Egr MITSUBISHI MONTERO 1998 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 14 of 1501
![MITSUBISHI MONTERO 1998 Service Manual Accessory Mount Stay Bolt (Montero)
8 mm Bolt .............................................. 17 (23)\
10 mm Bolt ............................................. 36 (49)\
Cooling Fan Br](/img/19/57333/w960_57333-13.png "MITSUBISHI MONTERO 1998 Service Manual Accessory Mount Stay Bolt (Montero)
8 mm Bolt .............................................. 17 (23)\
10 mm Bolt ............................................. 36 (49)\
Cooling Fan Br")
Accessory Mount Stay Bolt (Montero)
8 mm Bolt .............................................. 17 (23)\
10 mm Bolt ............................................. 36 (49)\
Cooling Fan Bracket (Montero) ............................ 30 (41\
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Engine Hanger (Montero) .................................. 13 (17\
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Generator Bolt (Diamante) ................................ 15 (21\
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Generator Bolt (Montero)
8 mm Bolt .............................................. 15 (21)\
10 mm Bolt ............................................. 38 (51)\
Generator Bracket (Diamante)
8 mm Bolt .............................................. 35 (48)\
10 mm Bolt ............................................. 17 (23)\
Generator Pivot Nut (Diamante) ........................... 32 (44\
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Tensioner Pulley Nut ..................................... 37 (50)\
Tensioner Bracket Stay Bolt (Montero) .................... 18 (24\
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Intake Manifold & Fuel
Bracket (Montero) ........................................ 18 (24\
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ECT Sensor ............................................... 22 (30)\
Intake Manifold Nut ...................................... 15 (21)\
Thermostat Case .......................................... 14 (19)\
Water Inlet Fitting Bolt ................................. 14 (19)\
Water Outlet Fitting Bolt ................................ 14 (19)\
Water Passage (Montero) .................................. 14 (19\
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Heater Pipe Bolt (Diamante) .............................. 13 (18\
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Intake Plenum & Throttle Body
Air Intake Fitting Bolt & Nut (Montero) .................. 13 (18\
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EGR Pipe Bolt ............................................ 13 (18)\
EGR Pipe Flair Nut ....................................... 44 (59)\
EGR Valve Bolt ........................................... 16 (22)\
Intake Manifold Plenum (Diamante) ........................ 13 (18\
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Intake Manifold Plenum Stay Bolt
8 mm Bolt .............................................. 13 (18)\
10 mm Bolt ............................................. 27 (36)\
Water Outlet Fitting Bracket Bolt ........................ 14 (19)\
Bracket (Diamante) ....................................... 18 (24\
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Motor Mount Brackets
Bracket
8 mm Bolt .............................................. 16 (22)\
10 mm Bolt ............................................. 30 (41)\
12 mm Bolt ............................................. 55 (75)\
Oil Pan & Oil Pump
Drain Plug ............................................... 30 (40)\
Oil Cooler By-Pass Valve (Montero) ....................... 41 (55\
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Oil Filter Bolt (Montero) ................................ 15 (21\
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Oil Filter Bracket
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (40)\
Oil Screen
8 mm Bolt ............................................... 14 (19)\
Plug .................................................... 33 (45)\
Piston & Connection Rod
Connecting Rod Cap Nut ................................... 38 (52)\
Rocker Arms & Camshafts
Distributor Adapter Bolt (Diamante) ...................... 17 (23\
)
Rocker Arm Shaft Bolt .................................... 23 (31)\
Spark Plug ................................................. 18 (25)\
Timing Belt
Auto Tensioner Bolt ...................................... 18 (24)\
Camshaft Sprocket Bolt ................................... 65 (88)\
Idler Pulley Bolt ........................................ 32 (44)\
Tensioner Arm Bolt ....................................... 32 (44)\
Tensioner Pulley Bolt .................................... 36 (49)\
Water Pump Bolt (Montero) ................................ 18 (24\
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Page 26 of 1501
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ABBREVIATION DEFINITION
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B/P Backpressure
BAC By-Pass Air Control
BAP Barometric Absolute Pressure Sensor
BARO Barometric
BBDC Before Bottom Dead Center
BCM Body Control Module
BDC Bottom Dead Center
BHP Brake Horsepower
BLK Black
BLU Blue
BMAP Barometric & Manifold Absolute Pressure Sensor
BOO Brake On-Off Switch
BP Barometric Pressure sensor
BPS Barometric Pressure Sensor
BPT Backpressure Transducer
BRN Brown
BTDC Before Top Dead Center
BTU British Thermal Unit
BVSV Bimetallic Vacuum Switching Valve
Baro. Barometric
Batt. Battery
Bbl. Barrel (Example: 4-Bbl.)
