transmission oil MITSUBISHI MONTERO 1998 Owner's Manual

 LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 
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FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

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1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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60,000 MILE (96,000 KM) NORMAL SERVICE
60,000 MILE (96,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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SERVICE 
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 Ball Joints With Grease Nipple (
6) 
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 Propeller Shaft Joints (
6) 
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INSPECT 
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 Fuel Hoses (
3) 
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 Fuel System (Tank, Pipe Line, Connection & Fuel Tank Filler 

 Tube Cap) (
3) 
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 Evaporative Emission Control System (Except Evaporative 

 Emission Canister) (
7) 
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 Drive Belt (For Generator, Water Pump, Power Steering Pump) 
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 Manual Transmission Oil 
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 Transfer Oil 
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 Disc Brake Pads (
4) 
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 Brake Hoses (
4) 
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 Ball Joint & Steering Linkage Seals (
3) 

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 Drive Shaft Boots (
4) 
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 Exhaust System (
3) 
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 Distributor Cap & Rotor (
7) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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 Engine Coolant 
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 Automatic Transmission Fluid 
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 Rear Axle Oil 
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 Spark Plugs 
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 Timing Belt (
9) 
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 Ignition Cables (
8) 
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 Air Cleaner Filter 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every 2 years. 

(
4) - Or inspect every year. 

(
5) - Or change every 2 years. 

(
6) - Or lubricate grease every 2 years. 

(
7) - Or inspect every 5 years. 

(
8) - Or replace every 5 years. 

(
9) - For California & Massachusettes, this maintenance is 

recommended but not required. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

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 \
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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 
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Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
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Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
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Brake Fluid  All  DOT 3 Or DOT 4 
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Rear Axle  All API Classification GL-5

  Or Higher (
2) 

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Transfer Case All API Classification GL-4

  SAE 75W-85W Or 75W-90 
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures 

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used 

in temperatures below -30 F (-34 C). 
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FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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Engine  Drained; With Reserve Tank  10 Qts. (9.5L) 

Coolant   
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Automatic  Drained  8.9 Qts. (8.5L) 

Transmission   
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Manual  Drained  3.3 Qts. (3.2L) 

Transmission   
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Rear Axle  Drained  3.3 Qts. (3.2L) 
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Transfer Case Drained  2.6 Qts. (2.5L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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67,500 MILE (108,000 KM) NORMAL SERVICE
67,500 MILE (108,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

90,000 MILE (144,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
\b
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SERVICE 
\b
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\
\
\
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\



 Ball Joints With Grease Nipple (
6) 
\b
 \
\
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\
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 Propeller Shaft Joints (
6) 
\b
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INSPECT 
\b
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 Fuel Hoses (
3) 
\b
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\
\
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 Drive Belt (For Generator, Water Pump, Power Steering Pump) 
\b
 \
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 Manual Transmission Oil 
\b
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 Transfer Oil 
\b
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 Disc Brake Pads (
4) 
\b
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 Brake Hoses (
4) 
\b
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 Ball Joint & Steering Linkage Seals (
3) 
\b
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 Drive Shaft Boots (
4) 
\b
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 Exhaust System (
3) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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 Engine Coolant 
\b
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 Automatic Transmission Fluid 
\b
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 Rear Axle Oil 
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 Air Cleaner Filter 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every 2 years. 

(
4) - Or inspect every year. 

(
5) - Or change every 2 years. 

(
6) - Or lubricate grease every 2 years. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
\b
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\



Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
\
\
\
 \
\



Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  

\b\
 \
\
\
 \
\
\



Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 
\b
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 \
\
\
 \
\
\



Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
\b
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 \
\
\
 \
\
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Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
\b
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 \
\
\
 \
\
\



Brake Fluid  All  DOT 3 Or DOT 4 
\b
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 \
\
\
 \
\
\



Rear Axle  All API Classification GL-5

  Or Higher (
2) 
\b
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\
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Transfer Case All API Classification GL-4

  SAE 75W-85W Or 75W-90 
\b
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures 

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used 

in temperatures below -30 F (-34 C). 
\b
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FLUID CAPACITIES 
\b
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Item  Condition  Specification (1) 
\b
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 \
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 \
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
\
\
 \
\



 Oil Filter  0.32 Qts. (0.3L) 

\b
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 \
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 Oil Cooler  0.32 Qts. (0.3L) 
\b
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 \
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Engine  Drained; With Reserve Tank  10 Qts. (9.5L) 

Coolant   
\b
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Automatic  Drained  8.9 Qts. (8.5L) 

Transmission   
\b
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\
\
 \
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Manual  Drained  3.3 Qts. (3.2L) 

Transmission   
\b
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Rear Axle  Drained  3.3 Qts. (3.2L) 
\b
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Transfer Case Drained  2.6 Qts. (2.5L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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97,500 MILE (156,000 KM) NORMAL SERVICE
97,500 MILE (156,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
\b
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 FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

