ad blue MITSUBISHI MONTERO 1998 User Guide
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 278 of 1501
1) Using a fused jumper wire, connect battery voltage to
condenser fan motor 4-pin connector terminal No. 1 (Blue wire).
Connect ground to connector to terminal No. 4 (Black wire). Fan motor
should operate with no abnormal noises or interferences. Repair or
replace components as necessary. If no problems exist, go to next
step.
2) Using a fused jumper wire, connect battery voltage to
condenser fan motor 4-pin connector terminal No. 3 (Blue/White wire).
When terminal No. 2 (Black wire) is connected to ground, condenser fan\
should operate faster. Replace condenser fan if operation is not as
specified. Ensure there are no abnormal noises or interferences during
fan operation.
Condenser Fan Motor (Galant)
1) Using a fused jumper wire, connect battery voltage to
condenser fan motor 4-pin connector terminal No. 1 (Blue wire).
Connect ground to connector to terminal No. 2 (Black wire). Fan motor
should operate with no abnormal noises or interferences. Repair or
replace components as necessary. If no problems exist, go to next
step.
2) Using a fused jumper wire, connect battery voltage to
condenser fan motor 4-pin connector terminal No. 3 (Blue/White wire).
When terminal No. 4 (Black wire) is connected to ground, condenser fan\
should operate faster. Replace condenser fan if operation is not as
specified. Ensure there are no abnormal noises or interferences during
fan operation.
Condenser Fan Motor (Mirage)
Disconnect radiator fan motor 2-pin connector. Ground fan
motor 2-pin connector terminal No. 2 (Black/Blue wire). Using a fused
jumper wire, connect battery voltage to 2-pin connector terminal No. 1
(Black/Orange wire). See WIRING DIAGRAMS. Fan motor should operate
with no abnormal noises or interferences. Repair or replace components
as necessary.
Condenser Fan Motor (Montero & Montero Sport)
Disconnect radiator fan motor 2-pin connector. Ground fan
motor 2-pin connector terminal No. 1 (Blue/Black wire). Using a fused
jumper wire, connect battery voltage to 2-pin connector terminal No. 2
(Blue/White wire). See WIRING DIAGRAMS. Fan motor should operate with
no abnormal noises or interferences. Repair or replace components as
necessary.
Condenser Fan Motor (1997 3000GT)
1) Disconnect both condenser fan motor 2-pin connectors
located on driver side of radiator. Ground fan motor 2-pin connector
terminal No. 2 (Black wire). Using a fused jumper wire, connect
battery voltage to 2-pin connector terminal No. 1 (Blue wire). See
WIRING DIAGRAMS . Fan motor should operate with no abnormal noises or
interferences. Repair or replace components as necessary. If no
problems exist, go to next step.
2) Ground fan motor 2-pin connector terminal No. 2
(Blue/Black wire). Using a fused jumper wire, connect battery voltage
to 2-pin connector terminal No. 1 (Blue/White wire). See
WIRING DIAGRAMS . Fan motor should operate with no abnormal noises or
interferences. Repair or replace components as necessary.
Condenser Fan Motor (1998 3000GT)
1) Disconnect condenser fan motor 3-pin connector located on
driver-side of radiator. Ground fan motor 2-pin connector terminal No.
3 (Black wire). Using a fused jumper wire, connect battery voltage to
3-pin connector terminal No. 1 (Blue/White wire). See WIRING DIAGRAMS.
Fan motor should operate with no abnormal noises or interferences.
Page 279 of 1501
Repair or replace components as necessary. If no problems exist, go to
next step.
2) Ground fan motor 3-pin connector terminal No. 3 (Black
wire). Using a fused jumper wire, connect battery voltage to 3-pin
connector terminal No. 2 (Blue wire). See WIRING DIAGRAMS. Fan motor
should operate with no abnormal noises or interferences. Repair or
replace components as necessary.
Engine Coolant Temperature (ECT) Sensor
Remove ECT sensor from vehicle. Suspend sensor in water so
that sensor does not touch container. Slowly heat water. Using an
ohmmeter, check sensor continuity as temperature increases. Replace
ECT sensor if resistance is not as specified. See
ENGINE COOLANT TEMPERATURE SENSOR RESISTANCE table.