Blst. Ballast
Blwr. Blower
Brkr. Breaker
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"C" ABBREVIATION TABLE
"C" ABBREVIATION TABLE \
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C Celsius (Degrees)
C(3) I Computer Controlled Coil Ignition
C(4) Computer Controlled Catalytic Converter
CANP Canister Purge solenoid
CARB California Air Resources Board
CAT Catalytic Converter
CB Circuit Breaker
CBD Closed Bowl Distributor
CBVV Carburetor Bowl Vent Valve
cc Cubic Centimeter
CCC Computer Command Control
CCD Computer Controlled Dwell
CCM Central Control Module
CCO Converter Clutch Override
CCOT Cycling Clutch Orifice Tube
CCW Counterclockwise
CDI Capacitor Discharge Ignition
CEC Computerized Engine Control
CFI Central Fuel Injection
CID Cubic Inch Displacement
CID Cylinder Identification sensor
CIS Continuous Injection System
CIS-E Continuous Injection System-Electronic
CKT Circuit
CLR Clear
CNG Compressed Natural Gas
Page 28 of 1501
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EAC Electric Assist Choke
EACV Electric Air Control Valve
EBCM Electronic Brake Control Module
ECA Electronic Control Assembly
ECAT Electronically Controlled Automatic Transaxle
ECM Electronic Control Module
ECT Engine Coolant Temperature Sensor
ECU Electronic Control Unit or Engine Control Unit
EDF Electric Drive Fan relay assembly
EDIS Electronic Distributorless Ignition System
EEC Electronic Engine Control
EECS Evaporative Emission Control System
EEPROM Electronically Erasable PROM
EFE Early Fuel Evaporation
EFI Electronic Fuel Injection
EGO Exhaust Gas Oxygen sensor (see HEGO)
EGR Exhaust Gas Recirculation system
EGRC EGR Control solenoid or system
EGRV EGR Vent solenoid or system
EMR Emission Maintenance Reminder Module
ESA Electronic Spark Advance
ESC Electronic Spark Control
EST Electronic Spark Timing
ETR Emergency Tensioning Retractor
EVAP Fuel Evaporative System
EVIC Electronic Vehicle Information Center
EVO Electronic Variable Orifice
EVP EGR Valve Position Sensor
EVR EGR Valve Regulator
EVRV Electronic Vacuum Regulator Valve
Elect. Electronic
Eng. Engine
Evap. Evaporative
Exc. Except
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"F" ABBREVIATION TABLE
"F" ABBREVIATION TABLE \
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F Fahrenheit (Degrees)
F/B Fuse Block
FBC Feedback Carburetor
FI Fuel Injector or Fuel Injection
FICD Fast Idle Control Device
FIPL Fuel Injector Pump Lever
FP Fuel Pump
FPM Fuel Pump Monitor
FPR-VSV Fuel Pressure Regulator Vacuum Switching Valve
FWD Front Wheel Drive
Fed. Federal
Ft. Lbs. Foot Pounds
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"G" ABBREVIATION TABLE
"G" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
Page 29 of 1501
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g grams
GND or GRND Ground
GRN Green
GRY Gray
Ga. Gauge
Gals. gallons
Gov. Governor
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"H" ABBREVIATION TABLE
"H" ABBREVIATION TABLE \
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H/D Heavy Duty
HAC High Altitude Compensation
HC Hydrocarbons
HEDF High Speed Electro Drive Fan relay or circuit
HEGO Heated Exhaust Gas Oxygen Sensor
HEGOG HEGO Ground circuit
HEI High Energy Ignition
HLDT Headlight
HO High Output
HP High Performance
HSC High Swirl Combustion
HSO High Specific Output
HTR Heater
HVAC Heating
Headlt. Headlight
Hg Mercury
Hgt. Height
Htr. Heater
Hz Hertz (Cycles Per Second)
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"I" ABBREVIATION TABLE
"I" ABBREVIATION TABLE \
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I.D. Inside Diameter
IAC Idle Air Control
IACV Idle Air Control Valve
IC Integrated Circuit
ID Identification
