Mitsubishi Montero
1998 STARTING & CHARGING SYSTEMS
Mitsubishi - Starters
Diamante, Eclipse, Galant, Mirage, Montero, Montero Sport,
3000GT
DESCRIPTION & OPERATION
Starter is a conventional 12-volt, 4-pole brush-type motor,
with direct or gear reduction drive. Starter-mounted solenoid shifts
overrunning clutch and pinion into flywheel when starter is energized.
TROUBLE SHOOTING
NOTE: See TROUBLE SHOOTING article in the GENERAL INFORMATION
section.
ON-VEHICLE TESTING
TROUBLE SHOOTING
1) If starter motor does not operate at all:
* Check starter coil.
* Check electrical connections.
* Check clutch pedal position switch (M/T).
* Check starter relay (M/T).
* Check park/neutral position switch (A/T).
2) If starter motor does not stop, check starter magnetic
switch solenoid.
STARTER RELAY
Diamante, Galant & Montero
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 2. See WIRING DIAGRAMS.
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 1 and another jumper wire from negative battery
terminal to relay terminal No. 2. Continuity should exist between
relay terminals No. 3 and 4. Replace relay as necessary.
Eclipse (A/T With Theft Alarm)
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 2. See WIRING DIAGRAMS.
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 1 and another jumper wire from negative battery
terminal to relay terminal No. 2. Continuity should exist between
relay terminals No. 3 and 4. Replace relay as necessary.
Eclipse (A/T Without Theft Alarm)
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 3. See WIRING DIAGRAMS.
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 1 and another jumper wire from negative battery

Eclipse
Without Theft Alarm ........................ Behind Center Of Dash
With Theft Alarm .... Under Left Of Instrument Panel, On Relay Box
Galant ................................... Inside Right Front Fender
Mirage .......................... In Left Underhood Fuse/Relay Block
Montero ...................................... Behind Center Of Dash
Montero Sport ................... In Left Underhood Fuse/Relay Block
3000GT ......................... In Right Underhood Fuse/Relay Block









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Fig. 1: Identifying Starter Relay Connector Terminals (3000GT)
Courtesy of Chrysler Corp.
BENCH TESTING
* PLEASE READ THIS FIRST *
CAUTION: Perform tests in less than 10 seconds to prevent damage to
coil.
NO-LOAD TEST
1) Install starter in soft-jawed vise. Connect starter in
series with a fully-charged 12-volt battery. Connect a 100-amp ammeter
and carbon pile rheostat in series with positive battery post and
starter motor terminal. See Fig. 2.
2) Install voltmeter across starter motor. Adjust carbon pile
rheostat to full resistance. Connect cable from starter motor body to
negative battery terminal. Adjust carbon pile rheostat to proper test
voltage. Ensure maximum amperage is as specified and starter rotates