ENGINE COOLANT TEMPERATURE SENSOR RESISTANCE
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Temperature F (C) Ohms
Diamante, Eclipse 2.0L Turbo & 2.4L
32 (0) ................................................. 5100-6500\
68 (20) ................................................ 2100-2700\
104 (40) ................................................ 900-1300\
176 (80) ................................................. 260-360\
Eclipse Non-Turbo
77 (25) ................................................. 900-1100\
212 (100) ................................................ 600-800\
Galant & Mirage
68 (20) ................................................ 2100-2700\
176 (80) ................................................. 260-360\
Montero
68 (20) ................................................ 2130-2610\
176 (80) ................................................. 258-322\
Montero Sport
68 (20) ................................................ 2100-2700\
176 (80) ................................................. 260-360\
3000GT
32 (0) ...................................................... 5800\
68 (20) ..................................................... 2400\
104 (40) .................................................... 1100\
176 (80) ..................................................... 300\
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Electric Cooling Fan Relay (Diamante, Eclipse, Galant &
Mirage)
1) Remove radiator fan motor relay from relay box located at
right side of engine compartment. Check for continuity between relay
terminals No. 1 and 3. If continuity exists, go to next step. If
continuity does not exist, replace cooling fan relay. See Fig. 8.
2) Using a fused jumper wire, connect battery voltage to
cooling fan relay terminal No. 1. Using another jumper wire, connect
cooling fan relay terminal No. 3 to battery ground. With cooling fan
relay energized, there should be continuity between cooling fan relay
terminals No. 4 and 5. With cooling fan relay not energized, there
should be no continuity between terminals No. 4 and 5. If continuity
does not exist as specified, replace cooling fan relay. See Fig. 8.
Electric Cooling Fan Relay (Montero, Montero Sport & 3000GT)
1)Remove relay from relay box in engine compartment relay
box. Check for continuity between relay terminals No. 2 and 4. If
continuity exists, go to next step. If continuity does not exist,
replace cooling fan relay. See Fig. 9.
2) Using a fused jumper wire, connect battery voltage to
Page 323 of 1501
Main Switch
1) In each switch position, continuity should be present
between terminals No. 2 and 7 for switch illumination. See Fig. 8.
When switch is moved to Neutral position, continuity should be present
between terminals No. 1 and 4.
2) When switch is moved to ON position, continuity should be
present between terminals No. 4 and 5. Connect battery voltage to
terminal No. 5 and ground terminal No. 4.
3) Battery voltage should be present on terminal No. 1 when
main switch is moved to ON position. Replace main switch if it does
not test as specified.
PARK/NEUTRAL SWITCH TEST
Disconnect switch connector. Shift transmission into Neutral
position. Continuity should be present between terminals No. 5
(Black/Blue wire) and No. 6 (Blue/Black wire). See Fig. 7. If
continuity is not present, adjust park/neutral switch. If switch is
adjusted properly, replace switch.
VACUUM PUMP TEST
1) Disconnect vacuum pump connector A-105. Resistance should
be 50-60 ohms between terminals No. 1 and 2 and terminals No. 1 and 3.
See Fig. 6 . Ensure solenoid valve makes operating noise when battery
voltage is applied between terminals No. 1 and 2 and terminals No. 1
and 3.
2) If solenoid valve does not operate, replace vacuum pump
assembly. Apply battery voltage and ground between terminals No. 1 and
4. Motor should operate. Replace vacuum pump if motor does not
operate.
VEHICLE SPEED SENSOR TEST
Remove speed sensor from transmission. Connect speed sensor,
resistor (3000-10,000 ohms) and battery. See Fig. 34. Using a
voltmeter, ensure voltage pulses on and off 4 times per revolution of
speedometer shaft. Replace sensor if voltage is not as specified.
Fig. 34: Testing Vehicle Speed Sensor
Courtesy of Mitsubishi Motor Sales of America
SELF-DIAGNOSTIC SYSTEM
Page 367 of 1501
spacer, pinion front shim(s) and front pinion bearing. DO NOT install
oil seal at this time. Install pinion companion flange, washer and
retaining nut. Tighten nut to 137 ft. lbs. (190 N.m).
2) Using INCH-lb. torque wrench, check pinion rotating torque
without pinion oil seal. See PINION ROTATING TORQUE SPECIFICATIONS
table. Adjust rotating torque by replacing drive pinion front shims or
spacer. Once correct rotating torque is obtained, install oil seal.
Coat seal lip with grease.