IDM Ignition Diagnostic Monitor
IGN Ignition system or circuit
ILC Idle Load Compensator
In. Hg Inches of Mercury
INCH Lbs. Inch Pounds
INFL REST Inflatable Restraint
INJ Injector or Injection
IP Instrument Panel
IPC Instrument Panel Cluster
ISA Idle Speed Actuator
ISC Idle Speed Control
ISS Idle Stop Solenoid
ITS Idle Tracking Switch
IVSV Idle Vacuum Switching Valve
Page 32 of 1501
![MITSUBISHI MONTERO 1998 Service Manual "P" ABBREVIATION TABLE
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"P" ABBREVIATION TABLE
"P" ABBREVIATION TABLE \
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"P" Park
P/C Printed Circuit
P/N Park/Neutral
P/S Power Steering
PAV Pulse Air Valve
PC-SOL Purge Control Solenoid
PCM Powertrain Control Module
PCS Purge Control Solenoid
PCSDM Passenger Compartment Sensor/Diagnostic Module
PCV Positive Crankcase Ventilation
PFE Pressure Feedback EGR sensor or circuit
PFI Port Fuel Injection (see MA SEFI)
PGM-CARB Programmed Carburetor
PGM-FI Programmed Fuel Injection
PIP Profile Ignition Pickup
PNK Pink
PPL Purple
PRNDL Park Reverse Neutral Drive Low
PROM Programmable Read-Only Memory
psi Pounds Per Square Inch
PSPS Power Steering Pressure Switch
PTC Positive Temperature Coefficient
PTO Power Take-Off
PWR GND Power Ground circuit
Pkg. Package
Press. Pressure
Prog. Programmed or Programmable
Pts. Pints
Pwr. Power
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"Q" ABBREVIATION TABLE
"Q" ABBREVIATION TABLE \
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Qts. Quarts
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"R" ABBREVIATION TABLE \
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RABS Rear Anti-Lock Brake System
RAC Remote Accessory Control
RAM Random Access Memory
RAP Retained Accessory Power
RECIRC Recirculation
RED Red
RH Right Hand
ROM Read Only Memory
RPM Revolutions Per Minute
Page 51 of 1501
Abrasion damage,
affecting structural
integrity .............. A .. Require repair or replacement.
Abrasion damage, not
affecting structural
integrity .............. .. ........ No service suggested or
required.
Application incorrect ... B ............ Require replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Clamp corroded, not
reusable ............... 1 ............ Suggest replacement.
Connected incorrectly ... A ................. Require repair.
Corroded, affecting
structural integrity ... A ............ Require replacement.
Corroded, not affecting
structural integrity ... .. ........ No service suggested or
required.
Cracked ................. A .. Require repair or replacement.
Fitting type incorrect
(such as compression
fitting) ............... B ............ Require replacement.
Flange leaking .......... A .. Require repair or replacement.
Insufficient clamping
force, allowing hose to
leak ................... A .. Require repair or replacement.
Leaking ................. A .. Require repair or replacement.
Melted .................. 1 .. Suggest repair or replacement.
Missing ................. C ............ Require replacement.
Outer covering damaged to
the extent that the inner
fabric is visible ...... A ............ Require replacement.
Protective sleeves
damaged ................ 2 . Suggest replacement of sleeves.
Protective sleeves
missing ................ C . Require replacement of sleeves.
Restricted, affecting
performance ............ A .. Require repair or replacement.
Routed incorrectly ...... 2 ................. Require repair.
Swollen ................. 1 ............ Suggest replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Type incorrect .......... 1 .. Suggest repair or replacement.
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AIR CONTROL DOORS
See PLENUMS.