\b
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 Oil Cooler  0.32 Qts. (0.3L) 
\b
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
\f
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120,000 MILE (200,000 KM) NORMAL SERVICE
120,000 MILE (200,000 KM) NORMAL SERVICE
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\
 
VERIFY 
\b
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Last Major Service Was Performed 
\b
\
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\
\
\
\
\




SERVICE 
\b
\
\
\
\
\
\
\



 Ball Joints With Grease Nipple (
6) 
\b
 \
\
\
\
\
\
\



 Propeller Shaft Joints (
6) 
\b
\
\
\
\
\
\
\




INSPECT 
\b
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\
\
\
\
\
\



 Fuel Hoses (
3) 
\b
 \
\
\
\
\
\
\



 Fuel System (Tank, Pipe Line, Connection & Fuel Tank Filler 

 Tube Cap) (
3) 
\b
 \
\
\
\
\
\
\



 Evaporative Emission Control System (Except Evaporative 

 Emission Canister) (
7) 
\b
 \
\
\
\
\
\
\



 Drive Belt (For Generator, Water Pump, Power Steering Pump) 
\b
 \
\
\
\
\
\
\



 Manual Transmission Oil 
\b
 \
\
\
\
\
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 Transfer Oil 
\b
 \
\
\
\
\
\
\



 Disc Brake Pads (
4) 
\b
 \
\
\
\
\
\
\



 Brake Hoses (
4) 
\b
 \
\
\
\
\
\
\



 Ball Joint & Steering Linkage Seals (
3) 
\b
 \
\
\
\
\
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\



 Drive Shaft Boots (
4) 
\b
 \
\
\
\
\
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 Exhaust System (
3) 
\b
 \
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\
\
\
\
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 Distributor Cap & Rotor (
7) 
\b
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REPLACE 
\b
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\
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\



 Engine Oil (
1) 
\b
 \
\
\
\
\
\
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 Engine Oil Filter (
2) 
\b
 \
\
\
\
\
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  Engine Coolant 
\b
 \
\
\
\
\
\
\



 Automatic Transmission Fluid 
\b
 \
\
\
\
\
\
\



 Rear Axle Oil 
\b
 \
\
\
\
\
\
\



 Spark Plugs 
\b
 \
\
\
\
\
\
\



 Timing Belt (
9) 
\b
 \
\
\
\
\
\
\



 Ignition Cables (
8) 
\b
 \
\
\
\
\
\
\



 Air Cleaner Filter 
\b
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\
\
\
\
\
\



(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every 2 years. 

(
4) - Or inspect every year. 

(
5) - Or change every 2 years. 

(
6) - Or lubricate grease every 2 years. 

(
7) - Or inspect every 5 years. 

(
8) - Or replace every 5 years. 

(
9) - For California & Massachusettes, this maintenance is 

recommended but not required. 
\b
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\
\
\
\
\
\




LUBRICATION SPECIFICATIONS 
\b
\
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\
\
\
\
\




Material  Condition  Specification 
\b
\
 \
\
\
 \
\
\



Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
\
\
\
 \
\



Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
\b
\
 \
\
\
 \
\
\



Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 
\b
\
 \
\
\
 \
\
\



Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
\b
\
 \
\
\
 \
\
\



Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
\b
\
 \
\
\
 \
\
\



Brake Fluid  All  DOT 3 Or DOT 4 
\b
\
 \
\
\
 \
\
\



Rear Axle  All API Classification GL-5

  Or Higher (
2) 
\b
\
 \
\
\
 \
\
\



Transfer Case All API Classification GL-4

  SAE 75W-85W Or 75W-90 
\b
\
\
\
\
\
\
\



(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures 

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used 

in temperatures below -30 F (-34 C). 
\b
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\
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\




FLUID CAPACITIES 
\b
\
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\
\
\
\
\


 Item  Condition  Specification (1) 
\b
\
 \
\
\
 \
\
\



Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
\
\
 \
\



 Oil Filter  0.32 Qts. (0.3L) 

\b
\
\
\
 \
\



 Oil Cooler  0.32 Qts. (0.3L) 
\b
\
 \
\
\
 \
\
\



Engine  Drained; With Reserve Tank  10 Qts. (9.5L) 

Coolant   
\b
\
 \
\
\
 \
\
\



Automatic  Drained  8.9 Qts. (8.5L) 

Transmission   
\b
\
 \
\
\
 \
\
\



Manual  Drained  3.3 Qts. (3.2L) 