3) Install pinion flange so alignment marks are correct.
Apply light coat of grease to flange washer contact area. Install NEW
retaining nut. Check pinion rotating torque with pinion oil seal
installed. Rotating torque must be within specification. See
PINION ROTATING TORQUE SPECIFICATIONS table.
Side Bearing Installation
1) Using Bearing Installer (MB990802-01), install bearings o\
n
differential case. Select 2 side bearing adjusting shims thinner than
those removed. Shims must be equal in thickness on both sides. Install
shims on each side of case assembly. Install case assembly in
differential carrier housing.
2) Push case assembly fully to one side of carrier. Using 2
feeler gauges (feeler gauges 180 degrees opposed), measure clearance
between carrier and side bearing. Remove shims from one side of
differential carrier.
3) Measure thickness of shims removed. Add .002" (.05 mm) to\
50% of measured clearance and then add thickness measurement of
removed shim. This is thickness of new shim that should be installed
on each side of case. Install equal thickness shims on each side of
case assembly.
NOTE: Ensure zero clearance exists between gear carrier and
adjusting shim.
4) Install side bearing shims and differential case assembly
in differential carrier. Using brass drift, tap shims to fit them to
side bearing outer race. Install bearing caps. Tighten bolts to
specification. See TORQUE SPECIFICATIONS . Check ring gear backlash.
Ring Gear Backlash
1) Lock drive pinion in place. Using dial indicator, check
ring gear backlash at heel of ring gear tooth. Measure at 4 locations
of ring gear. Gear backlash should be .004-.006" (.10-.15 mm).
2) If backlash is not within specification, change side
bearing adjusting shims and recheck backlash. See
GEAR TOOTH CONTACT PATTERNS article in GENERAL INFORMATION. Check gear
tooth contact using Prussian Blue.
CAUTION: When changing shims, total thickness of all shims must
remain constant to ensure correct bearing preload.
Ring Gear Runout
Using dial indicator, measure runout at back side of ring
gear. Runout should not exceed .002" (.05 mm). If runout is excessive,\
change ring gear-to-differential case mounting position. Ensure ring
gear mounting bolts are tightened to correct specification. Recheck
runout. Install cover and gasket.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
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Application Ft. Lbs. (N.m)\
Page 376 of 1501
![MITSUBISHI MONTERO 1998 User Guide .060 (1.52) .................................................... Red\
.067 (1.70) ................................................. Purple\
.073 (1.85) .........................................](/img/19/57333/w960_57333-375.png "MITSUBISHI MONTERO 1998 User Guide .060 (1.52) .................................................... Red\
.067 (1.70) ................................................. Purple\
.073 (1.85) .........................................")
.060 (1.52) .................................................... Red\
.067 (1.70) ................................................. Purple\
.073 (1.85) ................................................... Blue\
.079 (2.01) ................................................. Yellow\
.085 (2.16) ................................................ Neutral\
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DIFFERENTIAL ASSEMBLY (CONVENTIONAL)
Pre-Disassembly Inspection
1) Secure differential assembly in appropriate holder. Secure
drive pinion from turning. Mount dial indicator on case and check ring
gear backlash at 4 positions. See Fig. 6. Backlash should be .005-.
007" (.13-.18 mm).
2) Remount dial indicator and measure ring gear runout. See
Fig. 7 . On all models, runout should not exceed .002" (.05 mm).
Remount dial indicator and measure pinion gear backlash on models
without limited slip differential. See Fig. 8. Secure side gear from
turning with wedge. Backlash should be 0-.003" (0-.08 mm). Pinion gear\
backlash service limit is .008" (.20 mm).
3) Check gear tooth contact pattern between ring gear and
drive pinion gear. Apply Prussian Blue to both surfaces of ring gear
teeth. Insert brass rod between differential housing and carrier
assembly to provide resistance while turning drive pinion.
4) Turning resistance of drive pinion should be 28-33 INCH
lbs. (2.5-3.0 N.m). Rotate drive pinion until ring gear completes one
revolution. Reverse direction of rotation and return to original
starting point. Check wear pattern. See GEAR TOOTH CONTACT PATTERNS
article in GENERAL INFORMATION.
5) On Montero models with differential lock, connect air
supply hose with pressure gauge and regulator to actuator air pipe.