AIR DAMS (EXTERNAL)
AIR DAM (EXTERNAL) INSPECTION \
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Condition Code Procedure
Page 58 of 1501
![MITSUBISHI MONTERO 1998 Service Manual See COOLING FAN MOTORS .
CONDENSERS
CONDENSER INSPECTION \
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CONDENSERS
CONDENSER INSPECTION \
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See COOLING FAN MOTORS .
CONDENSERS
CONDENSER INSPECTION \
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Condition Code Procedure
Abrasion damage, affecting
structural integrity ... A .. Require repair or replacement.
Abrasion damage, not
affecting structural
integrity .............. .. ........ No service suggested or
required.
Air flow obstruction,
affecting performance .. A .. Require repair or replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Bent, affecting
performance ............ A .. Require repair or replacement.
Bent, not affecting
performance ............ .. ........ No service suggested or
required.
Bracket bent, affecting
performance ............ A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. ........ No service suggested or
required.
Bracket broken, affecting
performance ............ A ............ Require replacement.
Bracket broken, not
affecting performance .. .. ........ No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance ............ A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket holes elongated,
affecting performance .. A .. Require repair or replacement.
Bracket holes elongated,
not affecting
performance ............ .. ........ No service suggested or
required.
Bracket loose, affecting
performance ............ A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing ......... C ............ Require replacement.
Corroded, affecting
structural integrity ... A ............ Require replacement.
Corroded, not affecting
structural integrity ... .. ........ No service suggested or
Page 66 of 1501
![MITSUBISHI MONTERO 1998 Service Manual EVAPORATORS
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EVAPORATORS
EVAPORATOR INSPECTION \
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Condition Code Procedure
Abrasion damage, affecting
structural integrity ... A .. Require repair or replacement.
Abrasion damage, not
affecting structural
integrity .............. .. ........ No service suggested or
required.
Air flow obstruction,
affecting performance .. A .. Require repair or replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Bracket bent, affecting
performance ............ A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. ........ No service suggested or
required.
Bracket broken, affecting
performance ............ A ............ Require replacement.
Bracket broken, not
affecting performance .. .. ........ No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance ............ A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket holes elongated,
affecting performance .. A .. Require repair or replacement.
Bracket holes elongated,
not affecting
performance ............ .. ........ No service suggested or
required.
Bracket loose, affecting
performance ............ A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing ......... C ............ Require replacement.
Corroded, affecting
structural integrity ... A ............ Require replacement.
Corroded, not affecting
structural integrity ... .. ........ No service suggested or
required.
Evaporator foam seal
leaking ................ A ............ Require replacement.
Evaporator foam seal
missing ................ C ............ Require replacement.
Fitting type incorrect
Page 108 of 1501
When ignition switch is turned to ON or START position, SRS
warning light on instrument panel should come on for about 7 seconds
and then go off. This indicates SRS-ECU has determined SRS is
functioning properly. If SRS warning light flashes, stays on all the
time, or does not come on, a fault exists in SRS. See
DIAGNOSIS & TESTING.
FRONT IMPACT SENSORS
Sensors are inertia switches that verify direction and
severity of impact. If impact is great enough, switch contacts close,
completing an electrical circuit. Front impact sensors are located
under front fenders. See Fig. 1.
AIR BAG MODULE(S)
An inflator assembly in the air bag module produces nitrogen
gas to fill air bag. See Fig. 1. When a small amount of current from
SRS-ECU is applied, ignitor starts a thermal reaction, which spreads
to a pellet-filled canister that produces nitrogen gas. Gas pressure
builds and discharges from inflator through a diffuser and screen
assembly, forcing trim cover to burst along its seams until air bag is
fully inflated. When air bag is fully inflated, gas escapes through
vents on sides of air bag.
SRS AIR BAG CONTROL UNIT (ECU)
SRS-ECU (with integral safing and analog impact sensor) is
located behind front floor console assembly. See Fig. 1. If a system
fault occurs, SRS-ECU memory stores a diagnostic trouble code (DTC).
DATA LINK CONNECTOR (DLC)
DLC is located under left side of dash. See Fig. 1. DLC is
used to access SRS self-diagnostics through Mitsubishi Multi-Use
Tester II (MUT-II) (MB991502).