Transmission   
\b
\
 \
\
\
 \
\
\



Rear Axle  Drained  3.3 Qts. (3.2L) 
\b
\
 \
\
\
 \
\
\



Transfer Case Drained  2.6 Qts. (2.5L) 
\b
\
\
\
\
\
\
\



(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
\f
\
\
\
\
\
\
\


LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE
\
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\
\
 
Material  Condition  Specification 
\b
\
 \
\
\
 \
\
\



Engine Oil Ambient Temperature Less Than  SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
\
\
\
 \
\



Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
\b
\
 \
\
\
 \
\
\



Power  All Automatic Transmission 

Steering   Fluid DEXRON II 

Fluid   
\b
\
 \
\
\
 \
\
\



Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 
\b
\
 \
\
\
 \
\
\



Transfer Case All API Classification GL-4

  SAE 75W-85W Or 75W-90 
\b
\
 \
\
\
 \
\
\



Front Axle  All API Classification GL-5

  Or Higher (
2) 
\b
\
 \
\
\
 \
\
\



Clutch Fluid  All  DOT 3 Or DOT 4 
\b
\
 \
\
\
 \
\
\



Hook Lock  All  Multipurpose Grease 

Catch, Door   NLGI Grade 2 

Lock Strikers  

Seat Adjust-   

ers, Backdoor  

Lock, Parking  

Brake Cable   

Mechanism   
\b
\
 \
\
\
 \
\
\


 Front Wheel  All  Multipurpose Grease 

Bearings   NLGI Grade 2 Or 

  Equivalent 
\b
\
 \
\
\
 \
\
\



Door Hinges, All  Engine Oil 

Back Door   

Hinges   
\b
\
 \
\
\
 \
\
\



A/C  All  HFC-134a 

Refrigerant   
\b
\
 \
\
\
 \
\
\



Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
\b
\
 \
\
\
 \
\
\



Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
\b
\
 \
\
\
 \
\
\



Brake Fluid  All  DOT 3 Or DOT 4 
\b
\
 \
\
\
 \
\
\



Rear Axle  All API Classification GL-5

  Or Higher (
2) 
\b
\
\
\
\
\
\
\





(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures 

from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used 

in temperatures below -30 F (-34 C). 
\f
\
\
\
\
\
\
\


FLUID CAPACITIES
FLUID CAPACITIES TABLE ( 1)
\
\
\
\
\
\
\
 
Item  Condition  Specification 
\b
\
 \
\
\
 \
\
\



Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
\
\
 \
\



 Oil Filter  0.32 Qts. (0.3L) 

\b
\
\
\
 \
\



 Oil Cooler  0.32 Qts. (0.3L) 
\b
\
 \
\
\
 \
\
\



Power  Drained  1.1 Qts. (1.0L) 

Steering   
\b
\
 \
\
\
 \
\
\



Automatic  Drained  8.9 Qts. (8.5L) 

Transmission   
\b
\
 \
\
\
 \
\
\



Manual  Drained  3.3 Qts. (3.2L) 

Transmission   
\b
\
 \
\
\
 \
\
\



Transfer Case Drained  2.6 Qts. (2.5L) 
\b
\
 \
\
\
 \
\
\



Front Axle  Drained  1.3 Qts. (1.2L) 
\b
\
 \
\
\
 \
\
\



Rear Axle  Drained  3.3 Qts. (3.2L) 
\b
\
 \
\
\
 \
\
\



A/C  Drained  27 oz (760 g) 

Refrigerant   
\b
\
 \
\
\
 \
\
\



Fuel Tank  Capacity  24 gal (92L) 

ARMATURE TEST
Ensure armature is not grounded. Place armature in growler.
Hold a thin steel blade parallel and just above armature while slowly
rotating armature in growler. A shorted armature will cause blade to
vibrate and be attracted to core. Using an ohmmeter, check continuity
between armature coil cores and commutator segments (small diameter
end of armature). Continuity should not exist. Check for continuity
between segments. Continuity should exist. Replace armature as
necessary.
BRUSH HOLDER TEST
Using an ohmmeter, check continuity between brush holder
plate and brush holder. Continuity should not exist. Replace brush
holder as necessary.
REMOVAL & INSTALLATION
NOTE: On Montero with A/T, it may be necessary to disconnect
transmission oil cooler line for starter removal.
Removal & Installation
Disconnect negative battery cable. If necessary, raise
vehicle on hoist. Remove starter mounting bolts and starter. To
install, reverse removal procedure.
OVERHAUL
Check commutator for out-of-round and proper amount of
undercut. Replace or repair armature if not within specification. See
STARTER SPECIFICATIONS table. Ensure brushes are not worn beyond wear
line (outer line closest to commutator contact surface). Check pinion
gap. See PINION GAP MEASUREMENT under BENCH TESTING. See Figs. 5 and
6.
Fig. 5: Exploded View Of Direct Drive Starter (Typical)
Courtesy of Mitsubishi Motor Sales of America