Apply 4 psi (.28 kg/cm
) of pressure. Using Adapter Shaft (MB990992),
turn side gear on one side of carrier assembly only. Locking mechanism
should engage. To disengage, release air pressure and turn side gear
1/4-1/2 turn.
6) With lock mechanism engaged, measure turning torque of
drive pinion. Turning torque should not be less than 36 ft. lbs. (50
N.m). With lock mechanism disengaged, turning torque should not be
more than 36 ft. lbs. (50 N.m).
Fig. 6: Measuring Ring Gear Backlash
Courtesy of Mitsubishi Motor Sales of America.
Page 399 of 1501
Scan Tool Method (3000GT)
Turn ignition off. Connect scan tool to DLC. Follow scan tool
manufacturer's instructions. Turn ignition on. Perform ON/OFF
operation of each door lock or power window switch. If scan tool
buzzer sounds once, ECU input signal to corresponding switch circuit
is normal.
Voltmeter Method (3000GT)
Using Diagnostic Trouble Code Check Harness (MB991529),
connect harness to DLC terminals No. 4 and 5. Connect voltmeter to
harness. Turn ignition on. Perform ON/OFF operation of each door lock
or power window switch. If voltmeter pointer moves once, ECU input
signal from corresponding switch circuit is normal.
COMPONENT TESTS
* PLEASE READ THIS FIRST *
NOTE: If after all testing procedures are completed, system is not
functioning properly, substitute with a known-good ETACS-ECU
and retest.
DOOR LOCK ACTUATOR
Left Front Door (Montero & 3000GT)
1) Access left front door lock actuator. See
DOOR LOCK ACTUATOR R & I under REMOVAL & INSTALLATION. Disconnect
harness connector. Set actuator in LOCK position. Connect positive
lead of 12-volt power source to actuator terminal No. 1 (Blue/Red
wire) on Montero or terminal No. 3 (Blue/Red wire) on 3000GT. See
WIRING DIAGRAMS . Actuator should move to UNLOCK position when terminal
No. 3 (White/Black wire) on Montero or terminal No. 1 (Blue/Black
wire) on 3000GT is connected to ground.
2) With actuator set in UNLOCK position, connect positive
lead of 12-volt power source to actuator terminal No. 3 (White/Black
wire) on Montero or terminal No. 1 (Blue/Black wire) on 3000GT. See
WIRING DIAGRAMS . Actuator should move to LOCK position when terminal
No. 1 (Blue/Red wire) on Montero or terminal No. 3 (Blue/Red wire) o\
n
3000GT is connected to ground.
3) On 3000GT, check for continuity between actuator terminals
No. 2 (Brown/Yellow wire) and No. 4 (Black wire). See WIRING DIAGRAMS.
Continuity should be present with actuator set in UNLOCK position.
Continuity should not be present with actuator set to LOCK position.
Right Front Door (Montero & 3000GT)
1) Access right front door lock actuator. See
DOOR LOCK ACTUATOR R & I under REMOVAL & INSTALLATION. Disconnect
harness connector. Set actuator in LOCK position. Connect positive
lead of 12-volt power source to actuator terminal No. 3 (Blue/Red
wire) on Montero or terminal No. 1 (Blue/Red wire) on 3000GT. See
WIRING DIAGRAMS . Actuator should move to UNLOCK position when terminal
No. 1 (White/Black wire) on Montero or terminal No. 3 (Blue/Black
wire) on 3000GT is connected to ground.
2) With actuator set in UNLOCK position, connect positive
lead of 12-volt power source to actuator terminal No. 1 (White/Black
wire) on Montero or terminal No. 3 (Blue/Black wire) on 3000GT. See
WIRING DIAGRAMS . Actuator should move to LOCK position when terminal
No. 3 (Blue/Red wire) on Montero or terminal No. 1 (Blue/Red wire) o\
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3000GT is connected to ground.
3) On 3000GT, check for continuity between actuator terminals
No. 2 (Brown wire) and No. 4 (Black wire). See WIRING DIAGRAMS.
Continuity should be present with actuator set in UNLOCK position.
Page 400 of 1501
Continuity should not be present with actuator set to LOCK position.
Left Rear Door (Montero)
1) Access and disconnect harness from left rear door lock
actuator. See DOOR LOCK ACTUATOR R & I under REMOVAL & INSTALLATION.