CLOCKSPRING
Clockspring connects driver-side air bag module to steering
column wiring, forming SRS circuit. See Fig. 1. Clockspring is a flat,
ribbon-like cable that winds and unwinds when steering wheel is
turned. Because of clockspring's constant movement, it is the most
fragile part in the system.
SYSTEM OPERATION CHECK
WARNING: After servicing, always turn ignition on from passenger-side
of vehicle in case of accidental air bag deployment.
Turn ignition switch to ON position. SRS warning light on
instrument panel should come on for about 7 seconds and then turn off.
This indicates SRS is functioning properly. If SRS warning light does
not come on, stays on, or comes on while driving, SRS is
malfunctioning and needs repair. See DIAGNOSIS & TESTING.
SERVICE PRECAUTIONS
Observe the following precautions when working with SRS:
* Disable SRS before servicing any SRS or steering column
Page 181 of 1501
B - EMISSION APPLICATION
1998 Mitsubishi Montero
1998 ENGINE PERFORMANCE
Mitsubishi - Emission Applications
Diamante, Eclipse/Spyder, Galant, Mirage, Montero/Sport,
3000GT
EMISSION APPLICATIONS
EMISSION APPLICATIONS TABLE \
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Diamante
3.5L V6 SFI
Major Control Systems/Devices .... PCV, EVAP, TWC, FR, EGR, SPK,
( 1) HO2S, CEC, MIL
Components/Other Related Devices ........... EVAP-CPCS, EVAP-VC,
EVAP-VSOL, EGR-CS, EGR-VCV, SPK-CC
Eclipse
2.0L 4-Cyl. SFI
Non-Turbo
Major Control Systems/Devices ....... PCV, EVAP, TWC, FR, EGR,
SPK, ( 1) HO2S, CEC, MIL
Components/Other Related Devices ......... EVAP-CPCS, EVAP-VC,
EVAP-VSOL, EGR-TS, SPK-CC
Turbo
Major Control Systems/Devices PCV, EVAP, TWC, FR, EGR,
SPK, ( 1) HO2S, CEC, MIL
Components/Other Related Devices .... (2) EVAP-CKV, EVAP-CPCS,
EVAP-CPCV, EVAP-VC, EVAP-VSOL, EGR-SOL, SPK-CC
Eclipse Spyder
2.0L 4-Cyl. Turbo SFI
Major Control Systems/Devices ......... PCV, EVAP, TWC, FR, EGR,
SPK, ( 1) HO2S, CEC, MIL
Components/Other Related Devices ..... (2) EVAP-CKV, EVAP-CPCS,
EVAP-CPCV, EVAP-VC, EVAP-VSOL, EGR-SOL, SPK-CC
2.4L 4-Cyl. SFI
Major Control Systems/Devices ......... PCV, EVAP, TWC, FR, EGR,
SPK, ( 1) HO2S, CEC, MIL
Components/Other Related Devices ........... EVAP-CPCS, EVAP-VC,
EVAP-VSOL, EGR-SOL, EGR-VCV, SPK-CC
Galant
2.4L 4-Cyl. SFI
Major Control Systems/Devices .......... PCV, EVAP, (3) TWC, FR,
( 4) EGR, SPK, ( 1) HO2S, CEC, MIL
Components/Other Related Devices ........... EVAP-CPCS, EVAP-VC,
EVAP-VSOL, ( 4) EGR-CS, ( 4) EGR-VCV, SPK-CC
Mirage
1.5L 4-Cyl. SFI
Major Control Systems/Devices .......... PCV, EVAP, (3) TWC, FR,
EGR, SPK, ( 1) HO2S, CEC, MIL
Components/Other Related Devices ........... EVAP-CPCS, EVAP-VC,
EVAP-VSOL, EGR-SOL, EGR-VCV, SPK-CC
1.8L 4-Cyl. SFI
Major Control Systems/Devices .... PCV, EVAP, TWC, FR, EGR, SPK,
( 1) HO2S, CEC, MIL
Components/Other Related Devices ........... EVAP-CPCS, EVAP-VC,
EVAP-VSOL, EGR-SOL, EGR-VCV, SPK-CC
Montero
3.5L V6 SFI