Set actuator in LOCK position. Connect positive lead of 12-volt power
source to actuator terminal No. 3 (Blue/Red wire). See WIRING DIAGRAMS
. Actuator should move to UNLOCK position when terminal No. 1
(Blue/Black wire) is connected to ground.
2) With actuator set in UNLOCK position, connect positive
lead of 12-volt power source to actuator terminal No. 1 (Blue/Black
wire). See WIRING DIAGRAMS . Actuator should move to LOCK position when
terminal No. 3 (Blue/Red wire) is connected to ground.
Right Rear Door (Montero)
1) Access and disconnect harness from right rear door lock
actuator. See DOOR LOCK ACTUATOR R & I under REMOVAL & INSTALLATION.
Set actuator in LOCK position. Connect positive lead of 12-volt power
source to actuator terminal No. 1 (Blue/Black wire). See
WIRING DIAGRAMS . Actuator should move to UNLOCK position when terminal
No. 3 (Blue/Red wire) is connected to ground.
2) With actuator set in UNLOCK position, connect positive
lead of 12-volt power source to actuator terminal No. 3 (Blue/Red
wire). See WIRING DIAGRAMS . Actuator should move to LOCK position when
terminal No. 1 (Blue/Black wire) is connected to ground.
DOOR LOCK POWER RELAY
1) Remove door lock relay. See COMPONENT LOCATIONS. Check for
continuity between relay terminals No. 1, 3 and 5, and terminals No.
4, 7 and 8. See RELAY TERMINAL IDENTIFICATION table. Continuity should
be present.
2) Apply positive battery voltage to relay terminal No. 7 and
ground to terminals No. 4 and 8. Check for continuity between relay
terminals No. 1 and 2, and terminals No. 2 and 3. See
RELAY TERMINAL IDENTIFICATION table. Continuity should be present.
Replace relay if continuity is not as specified.
RELAY TERMINAL IDENTIFICATION TABLE
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Application & Harness
Terminal No. Wire Color
Montero
1 ........................................... Blue/Green
2 ............................................ Red/White
3 .......................................... Blue/Orange
4 ............................................ Black/Red
5 ................................................ Black
7 ............................................ Red/Black
8 ......................................... Black/Yellow
3000GT (Relays No. 1 & 2)
1 ........................................... Blue/Black
2 ............................................ Red/Black
3 ............................................. Blue/Red
4 .......................................... Brown/White
5 ................................................ Black
7 ............................................ Red/Black
8 ........... Brown/Blue (No. 1) Or Yellow/Black (No. 2)
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DOOR LOCK CYLINDER SWITCH
Page 401 of 1501
Montero
1) Disconnect door lock cylinder switch connector. Set door
lock switch in UNLOCK position. Continuity should be present between
switch terminals No. 1 (Black/Blue wire) and No. 2 (Black wire).
2) Set door lock switch in LOCK position. Continuity should
be present between switch terminals No. 2 (Black wire) and No. 3
(Black/Red wire). Continuity should not be present in any of the
terminals with switch in OFF position.
3000GT (Left Side)
1) Disconnect door lock cylinder switch connector. Set door
lock switch in LOCK position. Continuity should be present between
switch terminals No. 2 (Black wire) and No. 3 (Light Green/White
wire).
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 1 (Green/Blue wire) and No. 2
(Black wire). Continuity should not be present in any of the terminals\
with switch in OFF position.
3000GT (Right Side)
1) Disconnect door lock cylinder switch connector. Set door
lock switch in LOCK position. Continuity should be present between
switch terminals No. 1 (Green/White wire) and No. 2 (Black wire).
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 2 (Black wire) and No. 3
(Green/White wire). Continuity should not be present in any of the
terminals with switch in OFF position.
DOOR LOCK SWITCH
Main Switch (Montero)
1) Remove door lock switch from door. Set door switch in LOCK
position. Continuity should be present between switch terminals No. 5
and 12. See Fig. 1.
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 10 and 12.
3) Set door lock switch in OFF position. Continuity should
not be present in any terminals. Replace main door lock switch if
continuity is not as specified.
Main Switch (3000GT W/Power Window)
1) Disconnect door lock switch connector. Set door lock
switch in LOCK position. Continuity should be present between switch
terminals No. 6 and 7. See Fig. 3.
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 5 and 6. Continuity should not
be present in any of the terminals with switch in OFF position.
Main Switch (3000GT W/O Power Window)
1) Disconnect door lock switch connector. Set door lock
switch in LOCK position. Continuity should be present between switch
terminals No. 2 and 3. See Fig. 5.
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 2 and 5. Continuity should not
be present in any of the terminals with switch in OFF position.
Sub-Switch (Montero)
1) Remove switch from door. Set door switch in LOCK position.
Continuity should be present between switch terminals No. 1 and 2. See
Fig. 2 .
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 2 and 3.
3) Set door lock switch in OFF position. Continuity should
Page 405 of 1501
NOTE: Testing information for RKE control unit is not available
from manufacturer at time of publication. See
PIN VOLTAGE TESTS .
NOTE: If after all testing procedures are completed, system is not
functioning properly, replace unit with a known-good keyless
entry control unit and retest.
POWER DOOR LOCK CONTROL UNIT
Montero (W/O Remote Keyless Entry)
1) Remove power door lock control unit. See
COMPONENT LOCATIONS . Apply battery voltage to control unit terminal
No. 8 (Red/Yellow wire). See WIRING DIAGRAMS.
2) Jumper control unit terminals No. 4 (Black wire), No. 5
(Blue/White wire), and No. 7 (Black/Yellow wire) to battery negative\
terminal. Connect an analog voltmeter between ground and terminal No.
3 (Blue/Red wire). Set voltmeter to DC volts.
3) Remove jumper from control unit terminal No. 5 or 7.
Voltmeter needle should deflect.
4) Jumper control unit terminals No. 4 (Black wire) and No. \
5
(Blue/White wire) to ground. Connect voltmeter between ground and
terminal No. 3 (Blue/Red wire). Jumper control unit terminal No. 7
(Black/Yellow wire) to ground. Voltmeter needle should deflect.
5) Jumper control unit terminal No. 4 (Black wire) to ground\
.
Connect voltmeter between ground and control unit terminal No. 3
(Blue/Red wire). Jumper control unit terminal No. 7 (Black/Yellow
wire) to ground. Voltmeter needle should not deflect.
6) Check if voltage is present between battery ground and
control unit terminals No. 2 (Black/Blue wire) and No. 6 (Black/Red
wire). Battery voltage should be present. If circuits do not test as
specified, replace door lock control unit.
BACK DOOR (LIFTGATE) LOCK ACTUATOR
Montero
Access door lock actuator. See DOOR LOCK ACTUATOR R & I under
REMOVAL & INSTALLATION. Disconnect back door actuator harness
connector. Remove actuator if needed. Connect positive lead of 12-volt
power source to actuator connector. Actuator should operate when
negative lead contacts actuator housing. Replace actuator as needed.
PIN VOLTAGE TESTS
Page 432 of 1501
not leaking ............ 2 . Suggest replacement of CV boot.
Cage broken ............. A ... Require repair or replacement
of CV joint.
Housing damaged to the
extent that it no longer
performs its intended
function ............... A ........... (1) Require repair or
replacement of CV joint.
Housing worn to the extent
that it no longer performs
its intended function .. A ........... ( 1) Require repair or
replacement of CV joint.
Holes elongated ......... A ............ Require replacement.
Internal parts binding .. A .. Require repair or replacement.
Internal parts worn ..... A .. Require repair or replacement.
Lubricant missing ....... C ... Require cleaning, inspection,
and repacking of CV joint.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
( 1) - Housing assembly may appear blue in color from normal
manufacturing process of heat-treating the housing.
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DIP STICK TUBES
DIP STICK TUBE INSPECTION \
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Condition Code Procedure
Broken .................. A .. Require repair or replacement.
Checkball missing ....... C .. Suggest repair or replacement.
Cracked ................. A .. Require repair or replacement.
Hold down bracket
broken ................. A .. Require repair or replacement.
Hold down bracket
missing ................ C ............ Require replacement.
Leaking ................. A .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
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DIP STICKS (FLUID LEVEL INDICATORS)
DIP STICK (FLUID LEVEL INDICATOR) INSPECTION \
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Condition Code Procedure
Application incorrect ... B ............ Require replacement.
Broken .................. A ............ Require replacement.
Compressed .............. A .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Modified ................ A ............ Require replacement.
Stretched ............... A .. Require repair or replacement.
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DOWEL PINS, GUIDES AND PILOT HOLES
DOWEL PIN, GUIDE AND PILOT HOLE INSPECTION \
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